Siemens SITRANS LR560 Gebrauchsanweisung

Radar Transmitters

Quick Start Manual 09/2011

SITRANS LR560 (PROFI US PA)

SITRANS

IQ300IX.fm Page 5 Tuesday, October 2, 2001 1:43 PM

7ML19985XQ81 SITRANS LR560 (PROFIBUS PA) – QUICK START MANUAL Page EN-1

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SITRANS LR560 (PROFIBUS PA) Quick Start

Manual

This manual outlines the essential features and functions of the SITRANS LR560 (PROFIBUS PA).

We strongly advise you to acquire the detailed version of the manual so you can use your device

to its fullest potential. The complete manual can be downloaded from the SITRANS LR560

product page of our web site at: www.siemens.com/LR560. The printed manual is available from

your local Siemens Milltronics representative.

Questions about the contents of this manual can be directed to:

Siemens AG

Siemens Milltronics Process Instruments

1954 Technology Drive, P.O. Box 4225

Peterborough, Ontario, Canada, K9J 7B1

Email: [email protected]om

MILLTRONICS is a registered trademark of Siemens Milltronics Process Instruments.

Technical Support

Support is available 24 hours a day.

To find your local Siemens Automation Office address, phone number, and fax number, go to:

www.siemens.com/automation/partner:

• Click on the tab Contact, select Service, then click Service again to find your

product group (+Automation Technology > +Sensor Systems >+Process

Instrumentation > +Level Measurement > +Continuous). Select Radar.

• Select the country followed by the City/Region.

• Select Technical Support under Service.

For on-line technical support go to: www.siemens.com/automation/support-request

• Enter the device name (SITRANS LR560) or order number, then click on Search, and

select the appropriate product type. Click on Next.

• Enter a keyword describing your issue. Then either browse the relevant documentation,

or click on Next to email a description of your issue to Siemens Technical Support staff.

Siemens IA/DT Technical Support Center: phone +49 (0)911 895 7222

We encourage users to purchase autho-

rized bound manuals, or to view elec-

tronic versions as designed and

authored by Siemens Milltronics Process

Instruments. Siemens Milltronics Pro-

cess Instruments will not be responsible

for the contents of partial or whole

reproductions of either bound or elec-

tronic versions.

While we have verified the contents of this manual

for agreement with the instrumentation described,

variations remain possible. Thus we cannot guar-

antee full agreement. The contents of this manual

are regularly reviewed and corrections are

included in subsequent editions. We welcome all

suggestions for improvement.

Technical data subject to change.

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Safety Guidelines

Warning notices must be observed to ensure personal safety as well as that of others, and to

protect the product and the connected equipment. These warning notices are accompanied by

a clarification of the level of caution to be observed.

FCC Conformity

US Installations only: Federal Communications Commission (FCC) rules

Industry Canada

a) Operation is subject to the following two conditions: (1) this device may not cause

interference, and (2) this device must accept any interference, including interference that

may cause undesired operation of the device.

b) This device shall be installed and operated in a completely enclosed container to prevent

RF emission which otherwise can interfere with aeronautical navigation. Installation shall

be done by trained installers, in strict compliance with the manufacturer’s instructions.

c) The use of this device is on a “no-interference, no-protection” basis. That is, the user

shall accept operations of high-powered radar in the same frequency band which may

interfere with or damage this device. On the other hand, level probing devices found to

interfere with primary licensing operations will be required to be removed at the user’s

expense.

WARNING symbol relates to a caution symbol on the product, and means that

failure to observe the necessary precautions can result in death, serious injury,

and/or considerable material damage.

WARNING symbol, used when there is no corresponding caution symbol on the

product, means that failure to observe the necessary precautions can result in

death, serious injury, and/or considerable material damage.

Note: means important information about the product or that part of the operating manual.

WARNING: Changes or modifications not expressly approved by Siemens

Milltronics could void the user’s authority to operate the equipment.

Notes:

• This equipment has been tested and found to comply with the limits for a Class A digital

device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reason-

able protection against harmful interference when the equipment is operated in a com-

mercial environment.

• This equipment generates, uses, and can radiate radio frequency energy and, if not

installed and used in accordance with the instruction manual, may cause harmful inter-

ference to radio communications. Operation of this equipment in a residential area is

likely to cause harmful interference to radio communications, in which case the user will

be required to correct the interference at his own expense.

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d) This level probing device is only permitted for installation inside enclosed containers. The

installer/user of this device shall ensure that it is at least 10 km from the Penticton radio

astronomy station (British Columbia latitude: 49° 19' 12" N, longitude: 119° 37'12" W). For

devices not meeting this 10 km separation (e.g. the Okanagan Valley, British Columbia)

the installer/ user must coordinate with and obtain the written concurrence of the

Director of the Penticton radio astronomy station before the equipment can be installed

or operated. The Penticton contact is Tel: 250-493-2277/ fax: 250-493-7767. (In case of

difficulty, the Manager, Radio Equipment Standards, Industry Canada, may also be

contacted.)

R&TTE Compliance (Europe)

Hereby, Siemens Milltronics Process Instruments, declares that the SITRANS LR560

is in compliance with the essential requirements and other relevant provisions of

Directive 1999/5/EC.

The LR560 complies with EN 302 372 for use in closed storage vessels, when installed

according to the installation requirements of EN 302 372, and may be used in all EU countries.

The LR560 complies with Draft ETSI EN 302 729 for use outside of closed tanks in most EU

countries. (For a list of exceptions, see the LR560 Declaration to EN 302 729, which can be

accessed online at www.siemens.com/LR560.) For open air installations, the following

conditions must be observed:

Installation and maintenance is performed by suitably qualified and trained personnel.

The LR560 shall be installed only in a permanent fixed position pointing downwards. Its

location shall comply with the following two restrictions:

1) It shall be installed with a minimum separation distance of 4 km from Radio

Astronomy sites listed below unless special authorization has been provided by the

responsible national regulatory authority.

2) If it is installed at a location between 4 and 40 km from any Radio Astronomy site

listed below, the LR560 shall be installed at a height not exceeding 15m from the

ground.

The LR560 Declaration of Conformity may be accessed online at www.siemens.com/LR560.

Country Name of Station Geographic Latitude Geographic Longitude

France Plateau de Bure 44°38’01” N 05°54’26” E

Bordeaux 44°84’00” N 0°52’00” W

Germany Effelsberg 50°31’32” N 06°53’00” E

Italy Sardinia 39°29’50” N 09°14’40” E

Spain Yebes 40°31’27” N 03°05’22” W

Pico Veleta 37°03’58.3” N 03°23’33.7” W

Sweden Onsala 57°23’45” N 11°55’35” E

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SITRANS LR560

SITRANS LR560 is a 2-wire 78 GHz FMCW radar level transmitter for continuous monitoring of

solids in vessels to a range of 100 m (329 ft). The plug and play performance is ideal for all solids

applications, including those with extreme dust and high temperatures to +200 °C (+392 °F).

The device consists of an electronic circuit coupled to a lens antenna and flange for quick and

easy positioning.

SITRANS LR560 supports PROFIBUS PA communication protocol, and SIMATIC PDM software.

Signals are processed using Process Intelligence.

Specifications

For a complete listing, see the SITRANS LR560 (PROFIBUS PA) Instruction Manual. For

Approvals information see

Approvals

on page 5.

Ambient/Operating Temperature

Power

• Bus powered 9 to 32 V DC, per IEC 61158-2 (PROFIBUS PA)

• Current consumed 13.5 mA

WARNING: SITRANS LR560 is to be used only in the manner outlined in this manual,

otherwise protection provided by the equipment may be impaired.

Note: This product is intended for use in industrial areas. Operation of this equipment in a

residential area may cause interference to several frequency based communications.

Notes:

• The reference drawing listed on the device label can be downloaded from the Siemens

website at: www.siemens.com/LR560 under Support.

• Maximum and minimum temperatures are dependent on the process connection, antenna

and O-ring materials. Use of the Easy Aimer limits maximum temperature.

•See

Temperature De-Rating Curve

on page 15, for more details.

process temperature at process connection:

–40 oC to +100 oC (–40 oF to +212 oF) or

–40 oC to +200 oC (–40 oF to +392 oF) depending on the version

ambient temperature

(surrounding enclosure)

–40 °C to 80 °C (–40 °F to 176 °F) device label

pressure/

temperature

information

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Approvals

•General CSA

US/C, FM, CE, C-TICK

• Radio R&TTE (Europe), FCC, Industry Canada

• Hazardous

Non-sparking/

Energy Limited 1) (Europe) ATEX II 3G Ex nA/nL IIC T4 Gc

Dust Ignition Proof 1) (Europe/International) ATEX II 1D, 1/2D, 2D

IECEx SIR 09.0149X

Ex ta IIIC T139 oC Da

Dust Ignition Proof 2) (US/Canada) FM/CSA

Class II, Div. 1, Groups E, F, G

Class III T4

Non-incendive2) (US/Canada) FM/CSA Class I, Div. 2,

Groups A, B, C, D, T4

Pressure Application

Pressure Equipment Directive, PED, 97/23/EC

SITRANS LR560 Radar Level Measurement instrument falls below the limits of Article 3,

sections 1&2 of the Pressure Equipment directive (PED, 97/23/EC), as a category I pressure

accessory. However, in accordance with PED, 97/23/EC, Article 3, section 3, this equipment has

been designated and manufactured in accordance with Sound Engineering Practice (SEP) (see

EU Commission Guideline 1/5).

Notes:

• The device label lists the approvals that apply to your device.

• Use appropriate conduit seals to maintain IP or NEMA rating.

1) See also

Non-Sparking/Energy Limited wiring (Europe) and Dust Ignition Proof wiring (Europe/Inter-

national)

on page 16.

2) See also

Non-incendive and Dust Ignition Proof wiring (US/Canada)

on page 17.

WARNINGS:

• Do not attempt to loosen, remove, or disassemble process connection or instru-

ment housing while vessel contents are under pressure.

• Improper installation may result in loss of process pressure.

Note: Pertains to pressure-rated version only.

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Installation

Nozzle location

Beam angle

• Beam angle is the width of the cone

where the energy density is half of the

peak energy density.

• The peak energy density is directly in front

of and in line with the antenna.

• There is a signal transmitted outside the

beam angle, therefore false targets may

be detected.

Emission cone

• Keep emission cone free of interference

from ladders, pipes, I-beams or filling

streams.

• Avoid central locations on tall, narrow ves-

sels.

Environment

• Provide easy access for viewing the dis-

play and programming via the hand pro-

grammer.

• Provide an environment suitable to the

housing rating and materials of construction.

WARNINGS:

• Installation shall be performed only by qualified personnel and in accor-

dance with local governing regulations.

• Never attempt to loosen, remove, or disassemble process connection or

instrument housing while vessel contents are under pressure.

• The user is responsible for the selection of bolting and gasket materials

which will fall within the limits of the flange and its intended use and which

are suitable for the service conditions.

• Improper installation may result in loss of process pressure.

Note: SITRANS LR560 units are pressure tested, meeting or exceeding the requirements of

the ASME Boiler and Pressure Vessel Code and the European Pressure Equipment Directive.

emission

cone

min. 1 m (39")

4°

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Sunshield

The LR560 display can be protected by an

optional sunshield if the instrument will be

mounted in direct sunlight

Aimer Adjustment

3" flange 4 and 6" flange

1) For 4" and 6" Aimer: loosen the set screws in the locking ring.

Holding the electronics enclosure firmly, loosen the Aimer locking ring using the supplied

C spanner, until the LR560 drops down slightly. The enclosure can then be turned freely.

2) Direct SITRANS LR560 so the antenna is pointed at an angle perpendicular to the

material surface, if possible.

3) When the desired position is reached, re-tighten the locking ring using the C spanner, and

tighten set screws.

4) For the 3" Aimer flange, tapered split washers with pressure rated versions are provided

to keep nuts and bolts perpendicular to the flange surface.

Aimer

Aiming is not

required for signal

optimization with

78 GHz frequency.

Aiming will assist

in measuring

material in the

cone.

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Air Purge System

The purge airflow is designed to create a strong vortex of air that rapidly cleans the face of the

lens. See the full manual for details.

Wiring

Power

Connecting SITRANS LR560

1) Loosen locking screw.

2) Remove LR560 lid.

3) Remove optional display by gently turning the

display a quarter turn counter-clockwise until it is

free.

4) Strip the cable jacket for approximately 70 mm

(2.75") from the end of the cable, and thread the

wires through the gland 1).

5) Connect the wires to the terminals as shown.

SITRANS LR560 (PROFIBUS PA) is not polarity

sensitive.

6) Ground the instrument according to local

regulations.

7) Tighten the gland to form a good seal.

8) Replace optional display.

9) After programming and device configuration,

replace device lid and secure locking screw.

WARNINGS:

The DC input terminals shall be supplied from a source providing electrical

isolation between the input and output, in order to meet the applicable safety

requirements of IEC 61010-1.

All field wiring must have insulation suitable for rated voltages.

WARNINGS:

• Check the device label to verify the approval rating.

• Use appropriate conduit seals to maintain IP or NEMA rating.

• Read

Instructions Specific to Hazardous Area Installations

on page 17.

Note: For detailed wiring instructions refer to the full Instruction Manual.

1) If cable is routed through conduit, use only approved suitable-size hubs for waterproof applications.

3) ¼ turn

cable gland

(or NPT cable

entry)

cable

shield

instrument

shield

connection

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