Seitron AACE01 Benutzerhandbuch



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INDEX
IMPORTANT INFORMATION 05
Information about this manual 05
Safety warnings 05
SAFETY 06
Safety check 06
Permitted use of the product 06
Unauthorised use of the product 06
Safety warnings 06
PRODUCT DESCRIPTION 07
Operation 07
Preliminary operations 07
Warranty 07
TECHNICAL FEATURES 08
Behaviour Green LED 08
Electrical connections 08
Pneumatic connections 08
CONNECTION DIAGRAMS 09
Connection diagram using the external cooler powered at 110-240Vac 09
Connection diagram using the external cooler powered at low voltage 12-16Vdc 10
Example of connection to a Car Battery Starter 11
Connection diagram excluding the external cooler 12
OPERATION 13
MAINTENANCE 14
Tightness test of the entire cooler system 14
Peristaltic pump rotor replacement 15
Replace the fuse 16
Maintenance of particulate trap / filter assembly 17
SPARE PARTS AND TECHNICAL ASSISTANCE 18
Replacement parts 18
Accessories 18
Service center 18
SEITRON S.p.A. a socio unico - ALL RIGHTS RESERVED -
Total or partial reproduction of this document by any means (including photocopying
or storage on any electronic medium) and transmittal of same to third parties in any
manner, even electronically, is strictly prohibited unless explicitly authorised in
writing by SEITRON S.p.A. a socio unico


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1.0 IMPORTANT INFORMATION
1.1 Information about this manual
This manual describes the operation, the features and maintenance of the external Cooler AACE01.
Read this maintenance and operation manual before using the device.
The operator must be familiar with the manual and follow its instructions carefully.
This user and maintenance manual is subject to change as a result of technical improvements - the manufac-
turer assumes no responsibility for any errors in content or printing.
1.2 Safety warnings
WARNING - INJURIES HAZARD
To avoid the risk of fire or electric shock, connect the power cable to an electrical outlet with grounding
and with the appropriate specifications, located near the appliance and easily accessible.
WARNING - INJURIES HAZARD
To avoid the risk of fire or electric shock, use only the power cables supplied with the product or
replacement components authorized by the manufacturer.
WARNING
Do not install the device outdoors. The device is designed for indoor use.

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2.0 SAFETY
2.1 Safety check
Use the product as described in the chapter “Permitted use of the product”.
When using the device, comply with the applicable safety regulations.
Do not use the device if damaged on the case, power supply or cables.
Do not perform measurements on non-insulated voltage components/conductors.
Keep the device away from solvents.
For the maintenance of the device strictly follow the provisions described in this manual in the "Maintenance"
section.
All interventions not specified in this manual can only be performed by Seitron service centers.
If this latest point is not complied with, Seitron declines all responsibility for the normal operation of the device
and the validity of the relevant approvals.
2.2 Permitted use of the product
This chapter describes the areas of application for which the AACE01 is intended to be used.
AACE01 is a portable device which is not suitable for unsupervised continuous operation.
This device is compatible with the portable Seitron analyzer for emission analysis.
2.3 Unauthorised use of the product
The use of the AACE01 external cooler in areas of application other than those mentioned in Chapter 2.1
"Permitted use of the product" is considered to be at the operator’s risk and the manufacturer assumes no
responsibility for the loss, damage or costs that could result.
It is mandatory to read and pay attention to the instructions in this Owner’s Manual.
The AACE01 device must not employed:
in ATEX classified areas.

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3.0 PRODUCT DESCRIPTION
3.1 Operation
The Peltier cell condensation group (Cooler) has the function of cooling the gas sample very quickly to a temper-
ature of 5 º C. The gas condenses the water vapor contained in it and can reach the sensors without significant
changes in its composition.
This system is particularly useful when water-soluble components are to be analyzed (e.g. SO2, NO2, NH3, H2S,
etc.).
Under extreme ambient temperature conditions (+45°C) it is possible that the cooler internal temperature is not
maintained at +5°C but it can tend to shift up to +10°C.
This internal temperature is however sufficient to obtain the drying of the gas; in these conditions it is possible to
lose 10% of the drying efficiency.
For automatic emptying of condensation water, a peristaltic pump is used which is controlled directly by the mi-
croprocessor at alternating on/off intervals to preserve the durability of the neoprene tube, an essential part of the
pump itself.
The duration of the switch on interval is 30 seconds, while the duration of the shutdown interval is 600 seconds
and cannot be changed by the operator.
The tube has an average duration of about 500 hours of continuous operation. To ensure the smooth operation of
the entire system, the rotor of the peristaltic pump (containing the neoprene tube) must be replaced at least every
two years.
3.2 Preliminary operations
Remove the product from the packaging used for shipment and proceed to a first inspection of the device.
Verify the correspondence of the content with what ordered. If you notice tampering or damaging signs, immedi-
ately report the fact to the SEITRON Service Center or its agent, keeping the original packaging.
On the product label there is the serial number of the external cooler.
It is recommended to provide this number for any request for technical assistance, spare parts or
technical information.
Seitron maintains updated at its headquarters an archive with the log of the data of each device.
3.3 Warranty
In the view of a constant development of their products, the manufacturer reserves the right for changing
technical data and features without prior notice.
The consumer is guaranteed against any lack of conformity according to the European Directive 1999/44/EC as
well as to the manufacturer’s document about the warranty policy.
The full text of warranty is available on request from the seller.

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4.0 TECHNICAL FEATURES
4.1 technical features
Power supply: 110-240 Vac or
12-16Vdc 5A
Power absorption: < 50 W
Drying gas method: water is condensed by rapidly cooling
down the gas using a cyclonic system (vortex)
Method of condensate separation: Peltier unit
Set point temperature: +5°C
Temperatura di Isteresi: ±2°C
autom. condensate drain : peristaltic pump 38ml/min
Duration of peristaltic pump cycle: 30s on - 600s off
Cooling down time: ~ 15 .. 20 minutes
Working temperature: -5°C to +45°C
Working flow:up to 2,5 l/min
Volume exchange per hour: 120ml/h
Maximum temp. deviation from set point: +5°C from set point
4.2 Green LED behavior
4.3 Electrical connections
Power plug at 110-240Vac through IEC 320 with fuse-holder socket containing 2 protection fuses size
5x20mm 4A retarded.
Power plug at 12-16Vdc through DC connector 5,5 x 2,1, that allows to power the device in low voltage, also
through a “car battery starter” at 12Vdc.
4.4 Pneumatic connections
Non-condensed gas inlet connector input
Condensed gas output connector
Water drain outlet connector
Slow blinking System cool down phase
Still lit System OK; the Cooler has reached the operating temperature of +5 °C
Fast blinking Error in temperature measurement

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5.0 CONNECTION DIAGRAMS
CONNECT TO THE MAINS VOLTAGE
110-240V~ VIA THE SUPPLIED
CABLE
REMOTE WATER
DRAIN
TO INSTRUMENT
“IN” INPUT
TO INSTRUMENT
“P-” INPUT
TO INSTRUMENT
“T1” INPUT
5.1
CONNECTION DIAGRAM USING THE EXTERNAL COOLER POWERED AT
110-240Vac
GAS SAMPLING
PROBE
PARTICULATE
FILTER

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CONNECT TO A LOW-
VOLTAGE SOURCE SUCH AS A
CAR BATTERY STARTER
REMOTE WATER
DRAIN
TO INSTRUMENT
“IN” INPUT
TO INSTRUMENT
“P-” INPUT
TO INSTRUMENT
“T1” INPUT
5.2
CONNECTION DIAGRAM USING THE EXTERNAL COOLER POWERED WITH LOW
VOLTAGE
12-16Vdc
GAS SAMPLING
PROBE
PARTICULATE
FILTER
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