SICK Mounting kit 2 Bedienungsanleitung

Mounting kit 2

MOUNTING INSTRUCTIONS

Mounting instructions

Mounting kit 2

2•SICK AG • Industrial Safety Systems• Deutschland • Al rightsreserved 8 011 148/14-04-05

This document is protected by copyright. The SICK AG company retains this right. Reproducing this document in

whole or part is only permissible within the limits of the statutory regulations of copyright law. Modifying or

abridging the document is impermissible without the express written permission of from the SICK AG company.

Mounting instructions

Mounting kit 2

8 011 148/14-04-05•SICK AG • Industrial Safety Systems• Deutschland • All rightsreserved3

Contents

1 Product description .....................................................................................................................4

1.1 Scope of delivery............................................................................................................................4

2 Mounting.........................................................................................................................................5

2.1 Required tools and aids ...............................................................................................................5

2.2 Mounting alternatives....................................................................................................................5

2.3 Mounting on the rear of the press crosshead.....................................................................7

2.3.1 Premounting vertical adjusting arms on the left/right ........................................7

2.3.2 Premounting horizontal adjusting arms on the left/right ...................................8

2.3.3 Mounting horizontal adjusting arms at press crossheads................................8

2.3.4 Mounting vertical adjusting arms in the cross adapter......................................9

2.3.5 Applying latching marks..............................................................................................10

2.3.6 Mounting cables............................................................................................................11

2.4 Mounting on the side of the press crosshead .................................................................13

Chapter 1Mounting instructions

Mounting kit 2

4•SICK AG • Industrial Safety Systems• Deutschland • Al rightsreserved 8 011 148/14-04-05

Product description

1Product description

The retaining device for the V 4000 Press Brake sensor (SICK mounting kit 2) consists of

a vertical adjusting arm, an adapter plate with groove for accommodating the sliding nut

(SICK mounting kit 1) and a horizontal adjusting arm that is mounted to the press

crosshead. The retaining device has a rapid adjustment device for the vertical axis and an

adjustment lever in the direction of the press crosshead.

Latching marks can be applied at the vertical adjusting arm in order to track the

V 4000 Press Brake sensor rapidly in case of frequent tool changes.

1.1 Scope of delivery

The SICK mounting kit 2 is supplied in two packages. One package contains all the

components required to mount the retaining device on one side of the press crosshead.

Before carrying out mounting ensure that all the components are included in the delivery.

(For the scope of delivery see Tab. 1).

Component Quantity

Vertical adjusting arm with premounted adapter plate, clamping rail,

scale and clamping rail grid

Horizontal adjusting arm with premounted clamping rail for cross adapter 1

Cross adapter 1

Cable protection tube 1 m

Enclosed set 1:

Cover (1x)

Washer for M12 (2x)

Screw M12 x 60 (2x)

Shim (1x)

Screw M8 x 20 (2x)

Screw M8 x 15 (1x)

Cable tie clip with cable tie (2x)

Cable tie for cable protection tube (4x)

Enclosed set 2:

Clamping lever (1x)

Spacer ring (1x)

Stop bolt M12 (1x)

Note

Tab. 1: Scope of delivery per

package

Mounting instructions Chapter 2

Mounting kit 2

8 011 148/14-04-05•SICK AG • Industrial Safety Systems• Deutschland • All rightsreserved5

Mounting

2Mounting

2.1 Required tools and aids

$Electric drill and drill bit (metal 6.3 mm)

$Open-end wrenches (sizes 14 and 19)

$Hexagon socket screw keys (sizes 4, 6, 10)

$Side cutting pliers

$Thread cutter (M12 or M8 for mounting without horizontal adjusting arm)

2.2 Mounting alternatives

Depending on the nature of the press there are two mounting alternatives.

Mounting on the rear of the press crosshead

The system is mounted to the rear of the press crosshead by means of two adjusting

arms. If this alternative is used, approx. 0.5 m clearance is required at both sides of the

press.

Note

Fig. 1: Mounting on the rear

of the press crosshead

Chapter 2Mounting instructions

Mounting kit 2

6•SICK AG • Industrial Safety Systems• Deutschland • Al rightsreserved 8 011 148/14-04-05

Mounting

Mounting on the side of the press crosshead

If the press crosshead has sufficient depth, mounting on the side of the press crosshead

with one adjusting arm each is possible. This alternative requires little clearance in the

width.

Fig. 2: Mounting on the side

of the press crosshead

Mounting instructions Chapter 2

Mounting kit 2

8 011 148/14-04-05•SICK AG • Industrial Safety Systems• Deutschland • All rightsreserved7

Mounting

2.3 Mounting on the rear of the press crosshead

2.3.1 Premounting vertical adjusting arms on the left/right

The SICK mounting kit 2 is supplied in two packages. One package contains all the

components required to mount the retaining device onto one side of the press crosshead.

The vertical adjusting arm is premounted for the left-hand mounting side. For mounting on

the right-hand side the adjusting arm has to be modified.

Position the adjusting arm (1) so that the scale (2) faces to the front and the cable outlet

opening (7) faces to the rear.

For the right-hand mounting side remove the adapter plate, turn it by 180 and mount it

so that the groove of the adapter plate shows to the right (5, after modification).

For the right-hand mounting side remove the clamping rail and slide it into the opposite

profile groove and mount it (4, after modification).

Mount the adapter plate to the adjusting arm using the screws M8 x 20 (3).

Tighten the screws hand-tight.

Remove the warning sign (6) at both adapter plates.

Do not tighten the screws until after cabling has been completed.

Notes

Fig. 3: Premounting vertical

adjusting arms

Note

Right

Left

Chapter 2Mounting instructions

Mounting kit 2

8•SICK AG • Industrial Safety Systems• Deutschland • Al rightsreserved 8 011 148/14-04-05

Mounting

2.3.2 Premounting horizontal adjusting arms on the left/right

Remove the screws (6).

Place the cross adapter (4) on the adjusting arm (1) so that the hole for the clamping

lever (5) shows to the left at the left-hand adjusting arm and to the right at the right-hand

adjusting arm.

Mount the cross adapter with spring washers and screws in the sliding nuts (2).

Tighten the screws hand-tight so that the cross adapter can still be moved later.

Put the cover (3) on the adjusting arm.

2.3.3 Mounting horizontal adjusting arms at press crossheads

Drilling holes in press crossheads

According to the dimensional drawing, drill holes (10.2 mm in diameter and at least

25 mm in depth) from behind into the press crosshead (1).

Cut a thread M12, min. 20 mm deep.

Blow out the thread hole clean.

Fig. 4: Premounting horizontal

adjusting arms

Fig. 5: Mounting horizontal

adjusting arms at press

crossheads (rear view of

press crossheads)

Mounting instructions Chapter 2

Mounting kit 2

8 011 148/14-04-05•SICK AG • Industrial Safety Systems• Deutschland • All rightsreserved9

Mounting

Mounting horizontal adjusting arms on the press crosshead on the left/right

Slide the shim (1) sideways into the groove.

Push the screws M12 x 60 (3) with washers for M12 (2) through the shim into the holes.

Mount the adjusting arms from the rear to the press crosshead.

Tighten the screws.

2.3.4 Mounting vertical adjusting arms in the cross adapter

Mounting the vertical adjusting arm on the left

Mount the clamping lever (3) to the cross adapter (1).

Screw the stop bolt (5) with a spacer ring (4) into the upper thread of the cross adapter

and tighten with an open-end wrench size 14.

Pull the stop bolt and slide the vertical adjusting arm from below into the cross adapter.

The groove of the adapter plate (2) points away from the press crosshead.

Fig. 6: Mounting horizontal

adjusting arms on the press

crosshead

Fig. 7: Mounting vertical

adjusting arms in the cross

adapter

Chapter 2Mounting instructions

Mounting kit 2

10•SICK AG • Industrial SafetySystems • Deutschland • Al rightsreserved 8 011 148/14-04-05

Mounting

Tighten the clamping lever.

Screw the screw for the upper back-stop M8 x 15 (6) into the vertical adjusting arm.

Mounting the vertical adjusting arm on the right

Carry out mounting as for the left.

2.3.5 Applying latching marks

Latching marks can be applied at the vertical adjusting arm in order to track the

V 4000 Press Brake sensor rapidly in case of frequent tool changes. One grid hole (1)

exists.

Drill further holes (Ø 6.3 mm) in accordance with the tool lengths that are often used.

Fig. 8: Applying latching

marks (view of right-hand

side)

Note

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