Ricoh Pro C900 Bedienungsanleitung

Colour High Volume Production System

Installation Guide

Pro C900 / Pro C900s and Peripherals

This document is to be used in conjunction with the relevant mainframe and peripheral

service manuals.

Colour High Volume Production System - Installation Guide

Pro C900 Page 2 of 24

Document Revision Table

Revision Table

This table shows all the revisions made to this document.

Revision No. Revision Date Reason

1 June 2009 First revision

Author: Roger Harvey

Authorised: Ajith Manadeniya

Colour High Volume Production System - Installation Guide

Pro C900 Page 3 of 24

Table of contents

Introduction ...........................................................................................................4

Machine Run-up and Installation Requirements ................................................5

Special Service Tools Requirements...................................................................7

Machine Weight Distribution................................................................................8

Machine Dimensions.............................................................................................9

Pro C900/ Pro C900s Recommended Space Requirements ............................10

Paper Feed Combinations..................................................................................11

Finishing Combinations .....................................................................................12

Stage 1: Workshop Run-Up Procedure.............................................................13

Stage 2: Transporting the machine ...................................................................15

Stage 3: On-Site Installation Procedure............................................................16

Configuring the Machine................................................................................................17

Copy Quality Checks......................................................................................................19

Machine and Peripheral Checks....................................................................................20

Stage 4: Documentation.....................................................................................22

Checklist of documents to remain on site ......................................................................22

Checklist of documents to be returned to National Technical Support ..........................23

Production Solution Consultant (PSC) installation responsibilities...............23

Customer machine training information...........................................................23

Colour High Volume Production System - Installation Guide

Pro C900 Page 4 of 24

Introduction

It is very important to follow the steps in the relevant service manuals

each time a high volume production system is to be installed. As the high

volume production customer is more proficient in the machine’s

operation, a higher level of expectation must be met.

This document has been created to assist service technicians in setting

the machine to the expected standard so all installations are completed

and consistent.

This document is not intended to be used as a service manual but as a

reference to emphasise the areas of the service manuals which require

attention at installation. All steps in the run-up procedure and the on-site

installation procedure are detailed in the mainframe and peripheral

service manuals.

There are some settings that may need to be evaluated case by case to

ensure they will suit your client.

The main steps involved when installing the Pro C900/ Pro C900s can be

summarised in the following steps:

1. Workshop run-up procedure

2. Transporting the machine

3. On-site installation procedure

a. Configuring the machine

b. Copy quality checks

c. Machine and peripheral checks

4. Documentation

a. Checklist for documents to remain on site

b. Checklist for documents to be returned to National

Technical Support.

Colour High Volume Production System - Installation Guide

Pro C900 Page 5 of 24

Machine Run-up and Installation Requirements

The following items are required to run up and install the Pro C900/ Pro

C900s mainframe:

Qty Item Notes

6 Silicon Oil

Type SS

A257 9550

Three bottles of silicon oil for the machine (when on-site) and three

bottles for the customer. The Pro C900 / Pro C900s models are

shipped with enough silicon oil in the oil tank to complete the

workshop run-up procedure.

1 Mainframe

32 Amp

single

phase male

plug

Two types of plugs are recommended. The type of plug that needs to

be purchased will depend on the customer’s 32 amp female socket

location and type:

Clipsal Product Number 56PA332, 3 Round Pins, Angled Plug

Clipsal Product Number 56P332, 3 Round Pins, Straight.

1 Trained

Customer

Replaceable

Units

(TCRU) Kit

This kit will be delivered with every order. Ideally the TCRU items will

remain at the customer’s site.

1 Customer

Replaceable

Units (CRU)

Toner, finishing consumables, waste toner bottle (G178 6973). These

items will remain at the customer’s office.

1 Field

Replaceable

Unit (FRU)

Fusing unit (G178 4142). This item will remain at the customer’s

office.

1 Silicon Oil

Catcher

Tray

This tray will be required for the FRU fusing unit. The silicon oil

Catcher Tray is not available as a spare part. Please source a local

solution.

4 100gsm A4

non coated Four reams of 100gsm A4 non-coated paper

2 100gsm A3

non-coated Two reams of 100gsm A3 non-coated paper.

1 64mb

Machine SD

Card

NVRAM data, address book data and Fiery settings back-up. At

installation all address book information, NVRAM data and Fiery

settings will be backed up to an SD card. This item will remain at the

customer’s office.

1 19mm

Yellow

Tongue

Flooring

When flooring is required, Yellow Tongue flooring is the

recommended flooring type. It comes in various shapes and sizes.

Chosen sizes will need to suit the machine and finishing option

configuration so that the join between each floor board does not

coincide with the wheels of the mainframe or finishing option.

Please refer to the Production Range Dimension Calculator xls file to

determine flooring dimensions.

This calculator can be downloaded from the Technical Website/

Documents/ Pro C900 - Pro C900s / Installation Documents section.

Please use the following link;

http://partners.ricoh.com.au/web/aubase/technical/documents.nsf/

allbymodel/B1EF3252E8A986B8CA2575D00080D6C3?OpenDocument

Colour High Volume Production System - Installation Guide

Pro C900 Page 6 of 24

1 Stacker

Ramp When floor boards are used, install a ramp at the edge of the flooring

to allow the stacker trolley to move in and out of the stacker. At this

stage this is a locally sourced solution.

1 Particle

Board for

the Rear

Controller

Box

If Yellow Tongue Flooring is required for the mainframe and options,

please install one sheet of 1200mm x 1500mm x 19mm (D x W x H)

particle board for the rear controller box to open out on too.

Colour High Volume Production System - Installation Guide

Pro C900 Page 7 of 24

Special Service Tools Requirements

The following special tools need to be carried by each technician to

complete run-up/ installation and to service the Pro C900/ Pro C900s

mainframe and options.

Qty Item Notes

1 Small Spirit

Level No larger than 30cm in length to ensure

the machine is level.

1 Large Spirit

Level About 1m in length to ensure the floor

surface is level.

1 Barrieta Grease A257 9300

1 Silicon Grease

G501 5203 9502

1 Launa Oil

1 Drum Setting

Powder B132 9700

1 64MB SD Card B645 5010 This is the recommended size

SD card for updating firmware on this

model.

Important: Unless stated otherwise please

load one firmware module at a time.

1 Latex gloves Image transfer belt replacement

1 Magnification

Scope C401 9503

1 C4 Colour Test

Chart A092 9503 (Pro C900s Only)

2 Bottles of

Silicon Oil Type

A257 9550

1 Ream of

100gsm A4

non-coated.

Recommended paper type for producing

installation copy quality samples.

1 8GB USB drive Note: Current system software V3.0 can be

fitted to both the Pro C900 and the Pro

C900s. Earlier copier and printer system

software versions were different requiring

two USB drives.

1 GBC Special

Tools Refer to the GBC Steam Punch Service

Manual

1 Plockmatic Tools

Refer to the Plockmatic Service Manual

Colour High Volume Production System - Installation Guide

Pro C900 Page 8 of 24

Machine Weight Distribution

Due to the weight distribution of the engine, the installation-site should

be checked to ensure that the weight of the engine has been considered.

The diagrams below show the machine’s weight distribution.

Location Weight (kg) No. Location Weight (kg)

a 202 1 d+c 245

b 202 2 a+b 405

c 123 3 b+c 325

d 123 4 a+d 325

5 a+b+c+d 650

Colour High Volume Production System - Installation Guide

Pro C900 Page 9 of 24

Machine Dimensions

The diagrams below show the machine’s dimensions.

Pro C900 with SR5000

Pro C900s with LCT, Cover Interposer, Z-Fold, Booklet Finisher

and SR5000

Colour High Volume Production System - Installation Guide

Pro C900 Page 10 of 24

Pro C900/ Pro C900s Recommended Space Requirements

A: Front: Greater than 140cm

B: Left: Greater than 100cm

C: Back: Greater than 92cm (from the rear of the Fiery enclosure)

D: Right: Greater than 100cm

Note: This machine has a 32 amp power requirement and requires 2 x

network port connections.

It should be noted that the side clearance dimensions provided should be

from the furthest point of the machine or accessory.

Please refer to Ricoh Document Q355: Recommended Work Area for a

Ricoh Technician on Floor Equipment.

This file can be located in the Technical Website/ Documents/ Pro C900 -

Pro C900s / Installation Documents section. Please use the following link:

http://partners.ricoh.com.au/web/aubase/technical/documents.nsf/allby

model/38651E30152D3A3ECA2575D000812A17?OpenDocument

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