Rockwell Automation Allen-Bradley PowerMonitor 5000 Unit Bedienungsanleitung

PowerMonitor 5000 Unit

Catalog Numbers 1426-M5E, 1426-M5E-DNT, 1426-M5E-CNT, 1426-COMM-DNT, 1426-COMM-CNT, 1426-M6E, 1426-M6E-

DNT, 1426-M6E-CNT, 1426-M8E, 1426-M8E-DNT, 1426-M8E-CNT

User Manual

Original Instructions

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and

operation of this equipment before you install, configure, operate, or maintain this product. Users are required to

familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,

and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are

required to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may

be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from

the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or

liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or

software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,

Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Labels may also be on or inside the equipment to provide specific precautions.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous

environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous

voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may

reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to

potential Arc Flash. Arc Flash will cause severe injury or death.Wear proper Personal Protective Equipment (PPE). Follow ALL

Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication 1426-UM001J-EN-P - August 2019 3

Table of Contents

Preface

Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Chapter 1

PowerMonitor 5000 Unit

Overview

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Product Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

PowerMonitor 5000 Unit Features and Functions . . . . . . . . . . . . . . . 10

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Product Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Chapter 2

Install the PowerMonitor 5000

Unit

Mounting Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Wire the PowerMonitor 5000 Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Connect Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Chapter 3

Setup and Commands Setup Using the Web Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Setup Using Custom Add-on Profile. . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Setup Using Optional Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Setup Using Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Chapter 4

Metering Basic Metering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Wiring Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Wiring Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Metering Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Energy Metering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Demand Metering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Power Metering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Voltage, Current, Frequency Metering . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Configuration Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Chapter 5

Power Quality Monitoring Harmonic Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Sag and Swell Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Waveform Recording (M6 and M8 model) . . . . . . . . . . . . . . . . . . . . . 104

4Rockwell Automation Publication 1426-UM001J-EN-P - August 2019

Table of Contents

Chapter 6

Logging Logging Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

Waveform Log (M6 and M8 model) . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Energy Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

Data Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

Min/Max Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

Load Factor Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Time-of-use (TOU) Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

Event Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Setpoint Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

Alarm Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

Power Quality Log (M6 and M8 model) . . . . . . . . . . . . . . . . . . . . . . . 171

Trigger Data Log (M6 and M8 model) . . . . . . . . . . . . . . . . . . . . . . . . . 176

Snapshot Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

EN 50160 Weekly and Yearly Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

Chapter 7

Logic Functions Relay and KYZ Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

Status Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

Chapter 8

Other Functions Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

Date and Time Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211

Network Time Synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213

System Error Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217

Miscellaneous Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218

Chapter 9

Communication Native Ethernet Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219

Optional DeviceNet Communication . . . . . . . . . . . . . . . . . . . . . . . . . 221

Optional ControlNet Communication . . . . . . . . . . . . . . . . . . . . . . . . 221

Electronic Data Sheet (EDS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

PowerMonitor 5000 Unit Memory Organization . . . . . . . . . . . . . . . 223

Communication Command Summary . . . . . . . . . . . . . . . . . . . . . . . . . 224

EtherNet/IP Object Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

DeviceNet and ControlNet Object Model . . . . . . . . . . . . . . . . . . . . . 227

Explicit Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

Examples: Explicit Message Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228

SCADA Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235

Controller Applications: Class 1 Connection. . . . . . . . . . . . . . . . . . . 242

CIP Energy Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260

Chapter 10

Maintenance Update the PowerMonitor 5000 Unit Firmware. . . . . . . . . . . . . . . . 265

Rockwell Automation Publication 1426-UM001J-EN-P - August 2019 5

Table of Contents

Upgrading the PowerMonitor 5000 Model and Communication 267

Use the ControlFLASH Utility to Update Firmware. . . . . . . . . . . . 267

Appendix A

PowerMonitor 5000 Unit Data

Tables

Summary of Data Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269

Data Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272

Information Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429

Appendix B

Technical Specifications Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 434

Appendix C

PowerMonitor 5000 Display

Module, Series B Application

Summary

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437

Terminal Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437

Appendix D

PowerMonitor 5000 Display

Module, Series A Application

Summary

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447

Terminal Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447

Appendix E

PowerMonitor 5000 Waveform

Capture and Compression

Compression Algorithm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455

Appendix F

IEEE 519 Pass/Fail and TDD IEEE 519 Pass/Fail Capability (M6 and M8 models) . . . . . . . . . . . . 459

IEEE 519 Pass/Fail Results. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 460

IEEE 519 Short-Term and Long-Term Harmonic Results . . . . . . . 461

Appendix G

IEEE 1159 Power Quality Event

Classification

Power Quality Event Classification per

IEEE 1159-2009 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 463

Transients (Category 1.1.3, 1.2.1)(M8 model) . . . . . . . . . . . . . . . . . . 464

Short Duration RMS Variations (Category 2.0 - Sags, Swells, and

Interruptions) (M6 and M8 model). . . . . . . . . . . . . . . . . . . . . . . . . . . . 465

Long Duration RMS Variations (Category 3.0 - Undervoltage,

Overvoltage, Sustained Interruptions) (M6 and M8 model). . . . . . 466

Voltage and Current Imbalance (Category 4.0) . . . . . . . . . . . . . . . . . 467

Waveform Distortion (Categories 5.1 - DC Offset,

5.2 - Harmonics, and 5.3 - Interharmonics). . . . . . . . . . . . . . . . . . . . . 468

Flicker (Voltage Fluctuations, Category 6.0). . . . . . . . . . . . . . . . . . . . 469

Power Frequency Variations (Category 7.0) . . . . . . . . . . . . . . . . . . . . 470

6Rockwell Automation Publication 1426-UM001J-EN-P - August 2019

Table of Contents

Appendix H

EN 50160 Conformance

Tracking

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 473

Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 473

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 474

Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 478

Appendix I

EN 61000-4-30 Metering and

Aggregation

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 483

Power Quality Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484

Appendix J

Installing the Add-on Profile Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 493

Download the AOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 493

Install the AOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 496

Glossary

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .499

Index

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .507

Rockwell Automation Publication 1426-UM001J-EN-P - August 2019 7

Preface

Summary of Changes This manual contains new and updated information as indicated in the following

table.

About This Manual This manual contains detailed information on the topics in this list:

•Mountingandwiringoftheunit

• Wiring to native and optional communication port

• Setup and use of the display module

• Information on metering functionality and measurements

• Use of the display module for configuration, monitoring, and commands

• Discussion of communication options, functionality, configuration, and

operation

• Setpoint configuration and operation

• Digital I/O configuration and operation

• Data logging, which includes Waveform Log, Event Log, Min/Max Log,

Power Quality Log, and Load Factor Log

• Advanced features including Power Quality and Harmonic Analysis

• PowerMonitor™ 5000 data tables

Download firmware, associated files (such as AOP, DTM, and EDS), and access

product release notes from the Product Compatibility and Download Center at

http://www.rockwellautomation.com/rockwellautomation/support/pcdc.page.

Intended Audience This manual is intended for qualified personnel with a basic understanding of

electric power, energy theory, energy terminology, and alternating-current (AC)

metering principles.

Topic Page

Added information regarding the incompatibility of the open delta metering

mode with a 132-phase rotation system to Figure 9.

Added information regarding the incompatibility of the open delta metering

mode with a 132-phase rotation system to Figure 12.

Clarified the operation of the Giga field of the Set kXh Register Command. 82

Added a procedure for waveform data table retrieval. 118

Added a procedure to create a program string. 121

Added a procedure for Common Industrial Protocol method to retrieve

waveforms.

123

Added a procedure for the PCCC method to retrieve waveforms. 127

Added a procedure to drive the main program. 130

8Rockwell Automation Publication 1426-UM001J-EN-P - August 2019

Preface

Catalog Number

Explanation

Additional Resources These documents contain additional information concerning related products

from Rockwell Automation.

You can view or download publications at

http://www.rockwellautomation.com/global/literature-library/overview.page.

1426 -M5 E -CNT

Bulletin Number

1426 - PowerMonitor™ 5000 M5 - Base Power Monitor

M6 - Basic Power Quality Monitor

M8 - Advanced Power Quality Monitor

Native Comms

E- EtherNet/IP™

Optional Comms

-CNT - ControlNet® Port

-DNT - DeviceNet® Port

[Blank] - No Optional Port

Model

Resource Description

PowerMonitor 5000 USB Driver Installation and

Configuration, publication 1426-IN001

Provides instructions for installing and configuring the

USB driver.

FactoryTalk® EnergyMetrix™ User Manual, publication

FTEM-UM003

Provides information on the use of FactoryTalk

EnergyMetrix software.

PanelView™ 800 HMITerminals User Manual, publication

2711R-UM001

Provides instructions for setup and operation of the

PanelView 800 terminal.

PanelView Component HMITerminals User Manual,

publication 2711C-UM001

Provides instructions for setup and operation of the

PanelView Component terminal.

PanelView™ PlusTerminal User Manual,

publication 2711P-UM001

Provides instructions for setup and operation of the

PanelView Plus terminal.

Industrial Automation Wiring and Grounding Guidelines,

publication 1770-4.1

Provides general guidelines for installing a Rockwell

Automation industrial system.

Product Certifications website: rok.auto/certifications Provides declarations of conformity, certificates, and

other certification details.

Rockwell Automation Publication 1426-UM001J-EN-P - August 2019 9

Chapter 1

PowerMonitor 5000 Unit Overview

Safety

Product Description The PowerMonitor 5000 unit is the next generation of high-end electric

metering products from Rockwell Automation. This new family of meters

provides advanced technology, new functionality, faster response, and excellent

accuracy. The M5 model is the base version and provides an extensive range of

metering functionality. The M6 model expands the metering capabilities of the

M5 with basic power quality monitoring functionality, including harmonics up

to the 63rd, waveforms and logging, and classification of power quality events.

The M8 model adds advanced power quality monitoring functions, including

flicker that is caused by voltage fluctuations, subcycle transient capture,

harmonics up to the 127th order, and interharmonic groups up to the 50th order.

The PowerMonitor 5000 unit communicates power and energy parameters to

controllers, HMI software, and applications such as FactoryTalk® EnergyMetrix™

software over the Ethernet network or other optional networks.

The PowerMonitor 5000 unit works with controllers or software applications to

address key customer applications including the following:

ATTENTION: Only qualified personnel, following accepted safety

procedures, can install, wire, and service the PowerMonitor™ 5000 unit and

its associated components. Before beginning any work, disconnect all

sources of power and verify that they are de-energized and locked out.

Failure to follow these instructions can result in personal injury or death,

property damage, or economic loss.

ATTENTION: Never open a current transformer (CT) secondary circuit with

primary current applied. Wiring between the CTs and the

PowerMonitor 5000 unit must include a shorting terminal block in the CT

secondary circuit. The shorting of the secondary with primary current

present allows other connections to be removed if needed. An open CT

secondary with primary current applied produces a hazardous voltage,

which can lead to personal injury, death, property damage, or economic loss.

IMPORTANT The PowerMonitor 5000 unit is not designed for nor intended for use as a

circuit protective device. Do not use this equipment in place of a motor

overload relay or circuit protective relay.

10 Rockwell Automation Publication 1426-UM001J-EN-P - August 2019

Chapter 1 PowerMonitor 5000 Unit Overview

• Load profiling – logging power parameters such as real power, apparent

power, and demand, for analysis of power usage by loads over time

• Cost allocation – reports actual energy cost by department or process to

integrate energy information into management decisions

• Billing and subbilling – the ability to charge users of energy the actual

usage cost rather than allocating by square footage or other arbitrary

methods

• Power system monitoring and control – display and control power flow

and energy utilization

• Demand management – monitor power usage and controlling loads to

reduce demand costs

• Demand response – the controlling and monitoring of usage in response to

an instruction to reduce demand from an energy provider

• Power quality - monitors, measures, records, and logs power system

irregularities that can result in malfunctions or damage to equipment

PowerMonitor 5000 Unit

Features and Functions

The PowerMonitor 5000 unit connects to your three-phase or split-phase AC

power system directly or through instrument transformers (PTs and CTs). The

unit converts instantaneous voltage and current values to digital values, and uses

the resulting digital values in calculations of parameters such as voltage, current,

power, and energy.

Features

The PowerMonitor 5000 unit includes a number of hardware features that are

common to all models.

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Husky HyPET Bedienungsanleitung

bora

bora PM-1800 Bedienungsanleitung

Grizzly

Grizzly T32428 Bedienungsanleitung

Siemens

Siemens 8MF1 Series Bedienungsanleitung

ABB

ABB HT610965 Bedienungsanleitung

ABB

ABB SafeLink Bedienungsanleitung

Phoenix

Phoenix PHX-150 Bedienungsanleitung

ABB

ABB A165-L32 Bedienungsanleitung

ABB

ABB HT842936 Bedienungsanleitung

Hermetica

Hermetica 10 Series Bedienungsanleitung

HORNER

HORNER OEE Solution Bedienungsanleitung

Hammerhead

Hammerhead HG375 Bedienungsanleitung

SCHUNK

SCHUNK VERO-S NSE-A3 138 Gebrauchsanweisung

ABB

ABB HT566657 Bedienungsanleitung

Webasto

Webasto GSE CAN Bedienungsanleitung

ABB

ABB HT614003 Bedienungsanleitung