Siemens LMV3 series Betriebsanleitung

Combustion Controls

LMV3...

Linkageless Burner

Management System

www.scccombustion.com

IntentionallyLeftBlank

Section 1 Overview

Section 2 Wiring

Section 3 Parameters

Section 4 Commissioning

Section 5 VSD

Section 6 Troubleshooting

Section 7 Modbus

Section ACS410

Appendix A Application Guide

Section 1 Overview

Section 2 Wiring

Section 3 Parameters

Section 4 Commissioning

Section 5 VSD

Section 6 Troubleshooting

Section 7 Modbus

Section ACS410

Appendix A Application Guide

LMV Series Technical Instructions

Document No. LV3-1000

SCC Inc. Page 1 Section 1

Section 1-1: Overview

The LMV3 Burner Boiler Management System (BMS) is ideally suited for use with steam

boilers, hot water boilers, thermal fluid heaters, and industrial burners. The LMV3 is extremely

flexible, and encompasses the following features:

• Flame safeguard (independent processor)

• Fuel-air ratio control

• Variable Frequency Drive (VFD) control

• Fuel usage monitoring

• Simultaneous operation of up to 2 rotary actuators (up to 3 connected)

• Dual fuel switchover

• Modbus communication

• Remote firing rate from building automation or external controller

• Valve proving valve leak testing

Figure 1-1: The Main Components of an LMV3 System

Technical Instructions LMV Series

Document No. LV3-1000

Section 1 Page 2 SCC Inc.

Section 1- : LMV3 System Builder

The LMV3 Linkageless Burner Management System is comprised of many components in

addition to the LMV3 itself. Use the following pages to choose the components needed for

your specific application. See pages 13 and 15 for an LMV3 system order sheet.

Control Panel Components

Base Unit – Qty (1) Required

Choose one of the following LMV3 options. See page 17 for mounting information.

LMV37.4 0A1

Single fuel burner control with electronic fuel-air

ratio control of up to 2 actuators and a VFD, with

floating bumping capability. Requires an external

PID controller

LMV36.5 0A1

Dual fuel burner control with electronic fuel-air ratio

control of up to 2 actuators (3 connected) and a

VFD, without floating bumping capability. Requires

an external PID controller

Display – Qty (1) Required

Each LMV3 must be equipped with one AZL23.00A9 display. See page 18 for mounting

information and panel cutout dimensions.

AZL 3.00A9 Backlit programming display unit

Display Cable – Qty (1) Required

Each LMV3 must be equipped with a cable to connect the AZL23 display to the LMV3.

TDCCOMBO Pre-made 10 foot cable and adapter for connecting

the AZL23 display to the LMV3

LMV Series Technical Instructions

Document No. LV3-1000

SCC Inc. Page 3 Section 1

Control Panel Components (continued)

Base Plug Set – Qty (1) Required

The terminal plug set for the LMV3 is sold separately. Each LMV3 needs one base plug set.

AGG3.131 Plug set containing all terminals for an LMV3 system.

Does not include terminals for the AGM60

AGG3.13 10-pack of plug set AGG3.131

Dual Fuel Module – Qty (1) Recommended with LMV36 Controllers

The AGM60 dual fuel module is used to switch inputs and outputs between fuels on an LMV36

controller. See page 19 for mounting information.

AGM60.4A9 Dual fuel module for switching inputs and outputs

between fuels (LMV36 only)

Dual Fuel Module Accessories – Required with AGM60

One plug set and one connecting cable are required when using an AGM60 dual fuel module.

AGG3.161 Plug set containing all terminals for an AGM60 dual

fuel module

AGG3.16 10-pack of plug set AGG3.161

AGV61.100 Cable required to connect the AGM60 to the LMV36

controller, 3 foot length

Technical Instructions LMV Series

Document No. LV3-1000

Section 1 Page 4 SCC Inc.

Control Panel Components (continued)

Dual Fuel Module Accessories – Optional

The following accessories are optional when using an AGM60 dual fuel module.

AGG4. 00 Mounting bracket to mount the AGM60 directly on

top of the LMV36 controller for a smaller footprint

Touchscreens – Optional

Touchscreen kits are available to provide a human machine interface for the LMV3. Kits come

with a touchscreen and a plate kit with all necessary inputs and outputs. Standard

communication is via Modbus TCP IP. Other communication types are available. For more

technical information about touchscreens, refer to Document No. TS-1000.

TS… Touchscreen kits with 6” or 10” touchscreen, power

supply, interconnect terminals, and optional PLC

Modbus Interface Module – Optional

A separate interface module is required for Modbus communication with the LMV3. The cable

that connects the interface module to the LMV3 is provided with the module.

OCI41 .10 Modbus interface module for the LMV3

Control Panel Spare Parts – Optional

The LMV3 has one replaceable main power fuse. Each LMV3 comes with a spare fuse.

Additional spare fuses are available if necessary.

FUSE6.3A-SLOW 5 pack of LMV3 primary fuses - 6.3A, 250V,

5x20mm, slow blow, for 120 VAC power

LMV Series Technical Instructions

Document No. LV3-1000

SCC Inc. Page 5 Section 1

Control Panel Components (continued)

Replacement green connectors are available if necessary. 5-pin connectors are for terminals

X64 and X74. 6-pin connectors are for actuator terminals X53 and X54.

1840395(5) 5 pack of spare 5-pin green connectors

1840405(3) 3 pack of spare 6-pin green connectors

Replacement plugs and cables are available for the OCI412.10 Modbus interface module.

PLUG41 .10 Replacement plugs for terminals X10 and X20 on the

OCI412.10 Modbus interface module

CABLE41 .10 Replacement cable for connecting the OCI412.10

Modbus interface module to the LMV3

A step up transformer is available to increase the voltage to a flame rod in order to boost the

flame signal.

A5Q 000 669 Step up transformer for flame rod

Technical Instructions LMV Series

Document No. LV3-1000

Section 1 Page 6 SCC Inc.

Air Damper Assembly

Actuator – Qty (1) Required

Choose one of the following actuators for the air damper. For more information, refer to

Document No. N7813.

SQM33.550A9 27 in-lb torque, 10mm “D” shaft, 5-80 seconds

SQM33.750A9 90 in-lb torque, 10mm “D” shaft, 17-80 seconds

SQM33.550A9-N4 Same as SQM33.550A9 but with a NEMA 4 seal

SQM33.750A9-N4 Same as SQM33.750A9 but with a NEMA 4 seal

Coupling – Qty (1) Required (Provided With Some Mounting Brackets – See Below)

Zero-lash, flexible couplings are available for SQM33… actuators. For more information, refer

to Document No. CPBK-1000.

CCM10DCA… Flexible couplings for SQM33… actuators

Mounting Bracket Kits - Optional

Modular bracket kits are available to assist in mounting an SQM33… actuator to a variety of

valves or air dampers. A coupling is necessary when using a modular bracket kit. For more

information, refer to Document No. CPBK-2000.

BR-AS… Modular bracket kits for mounting SQM33…

actuators to a variety of valves or dampers

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