Rockwell Automation Micro830 Bedienungsanleitung

Micro830, Micro850, and

Micro870 Programmable

Controllers

Bulletins 2080-LC30, 2080-LC50, 2080-LC70

User Manual Original Instructions

2Rockwell Automation Publication 2080-UM002L-EN-E - November 2021

Micro830, Micro850, and Micro870 Programmable Controllers User Manual

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and

operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize

themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to

be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be

impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use

or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for

actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software

described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is

prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Labels may also be on or inside the equipment to provide specific precautions.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which

may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous

voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may

reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential

Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory

requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication 2080-UM002L-EN-E - November 2021 3

Table of Contents

Preface

About This Publication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Conformal Coated Catalogs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Download Firmware, AOP, EDS, and Other Files . . . . . . . . . . . . . . . . . . . . 9

Summary of Changes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Chapter 1

Hardware Overview Hardware Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Micro830 Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Micro850 Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Micro870 Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Programming Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Embedded Serial Port Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Embedded Ethernet Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Chapter 2

About Your Controller Programming Software for Micro800 Controllers . . . . . . . . . . . . . . . . . . 21

Obtain Connected Components Workbench Software . . . . . . . . . . 21

Use Connected Components Workbench Software . . . . . . . . . . . . . 21

Controller Changes in Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Using Run Mode Change (RMC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Uncommitted Changes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

RMC Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Limitations of RMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Using Run Mode Configuration Change (RMCC). . . . . . . . . . . . . . . . . . . 26

Using Modbus RTU Communication . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Using EtherNet/IP Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Disconnect Main Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Safety Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Power Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Periodic Tests of Master Control Relay Circuit. . . . . . . . . . . . . . . . . . 31

Power Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Isolation Transformers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Power Supply Inrush. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Loss of Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Input States on Power Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Other Types of Line Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Preventing Excessive Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Master Control Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Using Emergency-Stop Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Chapter 3

Install Your Controller Controller Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

DIN Rail Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

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Panel Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Panel Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

System Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Chapter 4

Wire Your Controller Wiring Requirements and Recommendation . . . . . . . . . . . . . . . . . . . . . . 45

Use Surge Suppressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Recommended Surge Suppressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Grounding the Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Controller I/O Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Minimize Electrical Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Analog Channel Wiring Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Minimize Electrical Noise on Analog Channels . . . . . . . . . . . . . . . . . 54

Grounding Your Analog Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Embedded Serial Port Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Chapter 5

Communication Connections Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Supported Communication Protocols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Modbus RTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

CIP Serial Client/Server – RS-232 Only. . . . . . . . . . . . . . . . . . . . . . . . . 59

ASCII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Modbus TCP Client/Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

CIP Symbolic Client/Server. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

CIP Client Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Sockets Client/Server TCP/UDP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

CIP Communications Pass-thru . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Examples of Supported Architectures . . . . . . . . . . . . . . . . . . . . . . . . . 62

Use Modems with Micro800 Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Making a DF1 Point-to-Point Connection . . . . . . . . . . . . . . . . . . . . . . 63

Construct Your Own Modem Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Configure Serial Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Configure CIP Serial Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Configure Modbus RTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Configure ASCII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Configure Ethernet Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Validate IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Ethernet Host Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Configure CIP Serial Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

OPC Support Using FactoryTalk Linx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Chapter 6

Program Execution in Micro800 Overview of Program Execution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Execution Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Optional Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Controller Load and Performance Considerations. . . . . . . . . . . . . . . . . . 73

Periodic Execution of Programs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Power Up and First Scan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Rockwell Automation Publication 2080-UM002L-EN-E - November 2021 5

Table of Contents

Variable Retention. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Memory Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Guidelines and Limitations for Advanced Users. . . . . . . . . . . . . . . . . . . . 75

Chapter 7

Motion Control PTO Motion Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Use the Micro800 Motion Control Feature . . . . . . . . . . . . . . . . . . . . . 78

Input and Output Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Motion Control Function Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

General Rules for the Motion Control Function Blocks . . . . . . . . . . 83

Motion Axis and Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Axis States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Motion Stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Motion Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Axis Elements and Data Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Axis Error Scenarios . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

MC_Engine_Diag Data Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Function Block and Axis Status Error Codes . . . . . . . . . . . . . . . . . . . . . . . 98

Major Fault Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Motion Axis Configuration in Connected Components Workbench. 101

Add New Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Edit Axis Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Axis Start/Stop Velocity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Real Data Resolution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

PTO Pulse Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Motion Axis Parameter Validation . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Delete an Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Monitor an Axis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Homing Function Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Conditions for Successful Homing . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

MC_HOME_ABS_SWITCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

MC_HOME_LIMIT_SWITCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

MC_HOME_REF_WITH_ABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

MC_HOME_REF_PULSE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

MC_HOME_DIRECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Use PTO for PWM Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

POU PWM_Program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

HSC Feedback Axis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Chapter 8

Use the High-Speed Counter and

Programmable Limit Switch

High-Speed Counter Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

Programmable Limit Switch Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

What is High-Speed Counter? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

Features and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

HSC Inputs and Wiring Mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

High Speed Counter (HSC) Data Structures . . . . . . . . . . . . . . . . . . . . . . 125

HSC APP Data Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

HSC STS (HSC Status) Data Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

High-Speed Counter (HSC) Function Block. . . . . . . . . . . . . . . . . . . . . . . 139

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HSC Commands (HScCmd) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

HSC_SET_STS Function Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Programmable Limit Switch (PLS) Function . . . . . . . . . . . . . . . . . . . . . . 142

PLS Data Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

PLS Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

PLS Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

HSC Interrupts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

HSC Interrupt Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

HSC Interrupt POU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

HSC Interrupt Status Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Chapter 9

Controller Security Exclusive Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Password Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Compatibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

Work with a Locked Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

Upload from a Password-Protected Controller. . . . . . . . . . . . . . . . . 150

Debug a Password-Protected Controller . . . . . . . . . . . . . . . . . . . . . . 151

Download to a Password-Protected Controller. . . . . . . . . . . . . . . . . 151

Transfer Controller Program and Password-Protect Receiving

Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

Back Up and Restore a Password-Protected Controller . . . . . . . . . 152

Configure Controller Password. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Recover from a Lost Password. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Using the Memory Module Plug-in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Chapter 10

Using microSD Cards Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Project Backup and Restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

Backup and Restore Directory Structure . . . . . . . . . . . . . . . . . . . . . . 159

Power-up Settings in ConfigMeFirst.txt . . . . . . . . . . . . . . . . . . . . . . 160

General Configuration Rules in ConfigMeFirst.txt . . . . . . . . . . . . . 162

ConfigMeFirst.txt Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

Deliver Project Updates to Customers Through Email . . . . . . . . . . 162

Data Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

Data Log Directory Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166

Data Log Function (DLG) Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166

Recipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Recipe Directory Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

Quickstart Projects for Data Log and Recipe Function Blocks. . . . . . . 172

Use the Data Log Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

Use the Recipe Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

Appendix A

Specifications Micro830 Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

Micro830 10-point Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

Micro830 16-point Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

Micro830 24-point Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

Micro830 48-point Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

Rockwell Automation Publication 2080-UM002L-EN-E - November 2021 7

Table of Contents

Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

Micro850 Controllers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

Micro850 24-point Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

Micro850 48-point Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200

Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201

Micro870 Controllers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201

Micro870 24-point Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201

Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

Relay Chart for Micro830, Micro850, and Micro870 Controllers. . . . . 206

Micro800 Programmable Controller External AC Power Supply . . . . 209

Appendix B

Modbus Mapping for Micro800 Modbus Mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211

Endian Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211

Mapping Address Space and Supported Data Types . . . . . . . . . . . . 211

Example 1, PanelView Component HMI (Master) to

Micro800 (Slave) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212

Example 2, Micro800 (Master) to PowerFlex 4M Drive (Slave) . . . 213

Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216

Appendix C

Quickstarts Flash Upgrade Your Micro800 Firmware . . . . . . . . . . . . . . . . . . . . . . . . . 217

Flash Upgrade From MicroSD Card . . . . . . . . . . . . . . . . . . . . . . . . . . 219

Establish Communications Between RSLinx and a Micro830/Micro850/

Micro870 Controller through USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

Configure Controller Password. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

Set Controller Password. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

Change Password. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229

Clear Password. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229

Use the High-Speed Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230

Create the HSC Project and Variables. . . . . . . . . . . . . . . . . . . . . . . . . 231

Assign Values to the HSC Variables. . . . . . . . . . . . . . . . . . . . . . . . . . . 234

Assign Variables to the Function Block. . . . . . . . . . . . . . . . . . . . . . . . 236

Run the High-Speed Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237

Use the Programmable Limit Switch (PLS) Function . . . . . . . . . . . 239

Forcing I/Os . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240

Checking if Forces (locks) are Enabled . . . . . . . . . . . . . . . . . . . . . . . . 241

I/O Forces After a Power Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242

Use Run Mode Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242

Create the Project. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243

Edit the Project Using Run Mode Change . . . . . . . . . . . . . . . . . . . . . 245

Appendix D

User Interrupts Information About Using Interrupts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249

What is an Interrupt? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249

When Can the Controller Operation be Interrupted? . . . . . . . . . . . 250

Priority of User Interrupts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250

User Interrupt Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251

8Rockwell Automation Publication 2080-UM002L-EN-E - November 2021

Table of Contents

User Fault Routine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252

User Interrupt Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252

STIS - Selectable Timed Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253

UID - User Interrupt Disable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253

UIE - User Interrupt Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254

UIF - User Interrupt Flush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255

UIC – User Interrupt Clear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256

Using the Selectable Timed Interrupt (STI) Function . . . . . . . . . . . . . . 257

Selectable Time Interrupt (STI) Function Configuration and Status. 258

STI Function Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258

STI Function Status Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259

Using the Event Input Interrupt (EII) Function . . . . . . . . . . . . . . . . . . . 259

Event Input Interrupt (EII) Function Configuration and Status . . . . 260

EII Function Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260

EII Function Status Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261

Appendix E

Troubleshooting Status Indicators on the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263

Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265

Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265

Fault Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265

Corrective Action for Recoverable and Non-recoverable Faults . . 270

Retrieve a Fault Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270

Controller Error Recovery Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270

Calling Rockwell Automation for Assistance . . . . . . . . . . . . . . . . . . . . . . 271

Appendix F

PID Function Blocks PID Function Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274

IPIDCONTROLLER Function Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276

How to Autotune. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278

How Autotune Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279

Troubleshooting an Autotune Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . 280

PID Application Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280

PID Code Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281

Appendix G

System Loading Calculate Total Power for Your Micro830/Micro850/Micro870

Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285

Rockwell Automation Publication 2080-UM002L-EN-E - November 2021 9

Preface

About This Publication Use this manual if you are responsible for designing, installing, programming,

or troubleshooting control systems that use Micro800™ controllers.

You should have a basic understanding of electrical circuitry and familiarity

with relay logic. If you do not, obtain the proper training before using this

product.

This manual is a reference guide for Micro800 controllers, plug-in modules,

and accessories. It describes the procedures you use to install, wire, and

troubleshoot your controller. This manual:

•Explains how to install and wire your controllers

•Gives you an overview of the Micro800 controller system

See the Online Help provided with Connected Components Workbench™

software for more information on programming your Micro800 controller.

Rockwell Automation recognizes that some of the terms that are currently

used in our industry and in this publication are not in alignment with the

movement toward inclusive language in technology. We are proactively

collaborating with industry peers to find alternatives to such terms and

making changes to our products and content. Please excuse the use of such

terms in our content while we implement these changes.

Conformal Coated Catalogs Catalog numbers with the suffix ‘K’ are conformal coated and their

specifications are the same as non-conformal coated catalogs.

Download Firmware, AOP,

EDS, and Other Files

Download firmware, associated files (such as AOP, EDS, and DTM), and access

product release notes from the Product Compatibility and Download Center at

rok.auto/pcdc.

Summary of Changes This publication contains the following new or updated information. This list

includes substantive updates only and is not intended to reflect all changes.

Additional Resources These documents contain additional information concerning related products

from Rockwell Automation.

Topic Page

Updated template Throughout

Added inclusive language acknowledgment 9

Corrected hardware feature introduction 13, 14

Removed certification information 30

Corrected the Low Preset (HSCAPP.LPSetting) description 131

10 Rockwell Automation Publication 2080-UM002L-EN-E - November 2021

Preface

Resource Description

Micro800 Expansion I/O Modules 2080-UM003 Information on features, configuration, wiring, installation, and specifications for the Micro800

expansion I/O modules and power supply.

Micro800 Plug-in Modules 2080-UM004 Information on features, configuration, installation, wiring, and specifications for the Micro800

plug-in modules.

Micro800 Programmable Controllers General Instructions 2080-RM001 Information on instruction sets for developing programs for use in Micro800 control systems.

Micro800 Programmable Controllers: Getting Started with Motion Control Using a

Simulated Axis 2080-QS001 Provides quick start instructions for implementing a motion control project in Connected

Components Workbench software.

Micro800 Programmable Controllers: Getting Started with CIP Client Messaging

2080-QS002 Provides quick start instructions for using CIP GENERIC and CIP Symbolic Messaging.

Micro800 Programmable Controllers: Getting Started with PanelView Plus,

publication 2080-QS003 Provides quick start instructions for using global variables for Micro800 controllers together with

PanelView™ Plus HMI terminals.

Configuring Micro800 Controllers on FactoryTalk Linx Gateway 2080-QS005 Provides quick start instructions for configuring a Micro800 controller on FactoryTalk Linx

Gateway.

Kinetix 3 Motion Control Indexing Application Connected Components Accel

Toolkit CC-QS025 Provides quick start instructions for implementing a Kinetix® 3 drive indexing application using

Connected Components Workbench software and a Micro800 controller.

Motion Control PTO Application Building Block CC-QS033 Provides quick start instructions for implementing PTO motion control of a Kinetix 3 drive using

Connected Components Workbench software and a Micro800 controller.

Micro800 Programmable Controller External AC Power Supply Installation

Instructions 2080-IN001 Information on mounting and wiring the optional external power supply.

Micro830 Programmable Controllers Installation Instructions 2080-IN002 Information on mounting and wiring the Micro830 10-point Controllers.

Micro830 Programmable Controllers Installation Instructions 2080-IN003 Information on mounting and wiring the Micro830 16-point Controllers.

Micro830 Programmable Controllers Installation Instructions 2080-IN004 Information on mounting and wiring the Micro830 24-point Controllers.

Micro830 Programmable Controllers Installation Instructions 2080-IN005 Information on mounting and wiring the Micro830 48-point Controllers.

Micro850 Programmable Controllers Installation Instructions 2080-IN007 Information on mounting and wiring the Micro850 24-point Controllers

Micro850 Programmable Controllers Installation Instructions 2080-IN008 Information on mounting and wiring the Micro850 48-point Controllers

Micro870 24-point Programmable Controllers Installation Instructions

2080-IN012 Information on mounting and wiring the Micro870 24-point Controllers

Micro800 16-point and 32-point 12/24V Sink/Source Input Modules Installation

Instructions 2085-IN001 Information on mounting and wiring the expansion I/O modules (2085-IQ16, 2085-IQ32T)

Micro800 Bus Terminator Module Installation Instruction 2085-IN002 Information on mounting and wiring the expansion I/O bus terminator (2085-ECR)

Micro800 16-Point Sink and 16-Point Source 12/24V DC Output Modules

Installation Instructions 2085-IN003 Information on mounting and wiring the expansion I/O modules (2085-OV16, 2085-OB16)

Micro800 8-Point and 16-Point AC/DC Relay Output Modules Installation

Instructions 2085-IN004 Information on mounting and wiring the expansion I/O modules (2085-OW8, 2085-OW16)

Micro800 8-Point Input and 8-Point Output AC Modules Installation Instructions

2085-IN005 Information on mounting and wiring the expansion I/O modules (2085-IA8, 2085-IM8, 2085-OA8)

Micro800 4-channel and 8-channel Analog Voltage/current Input and Output

Modules Installation Instructions 2085-IN006 Information on mounting and wiring the expansion I/O modules (2085-IF4, 2085-IF8, 2085-OF4)

Micro800 4-channel Thermocouple/RTD Input Module Installation Instructions

2085-IN007 Information on mounting and wiring the expansion I/O module (2085-IRT4)

Micro870 Programmable Controllers 24V DC Expansion Power Supply Installation

Instructions 2085-IN008 Information on mounting and wiring the optional external power supply for expansion I/O

modules.

Micro800 RS-232/RS-485 Isolated Serial Port Plug-in Module Wiring Diagrams

2080-WD002 Information on mounting and wiring the Micro800 RS-232/RS-485 Isolated Serial Port Plug-in

Module.

Micro800 Non-isolated Unipolar Analog Input Plug-in Module Wiring Diagrams

2080-WD003 Information on mounting and wiring the Micro800 Non-isolated Unipolar Analog Input Plug-in

Module.

Micro800 Non-isolated Unipolar Analog Output Plug-in Module Wiring Diagrams

2080-WD004 Information on mounting and wiring the Micro800 Non-isolated Unipolar Analog Output Plug-in

Module.

Micro800 Non-isolated RTD Plug-in Module Wiring Diagrams 2080-WD005 Information on mounting and wiring the Micro800 Non-isolated RTD Plug-in Module.

Micro800 Non-isolated Thermocouple Plug-in Module Wiring Diagrams

2080-WD006 Information on mounting and wiring the Micro800 Non-isolated Thermocouple Plug-in Module.

Micro800 Memory Backup and High Accuracy RTC Plug-In Module Wiring

Diagrams 2080-WD007 Information on mounting and wiring the Micro800 Memory Backup and High Accuracy RTC Plug-

In Module.

Micro800 6-Channel Trimpot Analog Input Plug-In Module Wiring Diagrams

2080-WD008 Information on mounting and wiring the Micro800 6-Channel Trimpot Analog Input Plug-In

Module.

Micro800 Digital Relay Output Plug-in Module Wiring Diagrams 2080-WD010 Information on mounting and wiring the Micro800 Digital Relay Output Plug-in Module.

Micro800 Digital Input, Output, and Combination Plug-in Modules Wiring

Diagrams 2080-WD011 Information on mounting and wiring the Micro800 Digital Input, Output, and Combination Plug-in

Modules.

Micro800 High-Speed Counter Plug-in Module 2080-WD012 Information on mounting and wiring the High-Speed Counter Plug-in module.

Andere Handbücher für Micro830

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

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Rockwell Automation Allen-Bradley Logix 5000 Series Betriebsanleitung

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Rockwell Automation

Rockwell Automation Reliance SP500 Bedienungsanleitung

Rockwell Automation

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Rockwell Automation

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Rockwell Automation

Rockwell Automation 1769-L31 Bedienungsanleitung

Rockwell Automation

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Rockwell Automation

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Rockwell Automation

Rockwell Automation PowerFlex 700S Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley CompactLogix 1769-L32E Bedienungsanleitung

Beliebte Controller Handbücher anderer Marken

Digiplex

Digiplex DGP-848 Betriebsanleitung

YASKAWA

YASKAWA SGM series Bedienungsanleitung

Sinope

Sinope Calypso RM3500ZB Bedienungsanleitung

Isimet

Isimet DLA Series Style 2 Installationshandbuch

LSIS

LSIS sv-ip5a Bedienungsanleitung

Airflow

Airflow Uno hab Bedienungsanleitung

ABB

ABB ACS580-01 drives Bedienungsanleitung

Panasonic

Panasonic GM1 Series Bedienungsanleitung

Emerson

Emerson SW93 Bedienungsanleitung

AutoAqua

AutoAqua Smart ATO micro SATO-120P Bedienungsanleitung

Panasonic

Panasonic FP? Positioning Unit RTEX Bedienungsanleitung

Samson

Samson Type 5824 Service-Handbuch

Alpha IP

Alpha IP MIOB 21001 Bedienungsanleitung

Siemens

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Surecom

Surecom SR-629 Bedienungsanleitung

Fishman

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Regulus

Regulus SRS1 T Bedienungsanleitung

3M MicroTouch EX113 Bedienungsanleitung