Rockwell Automation Allen-Bradley CENTERLINE 400 Bedienungsanleitung

CENTERLINE 400 A One-High

Cabinet, Standard and

Arc-Resistant Enclosure

Bulletin Numbers 1512A, 1512AT, 1512AP, 1512DM, 1512DO, 1512M,

1562E, 1591B, 1592BF, 1592BP

User Manual Original Instructions

2Rockwell Automation Publication 1512A-UM100H-EN-P - December 2021

CENTERLINE 400 A One-High Cabinet, Standard and Arc-Resistant Enclosure User Manual

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and

operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize

themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to

be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be

impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use

or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for

actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software

described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is

prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Labels may also be on or inside the equipment to provide specific precautions.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,

which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous

voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may

reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to

potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL

Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication 1512A-UM100H-EN-P - December 2021 3

Table of Contents

Preface

Summary of Changes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

About This Publication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Download Firmware, AOP, EDS, and Other Files . . . . . . . . . . . . . . . . . . . . 8

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Chapter 1

Installation – Standard

Enclosure

Starter Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Recommended Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Environmental Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

High Altitude Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Door Opening Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Opening the Low Voltage Doors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Opening the Medium Voltage Doors. . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Anchoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Joining Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Access to the Power Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Rear Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Side Access. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Front Access – Top Incoming Line Cables . . . . . . . . . . . . . . . . . . . . . . 16

Front Access – Bottom Incoming Cables . . . . . . . . . . . . . . . . . . . . . . . 18

Load Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Chapter 2

Installation – Arc Resistant

Enclosure

Door Opening Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Opening the Low Voltage Doors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Opening the Medium Voltage Door. . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Anchoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Joining Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Access to the Power Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Rear Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Side Access. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Front Access – Bottom Incoming Cables (Bottom Entry/Exit) . . . . 30

Front Access – Top Incoming Cables (Top Entry/Exit) . . . . . . . . . . . 32

Load Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Chapter 3

Common Installation Bus Splicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Power Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Insulated Power Bus Splicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Ground Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Incoming Line Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Installation of Current Transformer Barrier . . . . . . . . . . . . . . . . . . . . . . . 41

Hi-Pot and Insulation ResistanceTest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Start-up Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

4Rockwell Automation Publication 1512A-UM100H-EN-P - December 2021

Contactor Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Preliminary Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Testing Contactor Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Chapter 4

Maintenance Tool Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Recommended Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Door Interlock Circumvention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Power Lock-out Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Fuse Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Contactor Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Remove the Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Contactor Interlock Rod Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

To Reduce the Gap Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

To Increase the Gap Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Isolation Switch Mechanism Inspection and Maintenance . . . . . . . . . . 60

Isolation Blade Switch Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Isolation Switch Mechanism Grounding Adjustment . . . . . . . . . . . . . . . 64

Auxiliary Contacts Inspection and Replacement . . . . . . . . . . . . . . . . . . . 65

Auxiliary Contacts Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Emergency Circumvention Procedure for Power Cell Entry . . . . . . . . . 68

Chapter 5

Spare Parts Spare Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Appendix A

ArcShield Unit Information Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

ArcShield Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Exhaust Systems: Chimney or Plenum Option . . . . . . . . . . . . . . . . . . . . . 74

Appendix B

ArcShield Plenum Installation

Instructions

Recommended Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Plenum Bracing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

General Plenum Layout for ArcShield Line-up . . . . . . . . . . . . . . . . . . . . . 81

STEP 1 – Mounting a Single Plenum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Cabinet Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Plenum Placement on Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

STEP 2 – Alignment of “Side-by-Side” Plenums . . . . . . . . . . . . . . . . . . . . 84

STEP 3 – Sequence of Final Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

STEP 4 – Closing the Front of the Plenum Sections . . . . . . . . . . . . . . . . . 85

STEP 5 – Extension and Elbow Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 85

STEP 6 – Mounting Extension/Elbow to Plenum “Line-up” . . . . . . . . . . 87

STEP 7 – Additional Mounting Support . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Rockwell Automation Publication 1512A-UM100H-EN-P - December 2021 5

Appendix C

ArcShield Chimney Installation

Instructions

Recommended Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

General Plenum Layout for ArcShield Line-up . . . . . . . . . . . . . . . . . . . . . 90

Cabinet Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Chimney Placement on Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Appendix D

Integrated Protective

Maintenance Grounding Device

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

IPMG Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Operating Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

IPMG Positioning Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Key Interlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Auxiliary Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

IPMG Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Appendix E

History of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

6Rockwell Automation Publication 1512A-UM100H-EN-P - December 2021

Notes:

Rockwell Automation Publication 1512A-UM100H-EN-P - December 2021 7

Preface

Summary of Changes This publication contains the following new or updated information. This list

includes substantive updates only and is not intended to reflect all changes.

About This Publication This publication pertains to the Rockwell Automation Bulletin 1512A medium

voltage controller. The Bulletin 1512A structure provides one complete medium

voltage controller unit.

The installation section provides instructions for both the standard enclosure

type and the Rockwell Automation arc resistant type (ArcShield™).

The product Bulletin numbers covered by this document are:

• 1512A: 200/400 A, FVNR controller

• 1512AT: 200/400 A, Transformer Feeder

• 1512AP: 200/400 A, Prepared Space

This document may also be used as a reference guide for the following Bulletin

numbers:

• 1512DM: 200/400 A, VFD Input Contactor Units

• 1512DO: 200/400 A, VFD Output Contactor Units

• 1512M: 200/400 A, VFD Output Bypass Starter

• 1562F: 200/400 A, MV SMC-50 Solid-State (up to 4800V), Reduced

Voltage Starter

• 1591B: Incoming Line Unit

• 1592BF: Fused Load Break Switch for Feeders

• 1592BP: Fused Load Break Switch for Feeders, prepared space

Topic Page

Added 3000 A power bus graphic 38

Added section on isolation switch maintenance 60

Corrected part number for Isolation Switch Refurbishment Kit 71

Added attention statement around connecting arc-resistant equipment 73

Added Appendix D, Integrated Protective Maintenance Grounding device 93

Added History of Changes 101

IMPORTANT This document is to be used for all Bulletin 1512A unit types,

including arc resistant (ArcShield) units. Important information

specifically for ArcShield units can be found in Appendix A,

Appendix B and Appendix C.

ATTENTION: Users must refer to the information in Appendix A,

Appendix B and Appendix C to correctly install and maintain ArcShield

arc resistant units. Failure to do so may negate the arc resistant

benefits provided by ArcShield, exposing personnel to risk of serious

injury or death.

8Rockwell Automation Publication 1512A-UM100H-EN-P - December 2021

Preface

Download Firmware, AOP,

EDS, and Other Files

Download firmware, associated files (such as AOP, EDS, and DTM), and access

product release notes from the Product Compatibility and Download Center at

rok.auto/pcdc.

Additional Resources These documents contain additional information concerning related products

from Rockwell Automation.

You can view or download publications at rok.auto/literature.

Resource Description

Medium Voltage 450 A Contactor, Series G User Manual,

publication 1502-UM060 Provides information on handling, installing,maintaining, and troubleshooting 450 A medium

voltage contactors.

EtherNet/IP Network Devices User Manual, ENET-UM006 Describes how to configure and use EtherNet/IP devices to communicate on the EtherNet/IP

network.

Ethernet Reference Manual, ENET-RM002 Describes basic Ethernet concepts, infrastructure components, and infrastructure features.

System Security Design Guidelines Reference Manual, SECURE-RM001 Provides guidance on how to conduct security assessments, implement Rockwell

Automation products in a secure system, harden the control system, manage user access,

and dispose of equipment.

Industrial Components Preventive Maintenance, Enclosures, and Contact

Ratings Specifications, publication IC-TD002 Provides a quick reference tool for Allen-Bradley industrial automation controls and

assemblies.

Safety Guidelines for the Application, Installation, and Maintenance of

Solid-state Control, publication SGI-1.1

Designed to harmonize with NEMA Standards Publication No. ICS 1.1-1987 and provides

general guidelines for the application, installation, and maintenance of solid-state control in

the form of individual devices or packaged assemblies incorporating solid-state

components.

Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system.

Product Certifications website, rok.auto/certifications. Provides declarations of conformity, certificates, and other certification details.

Rockwell Automation Publication 1512A-UM100H-EN-P - December 2021 9

Chapter 1

Installation – Standard Enclosure

Starter Identification A nameplate is attached to the right-side flange of the structure (see Figure 1).

Refer to the nameplate for information such as series number, section

number, NEMA enclosure type, unit ratings, and bus ratings.

Figure 1 - Typical Structure Nameplate

A nameplate is also found in the low voltage compartment (see Figure 2) with

specific unit motor application information.

IMPORTANT For information on the installation site preparation, see publication

MV-QS050.

ATTENTION: Use suitable personal protective equipment (PPE) per

local codes or regulations. Failure to do so may result in severe burns,

injury or death.

10 Rockwell Automation Publication 1512A-UM100H-EN-P - December 2021

Chapter 1 Installation – Standard Enclosure

Figure 2 - Typical Unit Nameplate

Refer to these nameplates whenever you contact Rockwell Automation for

assistance. Be prepared to provide such information as series number,

structure series, unit series, diagram schematic and catalog number.

Recommended Torque

Values

When reinstalling components, or when reassembling the cabinet, tighten the

following bolt sizes to the specified torque values:

Environmental Conditions The controller must accept nominal plant power of 2400V, 3300V, 4200V,

4800V, 5500V, 6600V, 6900V (+5/-15%), or 7200 (+0/-15%), 3 phase 50/60 Hz

(± 3%).

The standard controller must operate in an ambient temperature range of

0…40 °C (32…104 °F) with a relative humidity of up to 95% (non-condensing).

Higher ambient temperature conditions are supported with factory assistance.

The equipment shall be capable of being stored in an environment with an

ambient temperature range of -40…+85 °C (-40…+185 °F).

Table 1 - Torque Values for Hardware

1/4 in. hardware 8 N•m (6 lb•ft)

5/16 in. hardware 15 N•m (12 lb•ft)

3/8 in. hardware 27 N•m (20 lb•ft)

1/2 in. hardware 65 N•m (48 lb•ft)

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Beliebte Industrieanlagen Handbücher anderer Marken

ABB

ABB Unifix AD Handbuch

Mark 7

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Husky

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bora

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Grizzly

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Siemens

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ABB

ABB HT610965 Bedienungsanleitung

ABB

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Phoenix

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ABB

ABB A165-L32 Bedienungsanleitung

ABB

ABB HT842936 Bedienungsanleitung

Hermetica

Hermetica 10 Series Bedienungsanleitung

HORNER

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Hammerhead

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SCHUNK

SCHUNK VERO-S NSE-A3 138 Gebrauchsanweisung

ABB

ABB HT566657 Bedienungsanleitung

Webasto

Webasto GSE CAN Bedienungsanleitung

ABB

ABB HT614003 Bedienungsanleitung