Rennsteig PEW 12 Bedienungsanleitung

Operating Manual Crimp system tool PEW 12

Rev.: 2011-07-22 1 / 6

Read this Operating Manual prior to beginning any work!

Operating Manual

Crimp system tool PEW 12

Operating Manual Crimp system tool PEW 12

Rev.: 2011-07-22 2 / 6

Table of contents

1. General 3

2. Intended use 3

3. Description 3

4. Changing die sets/crimping procedure 4

4.1. Changing the die set/installing the locator and wire stop 4

4.2. Crimping procedure 4

5. Emergency release of force lock 5

6. Setting the crimp height 5

7. Guarantee 6

8. Service and maintenance 6

Rennsteig Werkzeuge

An der Koppel 1

98547 Viernau/Thüringen, Germany

Tel- +49 3 68 47 / 4 41-0

Fax +49 3 68 47 / 4 41-14

E-Mail [email protected]

www.rennsteig.com

Operating Manual Crimp system tool PEW 12

Rev.: 2011-07-22 3 / 6

1. General

Keep the Operating Instructions with the crimp system tool at all times. This crimp system

tool features state-of-the-art technology and complies with recognised safety regulations.

The Crimping tool may be used only in a technally fault-free condition, in a safety-conscious

manner with consideration given to potential hazards, and may be used only for the purpose

described in the Operating Instructions.

The manufacturer is not liable for any damages that occur as a result

of unauthorized modiﬁcations made to the hand crimping tool or its

improper use. Always isolate wires from the power supply!

Attention

2. Intended use

• Crimping of pin and socket contacts

• Use of different die sets enables a broad range of applications

3. Description

The crimp system tool consists of a set of pliers (1) with a setting dial (2) and emergency

release (3), a split crimping die (4), two ﬁxing bolts (5) for the upper and lower die and (if

required) a positioning guide (6, locator). Positioning guides can be retroﬁtted to match the

connector type. The crimping force can be adjusted (see also section “Setting the crimping

height”). The crimp system tool utilises a ratchet mechanism. The crimper opens automatically

only after passing the last ratchet pawl (force operation to complete). In the event of a faulty

crimp, the emergency release can be used to open the crimper early, so as to avoid damaging

the crimping die or the connector.

Operating Manual Crimp system tool PEW 12

Rev.: 2011-07-22 4 / 6

4. Changing die sets/crimping procedure

4.1. Changing the die set/installing the locator and wire stop

• A die set consists of an upper (3) and lower (4) die

• Remove bolts 1and 2

• Remove the upper (3) and lower (4) die

• Insert new upper (3) and lower (4) die

• Close the tool until the upper (3) and lower (4) die can

centre themselves

• Tighten bolts 1and 2

• To install an optional locator, replace bolt 2on the lower

die with bolt M 4x15

• Screw the locator (5) onto the tool and, depending on

the locator type, secure using an Allen key or open-

ended wrench

4.2. Crimping procedure

1. Install the die set and any accessories

(see 4.1)

2. Strip the cable to a suitable length

(observe manufacturer‘s instructions)

3. Depending on cross-section, place the

connector in the die set or the appropriate

place in the locator and use the tool to

hold in place. Insert cable into connector.

4. Close the crimper and open after passing

the last ratchet pawl (force lock)

• To install an optional wire stop (7), replace bolt 1on the upper die with bolt M 4x25

• Holding the wire stop (7) against the tool, thread bolt 8through the upper die (4) and

secure using the nut supplied

M 4x11

M 4x25

Operating Manual Crimp system tool PEW 12

Rev.: 2011-07-22 5 / 6

5. Emergency release of force lock

The force lock opens automatically if the crimp procedure completes in full. In case the crimp

procedure needs to be interrupted, the force lock can be released by pressing the shanks

together slightly, then unlocking the emergency release by using the included allen key with

handle.

Emergency

release

6. Setting the crimp height

The crimping force applied by the tool is set at the factory. The manual force applied when

the tool is empty is 130–180 N. The crimping dies and hand tool are matched to one another

to ensure this force produces an optimum crimp. If the results of crimping do not meet the

speciﬁcations set by the connector manufacturer (crimp height, extraction force), this may

have the following causes:

Error Possible cause Solution

Crimping results do

not meet speciﬁcations

set by the connector

manufacturer

Wrong die set or

wrong crimp nest

Install the die set appropriate to

the application and ensure you

work with the correct crimp nest

Wrong cable Use cable as speciﬁed by the

connector manufacturer

Wear to the tool as a result of

normal use

Recalibrate the crimping force

Wear to the die set Replace die set to avoid damage

Operating Manual Crimp system tool PEW 12

Rev.: 2011-07-22 6 / 6

7. Guarantee

The crimp system tool is subjected to a thorough quality control process.

General warranty conditions apply.

8. Service and maintenance

Before starting work, ensure that the crimp system tool is clean and in proper working order.

Crimping residue must be removed. Joints should be regularly oiled with a light mineral oil

and protected against contamination. It must be ensured that all bolts are secured by means

of securing rings. Check that the setting dial is secured tightly by the slotted headless screw.

Maintenance of the crimper should be performed by the manufacturer.

1. Using a screwdriver, remove the slotted headless screw.

2. If the setting dial (2) is rotated counter-clockwise (+), this

conﬁgures a stronger crimp force and a smaller crimp height.

3. If the setting dial is rotated clockwise (-), this conﬁgures a weaker

crimp force and thus a greater crimp height. Regulation of the

hand force should not exceed 180 N.

4. If bolt aperture 3is used, it becomes possible to alter the

crimp force by only half a notch. This enables very ﬁne-grained

adjustments to be made to the crimp force.

5. Replace the slotted headless screw

6. Prior to using the crimper, it must be ensured that the adjusting

disc is properly secured with the slotted headless screw.

The crimp height should be checked regularly by qualiﬁed personnel

from quality control and recalibrated as required using the method

described below.

Attention

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