SCHUNK ROTA FSW Series Gebrauchsanweisung

Translation of Original Operating Manual

Chuck quick-change

ROTA FSW

Assembly and Operating Manual

Superior Clamping and Gripping

Imprint

2 04.00|ROTA FSW |en

Imprint

This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights

reserved. Any reproduction, processing, distribution (making available to third parties),

translation or other usage - even excerpts - of the manual is especially prohibited and

requires our written approval.

Technical changes:

We reserve the right to make alterations for the purpose of technical improvement.

Document number: 0889133

Version: 04.00 |05/06/2018|en

Dear Customer,

thank you for trusting our products and our family-owned company, the leading

technology supplier of robots and production machines.

Our team is always available to answer any questions on this product and other solutions.

Ask us questions and challenge us. We will find a solution!

Best regards,

Your SCHUNK team

H.-D. SCHUNK GmbH & Co.

Spanntechnik KG

Lothringer Str. 23

D-88512 Mengen

Tel. +49–7572-7614-0

Fax +49-7572-7614-1099

[email protected]

schunk.com

Table of Contents

04.00|ROTA FSW |en

Table of Contents

General .................................................................................................................... 5

1.1

About this manual .................................................................................................... 5

1.1.1

Presentation of Warning Labels.................................................................... 5

1.1.2

Applicable documents................................................................................... 6

1.1.3

Sizes............................................................................................................... 6

1.2

Warranty................................................................................................................... 6

1.3

Scope of delivery ...................................................................................................... 6

Basic safety notes .................................................................................................... 7

2.1

Intended use............................................................................................................. 7

2.2

Not intended use ...................................................................................................... 7

2.3

Constructional changes ............................................................................................ 7

2.4

Spare parts................................................................................................................ 8

2.5

Environmental and operating conditions................................................................. 8

2.6

Personnel qualification............................................................................................. 8

2.7

Personal protective equipment................................................................................ 9

2.8

Notes on safe operation........................................................................................... 9

2.9

Transport ................................................................................................................ 10

2.10

Malfunctions........................................................................................................... 10

2.11

Disposal................................................................................................................... 10

2.12

Fundamental dangers............................................................................................. 11

2.12.1

Protection during handling and assembly .................................................. 11

2.12.2

Protection during commissioning and operation ....................................... 11

2.12.3

Protection against dangerous movements................................................. 12

2.12.4

Notes on particular risks ............................................................................. 13

Technical data ......................................................................................................... 17

3.1

Precision classes ..................................................................................................... 17

3.2

Permissible imbalance............................................................................................ 17

Torques per screw ................................................................................................... 18

Mounting ................................................................................................................ 19

5.1

Installing and connecting ....................................................................................... 19

5.2

Checking the spindle nose for mounting the chuck quick-change ........................ 19

5.3

Assembly of the ROTA FSW Chuck quick-change................................................... 20

5.3.1

Assembly of the ROTA FSW Chuck quick-changes with a reducing or exten-

sion flange ................................................................................................... 20

5.3.2

Assembly of the ROTA FSW Chuck quick-change with a direct mount ...... 22

5.4

Assembly of the flexible adapter to the draw tube/drawbar ................................ 23

Table of Contents

4 04.00|ROTA FSW |en

5.4.1

Assembling the retainer ring and draw tube adapter to the clamping device

..................................................................................................................... 24

5.5

Assembly of the clamping device and the ROTA FSW chuck quick-change........... 25

Function .................................................................................................................. 27

6.1

Function of the ROTA FSW Chuck quick-change.................................................... 27

6.2

Handling the ROTA FSW Chuck quick-change........................................................ 27

6.3

Functional testing ................................................................................................... 29

Commissioning ........................................................................................................ 30

Maintenance ........................................................................................................... 32

8.1

Lubrication.............................................................................................................. 32

8.2

Maintenance instructions ...................................................................................... 33

8.3

Period of maintenance ........................................................................................... 34

8.4

Storing the ROTA FSW Chuck quick-change........................................................... 35

8.5

Disassembling and assembling the ROTA FSW Chuck quick-change ..................... 35

Spare parts.............................................................................................................. 37

Assembly drawing ................................................................................................... 38

Translation of original EC declaration of incorporation ............................................ 39

Appendix on Declaration of Incorporation, as per 2006/42/EC, Annex II, No. 1 B ..... 40

General

04.00|ROTA FSW |en

General

About this manual

This manual contains important information for a safe and appro-

priate use of the product.

This manual is an integral part of the product and must be kept

accessible for the personnel at all times.

Before starting work, the personnel must have read and under-

stood this operating manual. Prerequisite for safe working is the

observance of all safety instructions in this manual.

Illustrations in this manual are provided for basic understanding

and may differ from the actual product design.

In addition to these instructions, the documents listed under

(1.1.2, Page 6) are applicable.

Presentation of Warning Labels

To make risks clear, the following signal words and symbols are

used for safety notes.

DANGER

Danger for persons!

Non-observance will inevitably cause irreversible injury or death.

WARNING

Dangers for persons!

Non-observance can lead to irreversible injury and even death.

CAUTION

Dangers for persons!

Non-observance can cause minor injuries.

NOTICE

Material damage!

Information about avoiding material damage.

1.1

1.1.1

General

6 04.00|ROTA FSW |en

Applicable documents

• General terms of business*

• Catalog data sheet of the purchased product *

• Calculation of the jaw centrifugal forces, "Technology" chapter

in the lathe chuck catalog *

• Quick guide

The documents marked with an asterisk (*) can be downloaded on

our homepage schunk.com

Sizes

This operating manual applies to the following sizes:

• FSW 220-A8

• FSW 290-A11

• FSW 400-A15

Warranty

The warranty period is 24 months from works delivery, 250 000

clamping cycles* of the flexible adapter and the draw tube adapter

when used as intended under the following conditions:

• Observe the applicable documents (1.1.2, Page 6)

• Observe the ambient conditions and operating conditions,

(2.5, Page 8)

• Observe the specified maintenance and lubrication intervals,

(8, Page 32)

Parts touching the workpiece and wear parts are not included in

the warranty.

* A cycle consists of a complete clamping process ("Open" and

"Close").

Scope of delivery

ROTA FSW Chuck Quick-change

Clamping device and machine-specific attachment

Actuation key

Eye bolt

Assembly and Operating Manual

Short operating manual

1.1.2

1.1.3

1.2

1.3

Basic safety notes

04.00|ROTA FSW |en

Basic safety notes

Intended use

The product acts exclusively as an interface between the machine

spindle and clamping device in the machine tool.

• The product may only be used within the scope of its technical

data, (3, Page 17).

• The product is intended for industrial and industry-oriented

use.

• Appropriate use of the product includes compliance with all

instructions in this manual.

The maximum speed of the design and the maximum actuating

force of the clamped clamping device must be determined by the

operator for each clamping task in accordance with the valid

standards or technical specifications of the manufacturer.

Not intended use

The product is not being used as intended if, for example,

• the clamping device is not positioned and clamped properly in

the chuck quick-change.

• the intended use of the clamping device is ignored. (See the

Assembly and Operating Manual of the respective clamping

device.)

• it is used under working environment conditions that are not

permissible.

• The technical data for use of the product specified are

exceeded. (3, Page 17)

• if the product is used for machines or clamping devices for

which it was not intended.

• if the product is operated without protective equipment.

Constructional changes

Implementation of structural changes

By conversions, changes, and reworking, e.g. additional threads,

holes, or safety devices can impair the functioning or safety of the

product or damage it.

• Structural changes should only be made with the written ap-

proval of SCHUNK.

2.1

2.2

2.3

Basic safety notes

8 04.00|ROTA FSW |en

Spare parts

Use of unauthorized spare parts

Using unauthorized spare parts can endanger personnel and

damage the product or cause it to malfunction.

• Use only original spare parts or spares authorized by SCHUNK.

Environmental and operating conditions

Required ambient conditions and operating conditions

Incorrect ambient and operating conditions can make the product

unsafe, leading to the risk of serious injuries, considerable material

damage and/or a significant reduction to the product's life span.

• Make sure that the product is used only in the context of its

defined application parameters, (3, Page 17).

• Make sure that the product is a sufficient size for the applica-

tion.

• Only use high-quality cooling emulsions with anti-corrosive ad-

ditives during processing.

See also

Maintenance (8, Page 32)

Personnel qualification

Inadequate qualifications of the personnel

If the personnel working with the product is not sufficiently

qualified, the result may be serious injuries and significant proper-

ty damage.

• All work may only be performed by qualified personnel.

• Before working with the product, the personnel must have read

and understood the complete assembly and operating manual.

• Observe the national safety regulations and rules and general

safety instructions.

The following personal qualifications are necessary for the various

activities related to the product:

2.4

2.5

2.6

Basic safety notes

04.00|ROTA FSW |en

Due to their technical training, knowledge and experience, trained

electricians are able to work on electrical systems, recognize and

avoid possible dangers and know the relevant standards and

regulations.

Due to its technical training, knowledge and experience, qualified

personnel is able to perform the delegated tasks, recognize and

avoid possible dangers and knows the relevant standards and

regulations.

Instructed persons were instructed by the operator about the

delegated tasks and possible dangers due to improper behaviour.

Due to its technical training, knowledge and experience, service

personnel of the manufacturer is able to perform the delegated

tasks and to recognize and avoid possible dangers.

Personal protective equipment

Use of personal protective equipment

Personal protective equipment serves to protect staff against d

anger which may interfere with their health or safety at work.

• When working on and with the product, observe the occupa-

tional health and safety regulations and wear the required

personal protective equipment.

• Observe the valid safety and accident prevention regulations.

• Wear protective gloves to guard against sharp edges and

corners or rough surfaces.

• Wear heat-resistant protective gloves when handling hot

surfaces.

• Wear protective gloves and safety goggles when handling

hazardous substances.

• Wear close-fitting protective clothing and also wear long hair in

a hairnet when dealing with moving components.

Notes on safe operation

Incorrect handling of the personnel

Incorrect handling and assembly may impair the product's safety

and cause serious injuries and considerable material damage.

• Avoid any manner of working that may interfere with the

function and operational safety of the product.

• Use the product as intended.

• Observe the safety notes and assembly instructions.

Trained electrician

Qualified personnel

Instructed person

Service personnel of

the manufacturer

2.7

2.8

Basic safety notes

10 04.00|ROTA FSW |en

• Do not expose the product to any corrosive media. This does

not apply to products that are designed for special

environments.

• Eliminate any malfunction immediately.

• Observe the care and maintenance instructions.

• Observe the current safety, accident prevention and environ-

mental protection regulations regarding the product's

application field.

Transport

Handling during transport

Incorrect handling during transport may impair the product's safe-

ty and cause serious injuries and considerable material damage.

• When handling heavy weights, use lifting equipment to lift the

product and transport it by appropriate means.

• Secure the product against falling during transportation and

handling.

• Stand clear of suspended loads.

Malfunctions

Behavior in case of malfunctions

• Immediately remove the product from operation and report

the malfunction to the responsible departments/persons.

• Order appropriately trained personnel to rectify the

malfunction.

• Do not recommission the product until the malfunction has

been rectified.

• Test the product after a malfunction to establish whether it still

functions properly and no increased risks have arisen.

Disposal

Handling of disposal

The incorrect handling of disposal may impair the product's safety

and cause serious injuries as well as considerable material and

environmental harm.

• Follow local regulations on dispatching product components for

recycling or proper disposal.

2.9

2.10

2.11

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