Ricoh SP5 Series Bedienungsanleitung

SP5

(Machine Code: A229)

SERVICE MANUAL

TS Dept. Imaging System Business Group

RICOH Co., LTD.

IIMPORTANT SAFETY NOTICES

PREVENTION OF PHYSICAL INJURY

1. Before disassembling or assembling parts of the copier and peripherals,

make sure that the copier power cord is unplugged.

2. The wall outlet should be near the copier and easily accessible.

3. Note that some components of the copier and the paper tray unit are

supplied with electrical voltage even if the main power switch is turned off.

4. If any adjustment or operation check has to be made with exterior covers off

or open while the main switch is turned on, keep hands away from electrified

or mechanically driven components.

5. If the Start key is pressed before the copier completes the warm-up period

(the Start key starts blinking red and green alternatively), keep hands away

from the mechanical and the electrical components as the copier starts

making copies as soon as the warm-up period is completed.

6. The inside and the metal parts of the fusing unit become extremely hot while

the copier is operating. Be careful to avoid touching those components with

your bare hands.

HEALTH SAFETY CONDITIONS

1. Never operate the copier without the ozone filters installed.

2. Always replace the ozone filters with the specified ones at the specified

intervals.

3. Toner and developer are non-toxic, but if you get either of them in your eyes

by accident, it may cause temporary eye discomfort. Try to remove with eye

drops or flush with water as first aid. If unsuccessful, get medical attention.

OBSERVANCE OF ELECTRICAL SAFETY STANDARDS

1. The copier and its peripherals must be installed and maintained by a

customer service representative who has completed the training course on

those models.

2. The NVRAM on the system control board has a lithium battery which can

explode if replaced incorrectly. Replace the NVRAM only with an identical

one. The manufacturer recommends replacing the entire NVRAM. Do not

recharge or burn this battery. Used NVRAM must be handled in accordance

with local regulations.

1. SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL

Do not incinerate toner bottles or used toner. Toner dust may ignite

suddenly when exposed to an open flame.

2. Dispose of used toner, developer, and organic photoconductors in

accordance with local regulations. (These are non-toxic supplies.)

3. Dispose of replaced parts in accordance with local regulations.

4. When keeping used lithium batteries in order to dispose of them later, do not

put more than 100 batteries per sealed box. Storing larger numbers or not

sealing them apart may lead to chemical reactions and heat build-up.

LASER SAFETY

The Center for Devices and Radiological Health (CDRH) prohibits the repair of

laser-based optical units in the field. The optical housing unit can only be repaired

in a factory or at a location with the requisite equipment. The laser subsystem is

replaceable in the field by a qualified Customer Engineer. The laser chassis is not

repairable in the field. Customer engineers are therefore directed to return all

chassis and laser subsystems to the factory or service depot when replacement of

the optical subsystem is required.

IWARNING

Use of controls, or adjustment, or performance of procedures other than

those specified in this manual may result in hazardous radiation exposure.

IWARNING

WARNING: Turn off the main switch before attempting any of the

procedures in the Laser Unit section. Laser beams can seriously damage

your eyes.

CAUTION MARKING:

June 30, 1998 SPECIFICATIONS

1-1

Overall

Information

1. OVERALL MACHINE INFORMATION

1.1 SPECIFICATIONS

1.1.1 COPIER ENGINE

Configuration: Console

Copy Process: Dry electrostatic transfer system

Originals: Sheet/Book

Original Size: Maximum A3/11" x 17"

Minimum B6, 5½”x 8 ½” (using ADF)

Original Alignment: Rear left corner

Copy Paper Size: Maximum

A3/11" x 17" (1st/2nd Tray, By-pass)

B4/8 ½” x 14” (3rd Tray)

Minimum

B5/8 ½” x 11” lengthwise (1st Paper Tray)

A5/51/2" x 81/2" sideways (2nd Tray)

B5/8 ½” x 11” (3rd Paper Tray)

A6/51/2" x 81/2" lengthwise (By-pass)

Tandem Paper Tray (1st Tray)

A4/B5/8 ½” x 11” sideways only

Duplex Copying: Maximum A3/11" x 17"

Minimum A5/51/2" x 81/2" lengthwise

Copy Paper Weight: Paper tray: 52.3 ~ 127.9 g/m2, 14 ~ 34 lb

Bypass feed table: 52.3 ~ 163 g/m2, 17 ~ 43 lb

Duplex copying: 64 ~ 104.7 g/m2, 17 ~ 28 lb

Reproduction Ratios: 6 reduction and 5 enlargement

Metric Version Inch Version

Enlargement 400%

200%

141%

122%

115%

400%

200%

155%

129%

121%

Full Size 100% 100%

Reduction 93%

82%

75%

71%

65%

50%

93%

85%

78%

73%

65%

50%

SPECIFICATIONS June 30, 1998

1-2

Zoom: 32 ~ 400%

Copy Speed: Max. 65 cpm (A4 / 8 ½” x 11” sideways)

Resolution: Scanning: 400 dpi

Printing: 400 dpi

600 dpi (Printer Mode Only)

Gradation: 256 levels

Warm-up Time: Less than 330 s (from Off-mode)

Less than 30 s (from Low Power Mode)

First Copy Time:

(1st Tray) Less than 3.7 s (Face up mode)

Less than 5.5 s (Face down mode)

Copy Number Input: Ten-key pad, 1 to 999

Copy Paper Capacity: Tray 1: 1000 sheets(when used as a tandem tray)

Tray 2: 550 sheets

Tray 3 (LCT): 1500 sheets

By-pass Tray: 50 sheets

Copy Tray Capacity:

(Output Tray) A4/8 ½” x 11” : 500 sheets (100 µm thickness paper)

A3/11" x 17" : 250 sheets

Memory Capacity: RAM: 12MB

HDD: 1.7GB

Toner Replenishment: Cartridge exchange (1220g/ cartridge)

Toner Yield: 40k copies

(A4 sideways, 6% full black, 1 to 3 copying, including

toner recycling ratio 20%)

Power Source: North America:

120V, 60Hz, 20A

Europe/Asia:

220 ~ 240 V, 50Hz/60Hz, 10A

June 30, 1998 SPECIFICATIONS

1-3

Overall

Information

Power Consumption: A229 copier (120 V Model)

Copier only Full system*

Warm-up About 1.290 kW About 1.310 kW

Stand-by About 0.235 kW About 0.255 kW

Copying About 1.560 kW About 1.650 kW

Maximum Less than 1.75 kW Less than 1.75 kW

Energy Saver About 0.210 kW About 0.230 kW

Low Power About 0.205 kW About 0.225 kW

Off Mode About 0.017 kW About 0.017 kW

A229 copier (220 to 240 V Model)

Copier only Full system*

Warm-up About 1.250 kW About 1.270 kW

Stand-by About 0.245 kW About 0.260 kW

Copying About 1.500 kW About 1.600 kW

Maximum Less than 1.75 kW Less than 1.75 kW

Energy Saver About 0.220 kW About 0.235 kW

Low Power About 0.215 kW About 0.230 kW

Off Model About 0.017 kW About 0.017 kW

*Full System:

Mainframe with LCT and Finisher

Noise Emission:

Sound Power Level: The measurements were made in accordance with ISO 7779 at

the operator position.

Copier only Full system

Stand-by Less than 50 dB(A) Less than 50 dB(A)

Copying (ADF 1 to 1) Less than 72 dB(A) Less than 72 dB(A)

Copying (From Memory) Less than 71 dB(A) Less than 71 dB(A)

Sound Pressure Level: The measurements were made in accordance with ISO 7779.

Copier only Full system

Stand-by Less than 40 dB(A) Less than 40 dB(A)

Copying (ADF 1 to 1) Less than 60 dB(A) Less than 61 dB(A)

Copying (From Memory) Less than 59 dB(A) Less than 59 dB(A)

SPECIFICATIONS June 30, 1998

1-4

Dimensions:

(W x D x H) 690 x 750 x 1138 mm (27.2” x 29.5” x 44.8”)

(without ADF right exit tray, and options)

Weight: 188 kg (without options)

Optional Equipment: •Output tray (A814-01)

•Finisher (A697)

•Large capacity tray (A698)

•Punch unit (A812)

1.1.2 ADF

Original Size: Normal Original Mode:

A3 to B6, DLT to HLT

Thin Original Mode:

A3 to B6 sideways, DLT to HLT

Duplex Original Mode:

A3 to B5, DLT to HLT

Original Weight: Normal Original Mode: 52 ~ 128 g/m2, 14 ~ 34 lb

Thin Original Mode: 40 ~ 128 g/m2, 11 ~ 34 lb

Duplex Original Mode: 52 ~ 105 g/m2, 14 ~ 28 lb

Table Capacity: 100 sheets (80 g/m2, 20 lb)

Original Standard Position: Rear left corner

Separation: FRR

Original Transport: One flat belt

Original Feed Order: From the top original

Power Source: DC 24V from the copier

Power Consumption: 70 W

Dimensions (W x D x H): 680 x 529.5 x 150 mm

June 30, 1998 MACHINE CONFIGURATION

1-5

Overall

Information

1.2 MACHINE CONFIGURATION

Item Machine Code No.

Mainframe A229 3

Output Tray A814 - 01 2

Finisher A697 1

Large Capacity Tray A698 4

Punch Unit (Option for Finisher) A812-17 (3 holes)

A812-27 (2 holes)

A229V501.WMF

MECHANICAL COMPONENT LAYOUT June 30, 1998

1-6

1.3 MECHANICAL COMPONENT LAYOUT

1.3.1 COPIER ENGINE

A229V507.WMF

1211

41014 15

343536

June 30, 1998 MECHANICAL COMPONENT LAYOUT

1-7

Overall

Information

1. 3rd Mirror

2. 2nd Mirror

3. 1st Mirror

4. Exposure Lamps

5. LD Unit

6. Cylindrical Lens

7. Polygonal Mirror

8. Cleaning Brush

9. Quenching Lamp

10. Barrel Toroidal Lends (BTL)

11. F-theta Mirror

12. SBU

13. Charge Corona Unit

14. Shield Glass

15. Laser Synchronization Detector

16. Optics Cooling Fan Motor

17. Drum Cleaning Blade

18. Drum Potential Sensor

19. Drum

20. Pick-off Pawl

21. Development Unit

22. TD Sensor

23. Pick-up Roller

24. Feed Roller (By-pass Tray)

25. Separation Roller

26. Registration Rollers

27. Transfer Belt Unit

28. Relay Roller

29. Vertical Transport Rollers

30. Feed Roller

31. Separation Roller

32. Tray 1 (Tandem Tray)

33. Tray 2 (550-sheet Tray)

34. Tray 3 (1500-sheet lage capacity

tray)

35. Pick-up Roller

36. Duplex Feed Roller

37. Duplex Transport Rollers

38. Reverse Trigger Roller

39. Inverter Unit Paper Exit Roller

40. Inverter Feed Roller

41. Pressure Roller

42. Transport Rollers

43. Paper Exit Rollers

44. Curl Correction Roller

45. Hot Roller

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