Sensor SENS MS-K-500-3 Bedienungsanleitung

Research and production

enterprise SENSOR

SENS device

Signaling device



MS-K-500-3



MS-K-500-3S

Operation Manual

Table of contents

1 DESCRIPTION AND OPERATION.......................................................................3

1.1 General Purpose .............................................................................................3

1.2 Technical specifications...................................................................................3

1.3 Completeness..................................................................................................3

1.4 Design and operation.......................................................................................4

1.5 Marking............................................................................................................6

2.1 Safety measures notification............................................................................6

2.2 Operational limitations.....................................................................................6

2.4 Used items.......................................................................................................8

3 MAINTENANCE.....................................................................................................16

4 ROUTINE PRODUCT REPAIR..............................................................................17

5 TRANSPORTATION AND STORAGE...................................................................17

6 UTILIZING..............................................................................................................17

7 ANNEX A ...............................................................................................................18

Present Operation Manual is valid for SENS MS-K-500-3 and MS-K-500-3S devices

(hereinafter signal device) and contains data required for its correct and safe operation.

1 DESCRIPTION AND OPERATION

1.1 General Purpose

1.1.1 Signaling devices are applied as a component of SENS measuring system for

execution of the following functions:

-Display of the measured and controlled parameters values;

-Configuration and calibration of system devices;

-Indication of critical values reaching for the measured parameters;

-signal devices power off;

-Checking of the system devices control and signal functions;

-Sensors diagnostics (with error code display);

-Checking of the other secondary devices state.

1.1.2 Nominal values of the signal device climatic factors for U 3.1** climatic execu-

tion as per GOST 15150-69, but the ambient temperature range is within the range from

minus 10 up to 50C, or S3 as per GOST R 52931-2008.

Nominal values of the signal device climatic factors for U 3.1** climatic execution as

per GOST 15150-69, but the ambient temperature range is within the range from minus 5

up to 50 C, or S3 as per GOST R 52931-2008.

1.2 Technical specifications

1.2.1 Mechanical impact resistance of MS-K-500-3 and MS-K-500-3C signal device

corresponds to V1 as per GOST R 52931.

1.2.2 Water and dust ingress protection degree of the signal device is IP54 accord-

ing to. 1.2.3 Normal functioning of the signal device can be provided if the length of power

and communication line is not exceeding 1500 meters.

1.2.4 Data exchange between signal device and other devices is executed via

SENS protocol.

1.2.5 Signal device powering is executed with DC current with voltage of 5 to 15 V.

Consumed power - not exceeding 0,4 W.

1.2.6 Average service life –10 years.

1.2.7 Overall dimensions, mm:

-MS-K-500-3 - not exceeding 120x115x50 mm;

-MS-K-500-3 - not exceeding 100x115x65 mm;

1.2.8 Signal device weight:

-MS-K-500-3 (not more than 250g.).

-MS-K-500-3S (not more than 210g).

1.3 Completeness

1.3.1 Scope of supply corresponds to the table 1.

Table 1.1

Name

Qty

Note

«SENS» device, MS-K-500-3, MS-K-500-3S

multi-channel signal device

1 pcs

In accordance with the pur-

chase order

«SENS» device, MS-K-500-3, MS-K-500-3S

multi-channel signal device

Configuration data sheet

1 copy

«SENS» device, MS-K-500-3, MS-K-500-3S

1 copy

One copy for a batch of signal

Name

Qty

Note

multi-channel signal device

Operation Manual

devices delivered to one ad-

dress; additional copies are

available on customer's re-

quest.

1.4 Design and operation

1.4.1 General view, overall and installation dimensions of the MS-K-500-3 signal

device are shown at Picture 1.

Housing 1 of MS-K-500-3 signal device has a removable cover 2, one or two cable

fittings 3.

Notes –Models with two cable fittings are designed for through connection of signal

devices and other devices in one line of power and communication without application of

additional switch-boxes.

Transparent inspection window 4 and two control buttons 7 are located on the face

panel. The graphic monochromatic OLED (2,4”) screen is placed behind the protective

glass. Indicator glow color –yellow

Signal device cover has an orifice 12 for protective sealing and installation orifice 9,

covered with exterior panels 5.

The following devices are installed under the signal device cover: Record protection

toggle 10, piezoelectric-ring 6, and terminal clamp 8, designed for external circuits connec-

tion.

1 –housing; 2 –cover; 3 –cable fitting; 4 –looking glass; 5 –exterior panels; 6 –piezoelectric-ring; 7 –control button; 8 –

terminal clamp; 9 –installation orifice; 10 –record protection toggle; 11 –silicone gasket; 12 –protective sealing orifice; 13 –

nut; 14 –screw; 15 –SENS line connection marking.

Picture 1.1

1.4.2 General view, overall and installation dimensions of the MS-K-500-3S signal

device are shown at picture 1.2.

Transparent inspection window 4 and two control buttons 6 are located on the face

panel. The graphic monochromatic OLED (2,4”) screen is placed behind the protective

glass. Indicator glow color –yellow

The piezoelectric-ring 5 is installed inside the housing behind the cover.

АА

ADDRESS

PARAMETER

Signaling device

MS-K-500-3

54 231

Off

А-А

116

113

АА

ADDRESS

PARAMETER

Signaling device

MS-K-500-3

54 231

Off

А-А

116

113

Record protection toggle 10 and terminal clamp 7(designed for external circuits

connection) are placed on the back panel.

The housing of signal device has four latches 3 for fixture for fixation inside the elec-

tric box.

1 –housing; 2 –cover; 3 –latch; 4 –looking glass; 5 –piezoelectric-ring; 6 –control button; 7 –terminal clamp; 8 –sealing

gasket; 9 –sens line connection marking; 10 –record protection toggle.

Picture 1.2

Signal device operation

Signal device executes interrogation and data acquisition via SENS line, as well as

data processing and displaying. The mentioned data is: measured and adjustable parame-

ters, tables, BK statuses. Signal device is a primary device in a SENS line. Signal device

generates sync impulses, thus, executing the data exchange in SENS line.

Signal device has two operation modes:

-operation mode;

-“sleep” mode.

Operating mode –main operation mode of a signal device.

In operation mode signal device continuously processes the status bytes, trans-

ferred by devices to a SENS line. The status byte reflects the certain event occurrence (de-

vice status altering: button pressed, relay switched on, etc.). If the signal device is config-

ured on reaction for certain events occurrence, then if the event occurred (certain status

byte received) the indicator displays the device address, designation and value of the pa-

rameter - the indication is glowing.

In accordance with operator’s actions the signal device in operation mode interro-

gates the devices, connected to a SENS line and displays the parameters set by the opera-

tor. Signal device also provides adjustment of devices and quick-access menu operation.

“Sleep” mode provides reduction of total consumed current in case of using of sev-

eral signaling devices in the line and acceleration of SENS devices interrogation. During

operation with one signal device the other are switched to a “sleep” mode. This mode is

applied if simultaneous operation of several signaling devices is not required. In the “sleep”

mode signal device does not interrogate the devices and does not react on status bytes.

display is off, operation capability is indicated with one flashing dot.

112

Sor

MS-K-500-3S

Signaling Device

seN

PARAMETER

ADDRESS

SET

Manu facturi ng date

S/N

Signaling Device

MS-K-500-3S

HOLD

+L-

112

Sor

MS-K-500-3S

Signaling Device

seN

PARAMETER

ADDRESS

SET

Manu facturi ng date

S/N

Signaling Device

MS-K-500-3S

HOLD

+L-

1.5 Marking

1.5.1 Signaling device has a marking containing:

-product name;

-product designation;

-product serial number;

-date of manufacturing.

2 PROPER USE

2.1 Safety measures notification

2.1.1 As for the human protection against electric current affection MS-K-500-3 and

MS-K-500-3S signal devices are related to class lll as per GOST 12.2.007.0.

2.1.2 Mounting, configuration, operation, maintenance and repair of signaling devic-

es shall be carried out in accordance with requirements of:

-GOST 30852.13-2002 (IEC 60079-14:1996);

-GOST 30852.16-2002 (IEC 60079-17:1996);

-GOST 30852.18-2002 (IEC 60079-19:1996);

-- as well as other acting legal documents regulating the requirements for providing

of fire and explosion safety, safety measures, ecological safety on organization and opera-

tion of electrical plants.

2.1.3 Only a person who studied current operation manual, documents listed in sect.

2.1.2 and has been given appropriate instructions shall be authorized for operation of the

signal device.

2.1.4 Installation and installation of BK shall be only performed with power supply

disconnected.

2.2 Operational limitations

2.2.1 Use of a signaling device with mismatching power supply voltage is not al-

lowed. 2.2.2 List of critical failures of signaling devices is given in table 2.1.

Table 2.1

Failure

Cause

Actions

A device is not op-

erable.

Mismatching power sup-

ply voltage.

Check and bring into accordance.

Power and/or control

circuits opening.

Tighten clamps of the cable wires in

the terminals of the device. Follow

the requirements of cl.2.3

Required functions

are not provided.

Mismatching tech-

nical parameters.

Incorrect device connec-

tion, breakage or closure

of power or control cir-

cuits.

Bring into accordance with diagram

at picture 2.1.

Unknown

Please consult service department of

the Manufacturer

2.2.3 List of possible personnel (user) mistakes causing emergency operation mode

of equipment and actions to prevent specified mistakes are given in table 8.2.

Table 2.2

Mistake description,

personnel actions

Possible consequences

Actions

Incorrect selection of

signaling device installa-

tion place.

Incorrect attachment of

Water and dust ingress pro-

tection degree of class IP54

as per GOST 14254.

Disconnect power supply

and eliminate non-

conformance

Mistake description,

personnel actions

Possible consequences

Actions

Cover

Ingress of water into device

case. Failure of the device

and supported automation

system.

1. In case of early reveal-

ing: disconnect device

power supply, dry out de-

vice cavity until full removal

of moisture, and place a

pack of silica gel dryer into

device cavity.

2 In case of late revealing

(appearance of corrosion,

water on electronic board,

changing of color and struc-

ture of parts material sur-

face) - repair works at Man-

ufacturer.

2.3 Unit preparation for operation

2.3.1 Before starting the operation the user must examine the signal device. It is re-

quired to control:

-absence of device mechanical damages;

-absence of unfastened or loose signal device elements;

-correspondence of product name, product designation, serial number, marking

with ones mentioned in operational documentation;

-Completeness, according to the present Operation Manual;

2.3.2 Before transducer installation it is required to perform its operation check.

For operation check it is required to supply power on a signal device, within 1,5 se-

conds signal device should emit one short sound signal. Then signal device shall be

switched to an operation mode or a “sleep” mode (the flashing dot or a last interrogated

sensor address shall appear on the screen). In case of sound signal missing or wrong indi-

cation on the screen, signal device should be deemed as malfunctioning.

2.3.3 MS-K-500-3 should be fixated to a flat surface using screws screwed in

mounting holes 9 (picture 1.1).

MS-K-500-3S (picture 1.2) signal device should be fastened with latches 3, dimen-

sions of the looking glass - 92x92±0,5 mm.

2.3.4 Before installation it is required to perform the electric part installation.

WARNING! Ingress of liquid into enclosure of signaling device through un-

sealed cable fittings shall be avoided.

Signal device connection diagram is given at picture 2.1. Signal device is connected

to a power and signal line using 3 wires of circuit: "+" (plus of power supply), "L" (line), "-"

(minus –common cable wire). Disconnect supply power before wiring.

МС-К-500-3

к линии питания-связи

системы измерительной

"СЕНС"

Конт.

к линии питания-связи

системы измерительной

"СЕНС"

Конт.

TO SENS LINE

Picture 2.1

Electric connection and sealing of MS-K-500-3 signal device should be executed in

the following order:

-Screw out the nut 13 from the cable fitting 3.

-Open the exterior panels 5.

-Screw out screws 14 (4 pcs.) on the cover fixtures.

-Flip put the housing 2 cover.

-Remove external cable insulation within 20 ... 30 mm of its length, remove wires

insulation within 5 ... 7 mm of their length. 7 mm.

-Put on the nut 13 on the cable.

-Insert cable into the cable fitting 3.

-Connect the barbed wires ends to a terminal clamp 8 in accordance with marking

15. -Tighten nut 13.

WARNING! The cable must not move or turn in rubber packing.

-Flip in (close) the housing 2 cover.

-Screw out screws 14 (4 pcs.) on the cover fixtures.

-Close the exterior panels 5.

-Electric connection and sealing of MS-K-500-3 signal device should be executed

in the following order (see picture 1.2.):

-Remove the insulation from the cable within 5 ... 7 mm of its length.

-Connect the barbed wires ends to a terminal clamp 7 in accordance with marking

9. 2.3.5 After wiring it is required to configure signal device in accordance with a spe-

cific application. It is necessary to check the accordance of settings recorded in configura-

tion data sheet for specific application and, if necessary, adjust the configuration. Configu-

ration is made in accordance with cl. 2.4.2. All changes must be recorded in configuration

data sheet.

2.3.6 Check operational capability after configuration. For this the correct displaying

of all measured and calculated (by all transducers) values should be checked. Then, if nec-

essary, using transducer emulation mode it is required to check the operation of executive

mechanisms.

2.4 Used items

2.4.1 General information

Device usage includes connected units features display and adjustment of signal

and other devices in SENS line. Viewing of parameters

In operation mode the signal device displays the device address, designation, value

and parameter measuring units(see picture 2.2). The information line determining the cer-

tain parameter designation shall be displayed in the operation mode.

Viewing parameters

Liquid level

21. h м

3.4036

Converter address

Units

Parameter value

Information

Parameter designation

Picture 2.2

The list of displayed parameters is determined according to the device type and its

configuration. Designation of all possible parameters is given at picture 2.3.

h–liquid level (m)

h2 –media interface level (m)

t –temperature (°C)

U–liquid volume (m3)

G–product mass (tons)

r–liquid density (tons/m3)

U1 –main product volume (m3)

G–LPG vapor phase mass (тons)

t–vapour phase temperature (°С)

%–filling percentage (%)

G–LPG liquid phase mass (tons)

CH –Concetration, %, vol. fraction

Cn –Concentration, % of LEL

* Pressure measurement units: Pa, kPa, MPa, kgf/cm2, kgf/m2, bar, mbar

dP –differential pressure (*)

P–pressure (*)

Picture 2.3

Scrolling from one parameter to the other is executed by short-pressing of the signal

device right button. Scrolling to next device parameter view is executed by long-pressing or

short-pressing of the right button of signal device (picture 2.4).

Long-press

- inscrease

value

Short-press

- select parameter:

«back», «left»

Long-press

- decrease value

Both buttons

1) go to settings mode

2) back (undo, exit menu, exit settings).

Short-press

- select parameter:

«forward», «right»

Liquid level

21. h m

3.4036

Picture 2.4 –Quick-access menu

Quick-access menu structure depends on a certain device. Structure of quick-

access menu is shown at picture 2.5.

Hold

End

Enter quick-access menu (USEr)

SЕt.u

User settings menu

Exit to operation mode

Viewing parameters

in Hold mode

End

Picture 2.5.

Entering the quick-access menu is executed in the operation mode by long pressing

(more than 1 second) the right button. The USEr menu designation and the first menu item

SEt.u shall appear on the screen.

Exit from the quick-access menu shall be performed if:

-both buttons are pressed simultaneously;

-End menu item is reached;

-None of the buttons were pressed for at least 2 minutes.

Menu usually includes two chapters:

SEt.u menu item contains user settings menu, i.e. Contains sub-items, correspond-

ing to initial data or measured parameters. Menu item SEt.u enables quick data changing

of initial data and parameters during display either in measuring or emulation mode. Dis-

played content of SEt.u menu item depends on transducer type.

Hold –parameters viewing in hold mode. Provides a possibility to hold and view the

last changes for transducer, including those which are not set for displaying in operation

mode for current transducer.

Please follow the Operation Manual for the certain device and cl. 2.4. Of the present

Operation Manual.

2.4.2 Settings of signal device:

2.4.2.1. General information

Signal device adjustment is executed via the adjustment menu (see picture 2.10).

Configuration of transducer is completely carried out by the Manufacturer according to the

purchase order data. The reconfiguration of the signal device during operation may be

needed if the purchase order data was incomplete or mismatching.

Signal device in configuration mode does not affect functionality of other devices in

the line; at the same time, it neither interrogates transducer, nor reacts on reaching of criti-

cal level.

Signal device control is executed with the buttons placed on the signal device front

panel; the certain data shall be displayed on the signal device screen. During operation,

short-press (duration less than 1 second) and long-press of buttons are distinguished.

In operation mode during viewing of parameters, transition from one parameter to

another is performed by short-press of right-button of the signal device, and transition to

viewing of parameters of the next device is performed by short- or long- press of the left

button.Menu scrolling is performed as follows:

Current menu item is shown on the signal device display. Moving to next or previous

menu item is performed by short-press of right or left button respectively. Selection of cur-

rent menu item (enter) is performed by short-press of the right button.

Location field

Menu item

designation

Caption

Main field

Device type or

menu item Device name and its

address in «SENS»line

Information field Main configurable

SEnS

SEtt

PMP-118

Address: 002

Viewing menu

Picture 2.6.

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