Rockwell Automation Allen-Bradley MicroLogix Bedienungsanleitung

MicroLogix Controllers to Micro800 Controllers Migration Guide

Catalog Numbers Bulletin 1761, Bulletin 1762, Bulletin 1763, and Bulletin 2080

Reference Manual

Original Instructions

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and

operation of this equipment before you install, configure, operate, or maintain this product. Users are required to

familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,

and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are

required to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may

be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from

the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or

liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or

software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,

Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Labels may also be on or inside the equipment to provide specific precautions.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous

environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous

voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may

reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to

potential Arc Flash. Arc Flash will cause severe injury or death.Wear proper Personal Protective Equipment (PPE). Follow ALL

Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication 2080-RM002B-EN-E - June 2019 3

Table of Contents

About This Publication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Required Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Chapter 1

Micro800 Controller Overview Controller Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Feature and Specification Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Chapter 2

Plan Hardware Migration with

Integrated Architecture Builder

Generate Hardware Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Chapter 3

Migration Considerations Migrate From a MicroLogix 1000 Controller . . . . . . . . . . . . . . . . . . . . 25

Migrate From a MicroLogix 1100 Controller . . . . . . . . . . . . . . . . . . . . 27

Migrate From a MicroLogix 1200 Controller . . . . . . . . . . . . . . . . . . . . 29

Wiring Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Chapter 4

Convert a MicroLogix Project to

a Micro800 Project

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Convert Your Project with the Converter Tool . . . . . . . . . . . . . . . . . . 65

Convert Your Project Manually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Generate an Existing RSLogix 500/RSLogix Micro Project Report 79

Create Equivalent Program Files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Create Representative Data Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Create Equivalent Logic in Program File . . . . . . . . . . . . . . . . . . . . . . . . 83

Logix Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Build and Test Your Project. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Chapter 5

RLL Instruction Mapping Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Definitions, Acronyms, and Abbreviations . . . . . . . . . . . . . . . . . . . . . . 99

Bit Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

I/O Related Interrupt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

Selectable Timed Interrupts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

File Manipulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Math. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

Move and Logical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

4Rockwell Automation Publication 2080-RM002B-EN-E - June 2019

Table of Contents

Relay Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Timer and Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

Miscellaneous. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176

Appendix A

Additional Examples Configure Interrupts on a Micro800 Controller . . . . . . . . . . . . . . . . 179

Set Up High-Speed Counter (HSC) Instruction Variables. . . . . . . 181

Appendix B

Original and Converted Pick-

and-Place Ladder Diagrams

Original RSLogix 500/RSLogix Micro Ladder Diagram . . . . . . . . . 183

Connected Components Workbench Ladder Diagram (Converter Tool)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

Connected Components Workbench Ladder Diagram

(Manual Conversion). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

Rockwell Automation Publication 2080-RM002B-EN-E - June 2019 5

Preface

About This Publication This document serves as a guide for replacing your existing MicroLogix™ 1000,

MicroLogix 1100, or MicroLogix 1200 controller with a Micro800™ family of

controllers.

The Micro800 family of controllers includes the Micro810®, Micro820®,

Micro830®, Micro850®, and Micro870® controllers.

Descriptions, wiring diagrams, dimensions, features, and specifications of the

controllers are provided to help you select the appropriate Micro800 controller to

replace your MicroLogix controller.

This document shows you how to use the software tools to select a suitable

Micro800 controller, and also how to convert your MicroLogix programs to work

with the Micro800 controller.

Audience The intended audience of this document is owners of MicroLogix 1000,

MicroLogix 1100, and MicroLogix 1200 controllers who are migrating to the

Micro800 family of controllers, and who are familiar with the RSLogix 500®/

RSLogix™ Micro programming software. Knowledge of programming in ladder

language is expected to be able to program Micro800 systems effectively.

Required Software To complete the steps in this document, Connected Components Workbench™

software version 12 or later is required. As the main programming software for

Micro800 systems. Connected Components Workbench software provides a

choice of IEC 61131-3 programming languages (ladder diagram, function block

diagram, structured text) with user-defined function block support that

optimizes machine control.

You need Connected Components Workbench software to write your ladder

diagram, function block diagram, or structured text programs, to execute the

programs, and to see the results.

This document uses two features that are available in Connected Components

Workbench software version 12 or later.

• MicroLogix to Micro800 Converter tool

The MicroLogix to Micro800 Converter tool converts an RSLogix 500/

RSLogix Micro project into a Connected Components Workbench

project. It provides conversion for ladder diagram (LD) programming

languages in the MicroLogix processor.

6Rockwell Automation Publication 2080-RM002B-EN-E - June 2019

Preface

The onverter tool can convert most RSLogix 500/RSLogix Micro

instruction blocks. However, you may need to modify the converted

function blocks to confirm that they work properly. All information that

requires additional modifications are logged in a conversion report, and

this document shows you how to make the changes.

• Micro800 Simulator

The Micro800 Simulator can be used to perform testing and

troubleshooting of a Connected Components Workbench project,

without a physical Micro800 controller.

Summary of Changes

Additional Resources These documents contain additional information concerning related products

from Rockwell Automation.

Topic Page

Updated Preface. 5

Combined dimensions for various Micro830 controllers. Added dimensions for MicroLogix 1100,

MicroLogix 1200, Micro 850, and Micro870 controllers.

11, 12,14, 15, 16

Updated feature and specification comparison table for MicroLogix 1000 controllers. Added tables

for MicroLogix 1100 and MicroLogix 1200 controllers.

17, 18, 19

Added chapter“Plan Hardware Migration with Integrated Architecture Builder”. 21

Renamed chapter“Select a Suitable Micro800 Controller”to“Migration Considerations”. Added

information for migrating from a MicroLogix 1100 or MicroLogix 1200 controller.

25, 27, 29

Added wiring diagrams for MicroLogix 1100, MicroLogix 1200, Micro850, and Micro870 controllers. 39, 42, 54, 56

Renamed chapter“Convert an RSLogix 500 Project to a Connected Components Project”to

“Convert a MicroLogix Project to a Micro800 Project”. Revised chapter with new information on the

conversion process and the use of the MicroLogix to Micro800 Converter tool and Micro800

Simulator.

59, 65, 79, 84, 91

Updated High-Speed Counter instruction description with information of new HSC instruction set

in Connected Components Workbench software.

173

Moved some examples from chapter“Convert a MicroLogix Project to a Micro800 Project”into a

new appendix.

179

Resource Description

Micro800 Programmable Controllers General Instructions,

publication 2080-RM001

Provides reference information about the instruction set

available for developing programs for use in Micro800

control systems.

Micro820 Programmable Controllers User Manual,

publication 2080-UM005

A more detailed description of how to install and use your

Micro820 programmable controllers.

Micro830, Micro850, and Micro870 Programmable

Controllers User Manual, publication 2080-UM002

A more detailed description of how to install and use your

Micro830, Micro850, and Micro870 programmable

controllers.

Micro800 Expansion Modules User Manual,

publication 2080-UM003

Description of features, installation, wiring, and

specifications for the Micro800 expansion modules.

Micro800 Plug-in Modules User Manual,

publication 2080-UM004

Description of features, installation, wiring, and

specifications for the Micro800 plug-in modules.

Rockwell Automation Publication 2080-RM002B-EN-E - June 2019 7

Preface

You can view or download publications at

https://www.rockwellautomation.com/global/literature-library/overview.page.

To order paper copies of technical documentation, contact your local

Allen-Bradley distributor or Rockwell Automation sales representative.

Getting Started with Motion Control Using a Simulated

Axis Quick Start, publication 2080-QS001

Provides instructions to implement a motion control

project using Connected Components Workbench

software.

Micro800 Controllers: Getting Started with CIP Client

Messaging Quick Start, publication 2080-QS002

Provides instructions on how to use CIP Generic and

CIP Symbolic messaging with Micro800 controllers.

Micro800 Programmable Controllers: Getting Started with

PanelView Plus Quick Start, publication 2080-QS003

Provides instructions on how to use global variables with

Micro800 controllers together with PanelView™ Plus

HMI terminals.

Setup Micro800 Controllers on FactoryTalk Gateway Quick

Start, publication 2080-QS005

Provides instructions on how to configure a Micro800

controller on FactoryTalk® Gateway.

Industrial Automation Wiring and Grounding Guidelines,

publication 1770-4.1

Provides general guidelines for installing a Rockwell

Automation industrial system.

Product Certifications website, https://

www.rockwellautomation.com/global/certification/

overview.page

Provides declarations of conformity, certificates, and other

certification details.

Resource Description

8Rockwell Automation Publication 2080-RM002B-EN-E - June 2019

Preface

Notes:

Rockwell Automation Publication 2080-RM002B-EN-E - June 2019 9

Chapter 1

Micro800 Controller Overview

Micro800 controllers are designed for low-cost, standalone machines. These

economical small-size programmable logic controllers (PLCs) are available in

different form factors based on the number of I/O points that are embedded in

the base, with a range of features that are intended to address different

requirements. The Micro800 family shares programming environment,

accessories, and plug-ins that allow machine builders to personalize the controller

for specific capabilities.

Micro810 controllers function as a smart relay with high current relay outputs,

but with the programming capabilities of a micro PLC. The Micro810

controllers come in a 12-point form factor.

Micro820 controllers are designed for smaller standalone machines and remote

automation projects. They have embedded Ethernet and serial ports and a

microSD™ slot for data logging and recipe management. These controllers come

as 20-point form factors that can accommodate up to two plug-in modules. They

also support the Micro800 Remote LCD (2080-REMLCD) module for easier

configuration of settings such as IP address. The Remote LCD module can also

function as a simple IP65 text display.

Micro830 controllers are designed for standalone machine control applications.

They have flexible communications and I/O capabilities with up to five plug-ins.

They come in 10-, 16-, 24-, or 48-point form factors.

Micro850 expandable controllers are designed for applications that require more

digital and analog I/O or higher performance analog I/O. They can support up

to four expansion I/O. Micro850 controllers include additional communication

connection options through an embedded 10/100 Base-T Ethernet port.

Micro870 controllers offer machine builders and end users a higher level of

scalability, flexibility, and customization. Designed for large standalone machine

applications, the Micro870 controller comes with great memory capacity to

enable more modular program and use of user-defined function blocks. They can

support up to eight expansion I/O.

Several Micro830, Micro850, and Micro870 controllers support basic

positioning through embedded pulse train outputs (PTO). These controllers also

allow you to configure up to six high-speed counters (HSC), and choose from

nine HSC operation modes. HSC is supported on all Micro830, Micro850, and

Micro870 controller catalogs, except on 2080-LCxx-xxAWB. PTO is only

supported on Micro830, Micro850, and Micro870 controller catalog numbers

that end in BB or VB.

10 Rockwell Automation Publication 2080-RM002B-EN-E - June 2019

Chapter 1 Micro800 Controller Overview

Controller Dimensions The following tables describe the dimensions for the MicroLogix controllers and

the Micro800 controllers.

MicroLogix 1000 Controller Dimensions

Catalog Number A B C

1761-L10BWA 120 mm (4.72 in.) 73 mm (2.87 in.) 80 mm (3.15 in.)

1761-L16AWA 133 mm (5.24 in.)

1761-L16BWA 120 mm (4.72 in.)

1761-L16NWA

1761-L20AWA-5A 200 mm (7.87 in.)

1761-L20BWA-5A

1761-L32AWA

1761-L32BWA

1761-L32AAA

1761-L10BWB 120 mm (4.72 in.) 40 mm (1.57 in.)

1761-L10BXB

1761-L16BBB

1761-L16BWB

1761-L16NWB

1761-L20BWB-5A 200 mm (7.87 in.)

1761-L32BBB

1761-L32BWB

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