Silca Speed Bedienungsanleitung

Operating Manual

Original Instructions

D441955XA

vers. 1.0

This manual has been drawn up by SILCA S.p.A.

microlm or other) without the written permission of SILCA S.p.A.

Edition: march 2013

Printed in India

by MINDA SILCA Engineering Ltd.

Plot no.37, Toy City, GREATER NOIDA (U.P.) - 201308

The Manufacturer declines any responsibility for possible inaccuracies in this document due to printing or transcription errors.

The Manufacturer reserves the right to alter the information without prior notice, except when they affect safety. This document or any of its parts

cannot be copied, altered or reproduced without written authorization from the Manufacturer. Keep the manual and look after it for the entire life

cycle of the machine.

The information has been drawn up by the manufacturer in his own language (Italian) to provide users with the necessary indications to use the

key-cutting machine independently, economically and safely.

IMPORTANT NOTE: in compliance with current regulations relating to industrial property, we hereby state that the

trade-marks or trade names mentioned in our documentation are the exclusive property of authorized

manufacturers of locks and users.

Said trade-marks or trade names are nominated only for the purposes of information so that any lock for which our

keys are made can be rapidly identied.

INDICE

USE OF THE MANUAL....................................................................................................................... 1

GENERAL WARNINGS....................................................................................................................... 3

1 MACHINE DESCRIPTION....................................................................................................................4

1.1 Main working parts......................................................................................................................6

1.2 Technical Data ............................................................................................................................7

1.3 Electric circuit..............................................................................................................................7

1.4 Accessories provided..................................................................................................................8

2TRANSPORT........................................................................................................................................9

2.1 Packing .......................................................................................................................................9

2.2 Unpacking ...................................................................................................................................9

2.3 Handling the machine .................................................................................................................9

3MACHINE INSTALLATION AND PREPARATION ..............................................................................10

3.1 Checking for damage................................................................................................................10

3.2 Environmental conditions..........................................................................................................10

3.3 Positioning ...............................................................................................................................10

3.4 Description of work station .......................................................................................................10

3.5 Separate parts ..........................................................................................................................11

3.6 Connection to the mains ...........................................................................................................11

4MACHINE REGULATION AND UTILIZATION ....................................................................................12

4.1 Checking and calibration...........................................................................................................12

4.2 Calibration.................................................................................................................................12

5CUTTING OPERATIONS ..................................................................................................................15

5.1 Key cutting ................................................................................................................................15

5.1.1 Clamp rotation .....................................................................................................................16

5.1.2 Securing the keys in the clamps ...........................................................................................16

5.1.3 Key cutting ............................................................................................................................17

5.2 Using the accessories...............................................................................................................17

6MAINTENANCE..................................................................................................................................19

6.1 Replacing the brush..................................................................................................................19

6.2 Replacing the cutting tool .........................................................................................................20

6.3 Replacing the tracer point.........................................................................................................21

6.4 Depth regulation (clamp protection)..........................................................................................21

6.5 Replacing the fuses ..................................................................................................................22

6.6 Access to the lower compartment.............................................................................................22

6.7 Replacing the main switch ........................................................................................................23

6.8 Replacing the motor..................................................................................................................23

6.9 Replacing and/or adjusting tension on the belt.........................................................................25

6.10 Replacing the motor on switch..................................................................................................25

6.11 Replacing the condenser ..........................................................................................................26

7DISPOSING OF MACHINE ................................................................................................................27

7.1 How to request service .............................................................................................................28

USE OF THE MANUAL

This manual has been drawn up by the Manufacturer and is an integral part of the machine literature. The manual

gives information it is obligatory for the operator to know and which makes it possible to use the machine safely.

User’s Manual

This user’s manual is provided because it is essential for proper use and maintenance of the machine. The manual

must be kept carefully throughout the life of the machine, including the decommissioning stage. Keep in a dry

place close to the machine where it is always to hand for the operator.

ATTENTION: IT IS OBLIGATORY to read the manual carefully before using the machine.

Readers’ characteristics

This manual must be read and its contents acquired by those who will use it.

Manufacturer’s ID

SPEED has an ID plate located on the back of the machine, showing the serial number.

Fig.1

(*) see chap.7 DISPOSING OF MACHINE.

How to apply for after-sales service

Silca provides purchasers of SPEED with After-Sales Service. For the total safety of the operator and machine,

any operation not described in the manual must be carried out by the manufacturer or in the special Service

Centres recommended by Silca.

At the end of the manual there is a list of manufacturers’ and authorized Service Centre addresses.

The warranty card attached to the machine covers free repairs or replacement of faulty parts for 24 months from

the date of purchase*.

All operations must be agreed by the user with Silca or the Service Centre.

* Damage caused by negligence or wrong use of the machine by the user will null the warranty.

Operating manual SPEED

TERMINOLOGY

For those inexperienced in the subject of keys and key cutting, below is an illustration of the most frequently used

terms:

Standard only on

120V version

Fig.2

1) Head

2) Neck

3) Stop

4) Blade

5) Tip

6) Back

7) Cuts

8) Stem

GRAPHICS IN THE USER’S MANUAL

Pay attention Obligation to read the manual

GRAPHICS ON THE SPEED MACHINE

Obligatory use of safety goggles Read instructions

before use

WARNING!

cutting tool in motion

WARNING!

presence of electric power Earth connection Cutter rotation direction

Operating manual SPEED

GENERAL WARNINGS

SPEED is designed to the principles of European Standards (CE). Right from the design stage solutions have been

adopted to eliminate hazards for the operator in all the stages of use: handling, regulation, use and maintenance.

The materials used in manufacture and the components employed in using SPEED are not dangerous and ensure

that the machine complies to current standards.

Silca S.p.A. has also experimented and applied numerous technical solutions that allow the key-cutting machine

to optimize the quality of the cut keys.

To guarantee maintaining these results over time, please follow the instructions below:

• Observe the procedures described in this manual;

• Always use Original Silca Tools as they are designed to make the best of SPEED and provide quality

key-cutting;

• Use Silca key blanks, made with top quality materials;

• Have the key-cutting machine checked periodically by an authorized Silca After-Sales Service Centre

(list at the end of this manual);

• Always use Silca Original Spare Parts. Beware of imitations!

NORMAL USE

SPEED is a key-cutting machine and must be installed and used according to the rules and specifcations

established by the manufacturer.

Any other use different from that indicated in this manual will cause the forfeiture of all customers’ rights to make

claims on Silca S.p.A. and may be an unknown source of hazard for the operator or third parties.

ATTENTION: negligent use or failure by the operator to observe the instructions in this

manual are not covered by the warranty and the manufacturer declines any responsibility in

such cases.

SAFETY

The key-cutting machine is built entirely to standards. The operations for which it has been designed are

easily carried out at no risk to the operator.

The adoption of general safety precautions (wearing protective goggles) and observation of the instructions

provided by the manufacturer in this manual eliminate all human error, unless deliberate.

The key-cutting machine is designed with features which make it completely safe in all its parts.

• Cutter motor protection

ATTENTION: the cutter motor is protected from overheating by a device (inside the motor)

that stops it whenit reaches a dangerous temperature.

This condition can occur when the machine motor is left on continuously, with high ambient temperatures or in

severe working conditions. If the cutter motor overheats it cuts outautomatically. In such cases proceed as follows:

a) turn off the master switch (H).

b) let the motor cool for at least 2 hours then use the machine normally.

RESIDUAL RISKS

There are no further risks arising from the use of the machine.

SAFETY REGULATIONS

• Always disconnect the machine when it is not in use or when performing maintenance operations.

• Check the electrical wiring periodically; replace any wires that show signs of wear.

• Always work with dry hands free of grease or oil.

• Never pull hard on the power lead and make sure it does not come into contract with oil, sharp objects or heat.

Never remove the earth wire from the plug. Make sure the earth wire connection is sound.

• Do not use the machine in dangerous environments (wet or damp).

• All visitors, especially children, must stay at a safe distance from the machine and must never come into

contact with the electric wiring.

Operating manual SPEED

1 MACHINE DESCRIPTION

SPEED is a professional cutting machine for at keys used with cylinder, car locks and cruciform.

Standard only on

120V version

Fig.3

The main parts of the machine are described below:

• Main switch

The key-cutting machine is connected to a power socket provided with a differential switch; when the machine is

turned on by means of the switch (H) located on its right-hand side, the warning light (H1) comes on to show that

the machine is live.

ATTENTION: switch (H) is electromagnetic, in the event of a power failure it goes out

automatically. When electricity is restored it must be reset manually to power the machine

again by means of the plug.

• Motor start-up switch

On the left-hand side of the motor there is the motor start switch (K).

ATTENTION: the illuminated switch remains on to indicate that the key-cutting machine has

been started (cutter in motion).

• Motor and transmission unit

Motor transmission takes place by belt. On the right-hand side of the motor there is the transmission shaft which

moves the cutting tool (F) and the brush (S) (see Fig.5). These components are protected by:

cutting tool cover (N)

brush cover (P)

• Clamp carriages

The horizontal carriage (C) controlled by lever (A) has a handle

(B) for front movement and holds 2 clamps (D).

The carriage is so designed as to avoid accumulation of dust or

cutting swarf.

The machine is designed with a ramp along which chippings can

fall into the special chippings tray (L) placed under the carriage

and easily removable for emptying and cleaning.

Fig.4

Operating manual SPEED

• Cutting unit

The cutting unit contains the actual working parts of the SPEED key-cutting machine, which operate together to

cut and nish keys “read” from the originals. The working parts are described below:

• Cutting Tool

The cutting tool (F) is the part of the SPEED used for cutting key blanks. The cutting tool is in HSS super rapid

steel and is protected by a special cover (N) to ensure safe operation.

• Tracer point

The tracer point (E) dedicated to reading the cuts on keys to be copied is housed on the left-hand side of the

machine. Depth is easily regulated by means of the relevant centesimal ring nut (G).

• Clamps

The clamps (H) are rotating and four-sided to allow perfect closure of the key placed on its back or prole in the

case of keys with symmetrical cuts (chap.5.1).

• Clamp knobs

The clamps are locked by two anatomical knobs (D1), which ensure perfect grip on the keys with only slight locking

pressure.

• Gauges

Next to the clamps there is a rod with two gauge tabs to control key alignment.

• Brush

The brush (S) is used to eliminate burrs from the cuts and is made of non-abrasive material.

Operating manual SPEED

1.1 Main working parts

Fig.5

A - carriage movement lever

B- carriage handle lever

C- clamp carriage

D- clamps

D1 - clamp knobs

E- tracer point

F- cutting tool

G- tracer point ring nut

H- main switch

H1 - warning light (power)

K- motor start switch

L - swarf tray

M- motor

N- cutting tool cover

Q- gauges knob

P- brush/belt cover

R- power supply socket

S- brush

Operating manual SPEED

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