Sartorius TopMix TM01-X Bedienungsanleitung
98648-011-50
Installation Instructions
Sartorius
TopMix
Model TM01-X
Electronic Paint-mixing Weighing System
2
General View of the Equipment
1 Terminal/display and control unit (TM01-X
2 LC-display (VGA
3 QWERTY keypad
4 Mouse
5 Connector for equipotential bonding
conductor
6 Scale connection (e.g., PMA
7 Ex-link cable connection
Cable: YCC01-0038M20; length: 20 m
Connects the TopMix system to the
Ex-link box
8 VGA monitor connection
Cable: YCC01-0037M20; length: 20 m
Connects the TopMix system to the
Ex-link box
9 Bore holes (3 + for attaching the terminal
retainer to the wall
10 Connector for the power cord;
power supply: 90 to 264 VAC
11 Connector for monitor (VGA test monitor,
800x600 pixels outside the hazardous area
12 Connector for the VGA video cable
(YCC01-0039M3; length: 3 m . Connects the
Ex-link box to a standard PC outside the
hazardous area
13 USB port
14 Connector for equipotential bonding
conductor
15 Connector for the VGA cable
(YCC01-0037M20; length: 20 m . Connects
the TopMix system to the Ex-link box
16 Connector for the Ex-link cable
(YCC01-0038M20; length: 20 m . Connects
the TopMix system to the Ex-link box
17 Bore holes (2 + on mounting
bracket (wall installation device
18 Ex-link box (YCO09-Z
18
17
16
15
14
13
12
11
10
1
2
3
4
5
6
7
8
9
3
Contents Intended Use
The Sartorius TopMix paint-mixing weigh-
ing system consists of the operator termi-
nal/control panel (TM01-X, monitor and
keypad for installation in a hazardous area
and the Ex-link box (YCO09-Z for installa-
tion outside the hazardous area. These
components are connected using two
special cables which are included with the
equipment supplied (cable length: 20 m .
The TM01-X is approved for use within
Zone 1 hazardous areas. An explosion-
protected, intrinsically safe weighing
instrument must be connected to the
TM01-X unit.
A VGA video cable and USB cable are used
to connect a computer located outside the
hazardous area to the Ex-link box
(YCO09-Z .
The weighing instrument connected to the
TM01-X can be controlled through user
software installed on the computer.
Process data can be viewed on the VGA
monitor of the TM01-X at any time during
the mixing process. An additional VGA test
monitor (800x600 pixels can be connected
to the Ex-link box (YCO09-Z outside the
hazardous area.
Note:
Read the installation and operating
instructions carefully before connecting
the TopMix and putting it into operation.
2 General View of the Equipment
3 Intended Use
4 Warnings and Safety Precautions
6 Getting Started
9 Installing the TopMix System
14 Care and Maintenance
17 Specifications
17 Accessories
18 Declaration of Conformity
The followin symbols are used in
these instructions:
§indicates required steps
$indicates steps required only under cer-
tain conditions
> describes what happens after you have
performed a particular step
– indicates an item in a list
!indicates a hazard
Make sure you observe the warning
and safety information in its entirety
during installation and operation, as
well as while performing maintenance
and repair work on the equipment. It is
important that all personnel using the
equipment understand this information
and have access to it at all times.
This warning and safety information
can be supplemented by the equipment
operator. Make sure all operating per-
sonnel are informed of any additions to
these instructions.
4
Warnin s and Safety Precautions
– The TopMix meets the requirements for
electromagnetic compatibility (EMC .
Avoid exposing the equipment to
stronger interference than that specified
in the applicable standards (see “Decla-
ration of Conformity” .
– The casing on all connecting cables,
as well as the casing on wires inside the
equipment housing, is made of PVC
materials. Chemicals that corrode these
materials must be kept away from these
cables.
All components of the TopMix (TM01-X
paint-mixing weighing system are
restricted to an ambient operating tem-
perature range of 0°C to 40°C (32°F to
104°F . Make sure the place of installa-
tion is adequately ventilated to prevent
build-up of excessive heat.
!Do not use electrical equipment out of
doors. Prevent build-up of static elec-
tricity; e.g., on the dust cover or glass
parts. Provide an adequate connection
from the TM01-X terminal and the Ex-
link box (YCO09-Z to the equipotential
bonding conductor.
– Use the dust cover supplied to protect
the equipment from splashes of paint.
Observe the cleaning instructions when
cleaning the equipment.
– Have the equipment inspected at appro-
priate intervals for correct functioning
and safety by a trained technician.
Inspect the cables for damage regularly.
– Make sure operating personnel receive
sufficient training to recognize faulty
operating states and to introduce the
required measures in such cases (for
example, disconnecting the Ex-link box
from power .
Le al Notices
This equipment meets the prescribed
safety requirements. Improper use or
handling, however, can result in damage
and/or injury.
The manufacturer accepts no liability for
damage or injury resulting from failure
to observe these warnings and safety
precautions.
– When you use electrical equipment in
installations and under ambient condi-
tions subject to higher safety standards,
you must comply with the provisions as
specified in the applicable regulations
for installation in your country.
– The terminal and the Ex-link box
(YCO09-Z are not permitted for use in
legal metrology, medical applications,
hazardous areas or areas in which poten-
tially explosive dusts are present.
– The intrinsically safe terminal and the
Ex-link box (YCO09-Z are manufactured
in compliance with the valid harmonized
European standards of CENELEC:
EN 50014: 1997 A1+ A2
EN 50020: 2004
The TopMix can be operated with
intrinsically safe Sartorius weighing
instruments (e.g., PMA7500-X in Zone 1
hazardous areas (see “Verification of
Intrinsic Safety,”
Drawing No. 35960-740-60 A4
or 35960-740-61 A4
– The industrial protection rating of the
terminal and the Ex-link box (YCO09-Z
is IP40 in accordance with EN60529.
Handle the equipment carefully in keep-
ing with its IP rating. The place of use
must be secured accordingly.
5
Zone 1 Hazardous Areas
(Cate ory 2 Equipment)
– The TopMix (TM01-X is a Category 2
device in accordance with Council Direc-
tive 94/9/EC, approved for use in Zone 1
hazardous areas.
EC Type-Examination Certificate:
– KEMA 04ATEX1021X.
Explosion protection designation:
– EEx ib d[ib] IIB T4 and II 2 G
– The Ex-link box (YCO09-Z with the
designation:
– [EEx ib]IIB and II (2 G
according to EC Type-Examination
Certificate No.
– KEMA 04ATEX1021X,
is suited for installation only as peripher-
al electrical equipment outside the haz-
ardous area. It must be connected to
a power supply of at least 90 V and no
more than 264 V at a frequency of
48-62 Hz.
!If you use the equipment in a Zone 1
hazardous area outside Germany, you
must comply with the national electrical
code and safety regulations applicable in
your country. Ask your local Sartorius
office or dealer for information on the
legal regulations applicable in your
country.
!Proceed with extreme caution when
using pre-wired connecting cables, as
the pin assignments may not be compat-
ible with Sartorius equipment.
Use only cables and cable lengths
approved by Sartorius.
– The operator shall be solely responsible
for any damage or injuries that occur
when using cables not supplied by Sar-
torius.
!The Ex-link box (YCO09-Z may be
opened only when it is disconnected
from power, and only by trained techni-
cians. If the equipment is not discon-
nected from power, touching conductive
parts in the power supply wiring may be
fatal.
!Make sure the glass panel on the display
cannot be damaged (for example, by
falling objects during installation and
operation of the TM01-X terminal.
If the glass panel is damaged, the equip-
ment must be disconnected from power
immediately.
!Repair work may be performed only
by authorized service technicians who
have been trained by Sartorius and who
follow Sartorius’ standard operating pro-
cedures. Use only Sartorius spare parts.
Always make sure the equipment is dis-
connected from power before perform-
ing any installation, cleaning, mainte-
nance or repair work. If the equipment
housing is opened by anyone other than
persons authorized by Sartorius, this will
result in forfeiture of all claims under the
manufacturer’s warranty.
If you need assistance, contact your
Sartorius dealer or the Sartorius Service
Center.
6
Gettin Started
Unpackin the Equipment
§After unpacking the equipment, check it immedi-
ately for any visible sign of damage resulting
from rough handling during shipment.
$If any sign of damage is visible, refer to the
section entitled “Safety Inspection” in the chapter
entitled “Care and Maintenance.” It is a good
idea to save the box and all parts of the packaging
until you have successfully installed the equip-
ment. Only the original packaging provides the
best protection for shipment. Before packing the
equipment for shipment, unplug all connected
cables to prevent damage.
Equipment Supplied
The TopMix paint-mixing weighing system
includes the following components:
– Terminal (TM01-X with LC display and keypad
for use in Zone 1 hazardous areas
– Ex-link box (YCO09-Z for use outside the haz-
ardous area
– TopMix—Ex-link cable, part no. YCC01-
0038M20, for connecting the terminal (TM01-X
to the Ex-link box. Cable length: 20 m.
– TopMix–VGA video cable, part no. YCC01-
0037M20, for connecting the display and control
unit to the Ex-link box. Cable length: 20 m.
– PC video cable, part no. YCC01-0039M3, for
connecting a standard computer to the Ex-link
box outside the hazardous area. Cable length: 3 m
– TopMix—PC USB cable, part no. YCC01-0040M3,
for connecting a standard computer to the Ex-
link box outside the hazardous area. Cable
length: 3 m
– TopMix—PMA series cable, part no. YCC01-
0041M3, for connecting a weighing instrument.
Cable length: 3 m
– Dust cover, part no. YDC01TM, for the display
and control unit
– Power cord for the Ex-link box
– Installation instructions (this manual
7
Installation Instructions
To ensure fast and reliable results, avoid the
following when choosing locations for setting
up your terminal (TM01-X and Ex-link box
(YCO09-Z :
– Unstable or uneven surfaces
– Drafts
– Excessive moisture or chemical vapors
– Excessive heat (e.g., from a heater or exposure
to direct sunlight . Do not install the equipment
in a control cabinet or other poorly ventilated
location. If you use multiple Ex-link boxes,
do not stack them.
– Excessive vibration
Note:
Observe the warnings and safety precautions
included in these instructions.
– Before putting the equipment into operation,
make sure the power cord is properly connected.
It is particularly important to make sure the pro-
tective grounding conductor is connected to the
housing of the Ex-link box. All equipment must
be connected to the equipotential bonding con-
ductor by connecting the grounding cable (not
included in delivery to the grounding terminals
on each device.
The dimensions of the grounding cable are speci-
fied in national regulations for electrical installa-
tions. Installation must be performed by a trained
technician in accordance with national regula-
tions and acknowledged technological standards.
– Use only cabling and extensions approved by
Sartorius, as these are made in accordance with
the restrictions on permissible cable lengths
imposed by both the capacitance and inductivity
values (see the “Schedule to EC Type-Examina-
tion Certificate” and the requirements for electro-
magnetic compatibility.
– Do not connect devices to the Ex-link box that
are capable of subjecting the Ex-link box to peak
voltages exceeding 375 V.
°C
8
– Before putting the system into operation for the
first time, make sure there is no hazard of explo-
sion present at the place of installation of the
Ex-link box.
– If there is any indication that the equipment does
not function properly (e.g., display remains blank,
no display backlighting, etc. due to damage dur-
ing transport, disconnect the equipment from
power and notify your nearest Sartorius Service
Center.
Before connecting or disconnecting data cables
or control lines to or from the device, make sure
all equipment is disconnected from power.
The explosion-protected paint-mixing weighing
system must be set up in accordance with
acknowledged technological standards. These
include the national laws and regulations appli-
cable at the place of use.
– Before the paint-mixing system is operated in
a hazardous area, it must be inspected either by
a certified electrician or under the guidance and
supervision of a certified electrician to make sure
that the weighing system complies with the
applicable regulations.
9
Installin
the TopMix System
§Connect the TopMix—Ex-link cable
(YCC01-0038M20; length: 20 m to the terminal.
Tighten the connector.
§Connect the TopMix—VGA video cable
(YCC01-0037M20; length: 20 m to the terminal.
Tighten the fastening screws.
§Connect the weighing instrument
(e.g., PMA scale using the TopMix—PMA
series cable (YCC01-0041M3 .
Tighten the fastening screws.
10
§Connect the equipotential bonding conductor.
Use grounding cable (not included in delivery
to connect the grounding terminals on all devices
to the equipotential bonding conductor of the
power supply in use at the place of installation.
The dimensions of the grounding cable are speci-
fied in national regulations for electrical installa-
tions. Installation must be performed by a trained
technician in accordance with national regula-
tions and acknowledged technological standards.
§The terminal (TM01-X can be affixed to the wall
using the bore holes indicated (see arrows on the
mounting bracket (wall installation device .
Installin the Ex-link Box (YCO09-Z)
§Connect the TopMix—Ex-link cable
(YCC01-0038M20; length: 20 m to the Ex-link
box (YCO09-Z (Ex side .
Tighten the connector.
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