Rockwell Automation Allen-Bradley SMC-Flex 150 Bedienungsanleitung

SMC-Flex™

Bulletin 150

User Manual

Important User Information

Because of the variety of uses for the products described in this publication,

those responsible for the application and use of this control equipment must

satisfy themselves that all necessary steps have been taken to assure that

each application and use meets all performance and safety requirements,

including any applicable laws, regulations, codes and standards.

The illustrations, charts, sample programs and layout examples shown in

this guide are intended solely for purposes of example. Since there are many

variables and requirements associated with any particular installation,

Allen-Bradley does not assume responsibility or liability (to include

intellectual property liability) for actual use based upon the examples shown

in this publication.

Allen-Bradley publication SGI-1.1, Safety Guidelines for the Application,

Installation and Maintenance of Solid-State Control (available from your

local Allen-Bradley office), describes some important differences between

solid-state equipment and electromechanical devices that should be taken

into consideration when applying products such as those described in this

publication.

Reproduction of the contents of this copyrighted publication, in whole or

part, without written permission of Rockwell Automation, is prohibited.

Throughout this manual we use notes to make you aware of safety

considerations:

Attention statements help you to:

•identify a hazard

•avoid a hazard

•recognize the consequences

Trademark List

Accu-Stop, Allen-Bradley Remote I/O, RSNetworx, PLC, PowerFlex, SLC, SMC, SMC-2, SMC-Flex, SMC PLUS,

SMC Dialog Plus, SMB, and STC are trademarks of Rockwell Automation. ControlNet is a trademark of ControlNet

International, Ltd. DeviceNet and the DeviceNet logo are trademarks of the Open Device Vendors Association

(ODVA). Ethernet is a registered trademark of Digital Equipment Corporation, Intel, and Xerox Corporation.

Modbus is a trademark or registered trademark of Schneider Automation Inc. Profibus is a registered trademark

of Profibus International.

ATTENTION

Identifies information about practices or circumstances

that can lead to personal injury or death, property damage

or economic loss

IMPORTANT Identifies information that is critical for successful

application and understanding of the product.

European Communities (EC)

Directive Compliance

If this product has the CE mark it is approved for installation within the

European Union and EEA regions. It has been designed and tested to meet

the following directives.

EMC Directive

This product is tested to meet the Council Directive 89/336/EC

Electromagnetic Compatibility (EMC) per EN/IEC 60947-4-2.

This product is intended for use in an industrial environment.

Low Voltage Directive

This product is tested to meet Council Directive 73/23/EEC Low Voltage,

per EN/IEC 60947-4-2.

This equipment is classified as open equipment and must be mounted in an

enclosure during operation to provide safety protection.

Notes

Bulletin 150 SMC-Flex™

Table of Contents

Chapter 1

Product Overview

Other Related Documents .............................................................. 1-1

Description .................................................................................... 1-1

Operation ...................................................................................... 1-2

Modes of Operation (Standard) ...................................................... 1-2

Soft Start................................................................................. 1-2

Selectable Kickstart ................................................................ 1-3

Current Limit Start .................................................................. 1-3

Dual Ramp Start ..................................................................... 1-4

Full Voltage Start .................................................................... 1-4

Preset Slow Speed .................................................................. 1-5

Linear Speed Acceleration ....................................................... 1-6

Soft Stop ................................................................................ 1-7

Control Options .............................................................................. 1-8

Modes of Operation (Pump Control) ............................................... 1-8

Pump Control Option ............................................................... 1-8

Modes of Operation (Braking Control) ............................................ 1-9

SMBSmart Motor Braking Option ........................................ 1-9

Accu-StopOption .............................................................. 1-10

Slow Speed with Braking Option ........................................... 1-10

Protection and Diagnostics .......................................................... 1-11

Overload ............................................................................... 1-11

Underload ............................................................................. 1-11

Undervoltage ........................................................................ 1-13

Overvoltage .......................................................................... 1-13

Unbalance ............................................................................ 1-13

Stall Protection and Jam Detection ....................................... 1-14

Ground Fault ......................................................................... 1-15

Thermistor/PTC Protection .................................................... 1-16

Excessive Starts/Hour ........................................................... 1-17

Overtemperature .................................................................. 1-18

Open Gate ............................................................................ 1-18

Line Faults ............................................................................ 1-18

Metering ...................................................................................... 1-19

Communication ........................................................................... 1-19

Programming .............................................................................. 1-20

Status Indication .......................................................................... 1-20

Bulletin 150 SMC-Flex™

Chapter 2

Installation

Receiving .......................................................................................2-1

Unpacking ......................................................................................2-1

Inspecting ......................................................................................2-1

Storing ...........................................................................................2-1

General Precautions .......................................................................2-2

Heat Dissipation .............................................................................2-2

Enclosures .....................................................................................2-2

Enclosures ..............................................................................2-3

Mounting .......................................................................................2-4

Dimensions ....................................................................................2-4

Power Factor Correction Capacitors ................................................2-8

Protective Modules .........................................................................2-9

Motor Overload Protection ..............................................................2-9

Two-speed Motors ..................................................................2-9

Multi-motor Protection ............................................................2-9

Electromagnetic Compatibility (EMC) ............................................2-10

Enclosure ..............................................................................2-10

Wiring ...................................................................................2-10

Recommendations ................................................................2-10

Chapter 3

Wiring

Terminal Locations .........................................................................3-1

Power Structure .............................................................................3-2

Power Wiring ...........................................................................3-3

Control Power ................................................................................3-4

Control Voltage ........................................................................3-4

Control Wiring .........................................................................3-5

Fan Power ......................................................................................3-5

Fan Terminations ....................................................................3-5

Control Terminal Designations ........................................................3-6

Wiring Diagrams ............................................................................3-7

Standard Controller ..................................................................3-7

Soft Stop, Pump Control, and SMB Smart Motor Braking .......3-21

Preset Slow Speed ................................................................3-25

Slow Speed with Braking .......................................................3-27

Sequence of Operation..................................................................3-28

Soft Stop ...............................................................................3-28

Preset Slow Speed ................................................................3-29

Pump Control ........................................................................3-30

SMB Smart Motor Braking Option ..........................................3-31

Accu-Stop .............................................................................3-32

Slow Speed with Braking .......................................................3-33

Bulletin 150 SMC-Flex™

iiiiii

Chapter 4

Programming

Overview ....................................................................................... 4-1

Keypad Description ........................................................................ 4-1

Programming Menu ....................................................................... 4-1

Password ...................................................................................... 4-5

Parameter Management ................................................................ 4-6

Random Access Memory (RAM) .............................................. 4-6

Read-only Memory (ROM) ....................................................... 4-6

Electrically Erasable Programmable Read-only Memory

(EEPROM) ............................................................................... 4-6

Using Parameter Management with DPI HIM ........................... 4-7

Parameter Modification ................................................................. 4-8

Soft Start ....................................................................................... 4-9

Current Limit Start ......................................................................... 4-9

Dual Ramp Start .......................................................................... 4-10

Full Voltage Start ......................................................................... 4-11

Linear Speed ............................................................................... 4-11

Programming Parameters ............................................................ 4-12

Basic Set Up ................................................................................ 4-15

Motor Protection .......................................................................... 4-16

Example Settings ......................................................................... 4-17

Undervoltage ......................................................................... 4-17

Overvoltage ........................................................................... 4-17

Jam....................................................................................... 4-17

Underload.............................................................................. 4-17

Chapter 5

Motor Information

Overview ....................................................................................... 5-1

Motor Data Entry ........................................................................... 5-1

Chapter 6

Metering

Overview ....................................................................................... 6-1

Viewing Metering Data .................................................................. 6-1

Chapter 7

Optional HIM Operation

Overview ....................................................................................... 7-1

Human Interface Module ............................................................... 7-1

Bulletin 150 SMC-Flex™

Chapter 8

Communications

Overview ........................................................................................8-1

Communication Ports .....................................................................8-1

Human Interface Module ................................................................8-1

Keypad Description .................................................................8-2

Connecting the Human Interface Module to the Controller .......8-3

HIM Control Enable ..................................................................8-4

Control Enable ................................................................................8-6

Loss of Communication and Network Faults ...................................8-6

SMC-Flex Specific Information .......................................................8-6

Default Input/Output Configuration .................................................8-7

Variable Input/Output Configuration ................................................8-7

SMC — Flex Bit Identification ........................................................8-8

Reference/Feedback ......................................................................8-9

Parameter Information ...................................................................8-9

Scale Factors for PLC Communication ............................................8-9

Read Example .........................................................................8-9

Write Example .........................................................................8-9

Display Text Unit Equivalents ..........................................................8-9

Configuring DataLinks ....................................................................8-9

Rules for Using DataLinks ......................................................8-10

Updating Firmware........................................................................8-10

Chapter 9

Diagnostics

Overview ........................................................................................9-1

Protection Programming ..........................................................9-1

Fault Display ..................................................................................9-1

Clear Fault .....................................................................................9-2

Fault Buffer ....................................................................................9-2

Fault Codes .............................................................................9-3

Fault and Alarm Auxiliary Contact ...................................................9-3

Fault Definitions .............................................................................9-4

Chapter 10

Troubleshooting

Introduction ..................................................................................10-1

Power Module Check ...................................................................10-6

Bulletin 150 SMC-Flex™

Appendix A

Specifications

Functional Design Specifications ................................................... A-1

Wiring Diagram ............................................................................. A-2

Electrical Ratings ........................................................................... A-2

Environmental ............................................................................... A-4

Mechanical .................................................................................... A-5

Other ............................................................................................. A-5

Approximate Dimensions and Shipping Weights ............................ A-6

Open Type Controllers ............................................................ A-6

Enclosed Type Line-Connected Controllers ............................. A-6

Enclosed Type Delta-Connected Controllers ............................ A-7

Appendix B

Parameter Information

Appendix C

Renewal Parts

Appendix D

Accessories

Appendix E

Renewal Part Cross Reference

Bulletin 150 SMC-Flex™

List of Figures

Chapter 1

Product Overview

Figure 1.1 Soft Start ...................................................................1-2

Figure 1.2 Selectable Kickstart ...................................................1-3

Figure 1.3 Current Limit Start .....................................................1-3

Figure 1.4 Dual Ramp Start ........................................................1-4

Figure 1.5 Full Voltage Start ......................................................1-4

Figure 1.6 Preset Slow Speed .....................................................1-5

Figure 1.7 Linear Speed Acceleration .........................................1-6

Figure 1.8 Soft Stop ...................................................................1-7

Figure 1.9 Overload Trip Curves .................................................1-9

Figure 1.10 Restart Trip Curves after Auto Reset ..........................1-9

Figure 1.11 Stall Protection ........................................................1-11

Figure 1.12 Jam Detection ➀➁ ....................................................1-11

Figure 1.13 Overload Trip Curves ................................................1-12

Figure 1.14 PTC Sensor Characteristics per IEC-34-11-2 ...........1-14

Figure 1.15 DPI Location ............................................................1-16

Figure 1.16 Built-in Keypad and LCD ..........................................1-17

Figure 1.17 Control Terminals ....................................................1-17

Figure 1.18 Pump Control Option ................................................1-18

Figure 1.19 SMB Smart Motor Braking Option ...........................1-19

Figure 1.20 Accu-Stop Option .....................................................1-20

Figure 1.21 Slow Speed with Braking Option ..............................1-20

Chapter 2

Installation

Figure 2.1 Dimensions: 5…85 A Controllers ...............................2-5

Figure 2.2 Dimensions: 108…251 A Controllers .........................2-6

Figure 2.3 Dimensions: 317…480 A Controllers .........................2-7

Figure 2.4 Typical Wiring Diagram for Power Factor Correction

Capacitors .................................................................2-8

Figure 2.5 Typical Wiring Diagram for Power Factor Correction

Capacitors and Contactor ...........................................2-8

Chapter 3

Wiring

Figure 3.1 Wiring Terminal Locations (5…85 A) .........................3-1

Figure 3.2 Wiring Terminal Locations (108…480 A) ...................3-2

Figure 3.3 Line Power Wiring diagram ........................................3-3

Figure 3.4 Delta Power Wiring diagram ......................................3-4

Figure 3.5 5…480 A Fan Terminations .......................................3-6

Figure 3.6 SMC-Flex Controller Control Terminals .......................3-7

Figure 3.7 Typical Wiring Diagram for Standard Controller ..........3-8

Figure 3.8 Typical Wiring Diagram for Two-Wire Control with

No Stopping Control (No DPI Control) .........................3-9

Figure 3.9 Typical Wiring Diagram for Two-Wire Control with

Stopping Control ......................................................3-10

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