Siemens MICROMASTER 420 Bedienungsanleitung

MICROMASTER

User Documentation

Operatin

Instructions Issue A2

MICROMASTER 420

Operating Instructions

User Documentation

alid for Release

Inverter Type Control Version

MICROMASTER 420 October 2000

Issue: A2

Overview 1

Installation 2

Commissioning 3

Using the

MICROMASTER 420

System Parameters 5

Troubleshooting 6

MICROMASTER 420

Specifications

Supplementary

Information

Appendices A

Index

4MICROMASTER 420 Operating Instructions

6SE6400-5AA00-0BP0

Further information is available on the Internet under:

http://www.siemens.de/micromaster

Approved Siemens Quality for Software and Training

is to DIN ISO 9001, Reg. No. 2160-01

The reproduction, transmission or use of this document, or its

contents is not permitted unless authorized in writing.

Offenders will be liable for damages. All rights including rights

created by patent grant or registration of a utility model or

design are reserved.

MICROMASTER® is a registered trademark of Siemens.

Other functions not described in this document may be

available. However, this fact shall not constitute an obligation

to supply such functions with a new control, or when

servicing.

We have checked that the contents of this document

correspond to the hardware and software described. There

may be discrepancies nevertheless, and no guarantee can be

given that they are completely identical. The information

contained in this document is reviewed regularly and any

necessary changes will be included in the next edition. We

welcome suggestions for improvement.

Siemens handbooks are printed on chlorine-free paper that

has been produced from managed sustainable forests. No

solvents have been used in the printing or binding process.

Document subject to change without prior notice.

Order Number. 6SE6400-5AA00-0BP0

Printed in the United Kin

dom

Siemens-Aktiengesellschaft.

FOREWORD International English

MICROMASTER 420 Operating Instructions 5

6SE6400-5AA00-0BP0

Foreword

User Documentation

!Warning

Before installing and commissioning, you must read the safety instructions and

warnings carefully and all the warning labels attached to the equipment. Make

sure that the warning labels are kept in a legible condition and replace missing or

damaged labels.

MICROMASTER documentation is structured within three distinct levels:

♦Getting Started Guide

The Getting Started Guide is designed to give you quick access to all the basic

information required to install and set up your MICROMASTER 420 for operation.

♦Operating Instructions

The Operating Instructions provide detailed information for installation and operation

of your MICROMASTER 420. The Operating Instructions also provide detailed

descriptions of the parameters available for customizing the functions of the

MICROMASTER 420.

♦Reference Manual

The Reference Manual contains in-depth information on all technical issues relating

to the MICROMASTER 420 Inverter.

For more detailed information on MICROMASTER 420 publications and for information

about other publications in the MICROMASTER range please contact your local Siemens

office or refer to our Web Site: http://www.siemens.de/micromaster.

International English FOREWORD

6MICROMASTER 420 Operating Instructions

6SE6400-5AA00-0BP0

Definitions and Warnings

!Danger

For the purpose of this documentation and the product warning labels, "Danger"

indicates that death, severe personal injury or substantial damage to property will

result if proper precautions are not taken.

!Warning

For the purpose of this documentation and the product warning labels, "Warning"

indicates that death, severe personal injury or substantial damage to property can

result if proper precautions are not taken.

!Caution

For the purpose of this documentation and the product warning labels, "Caution"

indicates that minor personal injury or material damage can result if proper

precautions are not taken.

Note

For the purpose of this documentation, "Note" indicates important information

relating to the product or highlights part of the documentation for special

attention.

Qualified personnel

For the purpose of this Instruction Manual and product labels, a "Qualified

person" is someone who is familiar with the installation, mounting, start-up and

operation of the equipment and the hazards involved.

He or she must have the following qualifications:

1. Trained and authorized to energize, de-energize, clear, ground and tag

circuits and equipment in accordance with established safety procedures.

2. Trained in the proper care and use of protective equipment in accordance

with established safety procedures.

3. Trained in rendering first aid.

Use for intended purpose only

The equipment may be used only for the application stated in the manual and only in

conjunction with devices and components recommended and authorized by Siemens.

Contact address

Should any questions or problems arise while reading this manual, please contact the

Siemens office concerned using the form provided at the back this manual.

FOREWORD International English

MICROMASTER 420 Operating Instructions 7

6SE6400-5AA00-0BP0

Safety Instructions

The following Warnings, Cautions and Notes are provided for your safety and as a means

of preventing damage to the product or components in the machines connected. This

section lists Warnings, Cautions and Notes, which apply generally when handling

MICROMASTER 420 Inverters, classified as General, Transport & Storage,

Commissioning, Operation, Repair and Dismantling & Disposal.

Specific Warnings, Cautions and Notes that apply to particular activities are listed at

the beginning of the relevant chapters and are repeated or supplemented at critical points

throughout these chapters.

Please read the information carefully, since it is provided for your personal safety

and will also help prolong the service life of your MICROMASTER 420 Inverter and

the equipment you connect to it.

General

!Warnings

♦This equipment contains dangerous voltages and controls potentially

dangerous rotating mechanical parts. Non-compliance with Warnings or

failure to follow the instructions contained in this manual can result in loss of

life, severe personal injury or serious damage to property.

♦Only suitable qualified personnel should work on this equipment, and only

after becoming familiar with all safety notices, installation, operation and

maintenance procedures contained in this manual. The successful and safe

operation of this equipment is dependent upon its proper handling,

installation, operation and maintenance.

♦Risk of electric shock. The DC link capacitors remain charged for five minutes

after power has been removed. It is not permissible to open the

equipment until 5 minutes after the power has been removed.

♦HP ratings are based on the Siemens 1LA motors and are given for

guidance only, they do not necessarily comply with UL or NEMA HP

ratings.

!Caution

♦Children and the general public must be prevented from accessing or

approaching the equipment!

♦This equipment may only be used for the purpose specified by the

manufacturer. Unauthorized modifications and the use of spare parts and

accessories that are not sold or recommended by the manufacturer of the

equipment can cause fires, electric shocks and injuries.

Notes

♦Keep these operating instructions within easy reach of the equipment and

make them available to all users

♦Whenever measuring or testing has to be performed on live equipment, the

regulations of Safety Code VBG 4.0 must be observed, in particular § 8

“Permissible Deviations when Working on Live Parts”. Suitable electronic

tools should be used.

♦Before installing and commissioning, please read these safety instructions

and warnings carefully and all the warning labels attached to the equipment.

Make sure that the warning labels are kept in a legible condition and replace

missing or damaged labels

International English FOREWORD

8MICROMASTER 420 Operating Instructions

6SE6400-5AA00-0BP0

Transport & Storage

!Warnings

♦Correct transport, storage, erection and mounting, as well as careful

operation and maintenance are essential for proper and safe operation of the

equipment.

!Caution

♦Protect the inverter against physical shocks and vibration during transport

and storage. Also be sure to protect it against water (rainfall) and excessive

temperatures (see table on page 101).

Commissioning

!Warnings

♦Work on the device/system by unqualified personnel or failure to comply

with warnings can result in severe personal injury or serious damage to

material. Only suitably qualified personnel trained in the setup, installation,

commissioning and operation of the product should carry out work on the

device/system.

♦Only permanently-wired input power connections are allowed. This

equipment must be grounded (IEC 536 Class 1, NEC and other applicable

standards).

♦If a Residual Current-operated protective Device (RCD) is to be used, it must

be an RCD type B.

♦Machines with a three phase power supply, fitted with EMC filters, must not

be connected to a supply via an ELCB (Earth Leakage Circuit-Breaker - see

DIN VDE 0160, section 5.5.2 and EN50178 section 5.2.11.1).

♦The following terminals can carry dangerous voltages even if the inverter is

inoperative:

- the power supply terminals L/L1, N/L2, L3.

- the motor terminals U, V, W, DC+, DC-

♦This equipment must not be used as an ‘emergency stop mechanism’ (see

EN 60204, 9.2.5.4)

!Caution

The connection of power, motor and control cables to the inverter must be carried

out as shown in Figure 2-4 on page 25, to prevent inductive and capacitive

interference from affecting the correct functioning of the inverter.

FOREWORD International English

MICROMASTER 420 Operating Instructions 9

6SE6400-5AA00-0BP0

Operation

!Warnings

♦MICROMASTERS operate at high voltages.

♦When operating electrical devices, it is impossible to avoid applying

hazardous voltages to certain parts of the equipment.

♦Emergency Stop facilities according to EN 60204 IEC 204 (VDE 0113) must

remain operative in all operating modes of the control equipment. Any

disengagement of the Emergency Stop facility must not lead to uncontrolled

or undefined restart.

♦Wherever faults occurring in the control equipment can lead to substantial

material damage or even grievous bodily injury (i.e. potentially dangerous

faults), additional external precautions must be taken or facilities provided to

ensure or enforce safe operation, even when a fault occurs (e.g. independent

limit switches, mechanical interlocks, etc.).

♦Certain parameter settings may cause the inverter to restart automatically

after an input power failure.

♦This equipment is capable of providing internal motor overload protection in

accordance with UL508C section 42. Refer to P0610 (level 3) and P0335, I2T

is ON by default. Motor overload protection can also be provided using an

external PTC via a digital input.

♦This equipment is suitable for use in a circuit capable of delivering not more

than 10,000 symmetrical amperes (rms), for a maximum voltage of 230/460V

when protected by a time delay fuse (see Table on page 102).

♦This equipment must not be used as an ‘emergency stop mechanism’ (see

EN 60204, 9.2.5.4)

Repair

!Warnings

♦Repairs on equipment may only be carried out by Siemens Service, by

repair centers authorized by Siemens or by qualified personnel who are

thoroughly acquainted with all the warnings and operating procedures

contained in this manual.

♦Any defective parts or components must be replaced using parts contained in

the relevant spare parts list.

♦Disconnect the power supply before opening the equipment for access

Dismantling & Disposal

Notes

♦The inverter’s packaging is re-usable. Retain the packaging for future use or

return it to the manufacturer.

♦Easy-to-release screw and snap connectors allow you to break the unit down

into its component parts. You can then re-cycle these component parts,

dispose of them in accordance with local requirements or return them to

the manufacturer.

International English FOREWORD

10 MICROMASTER 420 Operating Instructions

6SE6400-5AA00-0BP0

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