Simpson Minilab PVF-C Bedienungsanleitung

www.simpsongroup.com

Operating Instructions

Minilab

Model PVF-C

Accessories: Model

Transverse Strength Attachment PBV/M

Twin-Transverse Shear Strength Attachment PQS/M

Screening Device for Preparation Sample PES

Tensile Strength Device PZV/M

High Pressure Measuring Device PHD/M

www.simpsongroup.com

Type:

Minilab

Model:

PVF-C

Part No.:

592-820-650

Serial No.:

Name and address of manufacturer:

Simpson Technologies (Deutschland) GmbH

Roizheimer Strasse 180

53879 Euskirchen,

Germany

For other Simpson Technologies offices around the world and for our

contact information please visit us on the internet at

www.simpsongroup.com on the Contacts page.

This document is strictly confidential.

This document is protected under the copyright laws of the United States and other countries as an

unpublished work. This document contains information that is proprietary and confidential to

Simpson Technologies Corporation or its subsidiaries which shall not be disclosed outside or

duplicated, used or disclosed in whole or in part for any purpose other than to evaluate Simpson

Technologies for a proposed transaction. Any use or disclosure in whole or in part of this

information without the express written permission of Simpson Technologies Corporation is

prohibited.

Table of Contents

man-CH-PVF-C-V17-2 MiniLab i

Table of Contents

Introduction ........................................................................ 11

1.1 Application and Designated Use............................................1

1.2 Organizational Measures.......................................................2

Safety .................................................................................. 32

2.1 Safety Signs and Labels........................................................3

2.1.1 Safety Alert Symbols............................................................4

2.1.2 Safety Symbol Labels..........................................................5

2.2 Lockout and Tagout System Procedure.................................8

2.2.1 Lockout and Tagout Devices...............................................8

2.2.2 Glossary...............................................................................9

Short Description & Specifications ................................ 103

3.1 Application...........................................................................10

3.2 Description ..........................................................................10

3.3 Measurement Types............................................................11

3.4 Specifications, Dimensions and Weights (Approximate) ......13

3.5 Accessories.........................................................................14

3.5.1 Transverse Strength Attachment (Model PBV/M) .............14

3.5.2 Twin-Transverse Shear Strength Attachment (Model

PQS/M)..............................................................................14

3.5.3 Screening Device for Preparation Sample (Model PES)...15

3.5.4 Tensile Strength Device (Model PZV/M) ...........................15

3.5.5 High Pressure Measuring Device (Model PHD/M) ............16

Unpacking and Installation.............................................. 174

4.1 Unpacking ...........................................................................17

Table of Contents

ii MInilab man-CH-PVF-C-V17-2

4.2 Components........................................................................18

4.3 Installation...........................................................................19

4.4 Electrical and Pneumatic Power Connection........................19

4.5 Connecting Power and Set-Up.............................................20

4.6 Airborne Noise Emission......................................................21

Commissioning ................................................................ 225

5.1 Adjustments.........................................................................22

5.1.1 Compressed Air Pressure..................................................22

5.1.2 Power.................................................................................22

5.2 Operating Component and Functions ..................................23

5.2.1 Operator Panel (OP)..........................................................23

5.3 Connecting External Devices...............................................24

5.3.1 Personal Computer (PC) ...................................................24

5.3.2 Printer ................................................................................25

Operating Instructions..................................................... 266

6.1 Menu Outline.......................................................................26

6.1.1 Measurements...................................................................26

6.1.2 Options...............................................................................27

6.1.3 Measurement Series..........................................................32

6.2 Operation.............................................................................33

6.2.1 Test Specimen Manufacture..............................................33

6.2.2 Compactability Measurement ............................................35

6.2.3 Compression Strength Measurement................................36

6.2.4 Splitting Strength Measurement ........................................37

6.2.5 Twin-Transverse Shear Strength Measurement (PQS/M).39

Table of Contents

man-CH-PVF-C-V17-2 MiniLab iii

6.2.6 Transverse Strength Measurement (PBV/M) ....................41

6.2.7 Tensile Strength Measurement (PZV/M)...........................43

6.2.8 High Pressure Measurement (PHD/M)..............................45

6.2.9 Permeability Measurement................................................47

6.2.10 Wet Tensile Strength Measurement..................................48

Maintenance and Calibration .......................................... 497

7.1 Daily Maintenance...............................................................49

7.2 Quarterly Maintenance (Every Three Months) .....................49

7.3 Calibration ...........................................................................50

Apparatus Layout............................................................. 528

Parts List / Ordering Parts / Returns .............................. 589

9.1 Spare Parts List...................................................................58

9.2 Ordering Replacement / Spare Parts...................................59

9.3 Return Goods Policy............................................................59

Decommissioning ............................................................ 6110

Table of Contents

iv MInilab man-CH-PVF-C-V17-2

This Page Is Intentionally Blank.

Introduction 1

man-CH-PVF-C-V17-2 Minilab 1

Introduction1

Congratulations, you have just purchased an extremely reliable sand

testing instrument that is backed by the professional technical support

and years of proven sand technology experience of Simpson

Technologies Corporation.

This laboratory equipment is constructed of quality materials and is

the result of unsurpassed craftsmanship. The Minilab should be

operated only when it is in perfect condition, in accordance with its

designed purpose and while being aware of possible hazards.

Observe the safety instructions in Section 2 and operating instructions

in Section 6.

1.1 Application and Designated Use

This device is intended exclusively for producing a foundry sand

sample or measuring the strength and compactability of foundry sands

mixed with chemical and clay binders. Usage of other materials may

be possible upon consultation with the technical service of Simpson

Technologies.

Any other application outside the intended usage will be regarded as

use not in accordance with its purpose, and, therefore, the

manufacturer/supplier will not be held liable for any damage that might

arise hereunder. The risk in this case will be exclusively that of the

user.

Introduction 1

2 Minilab man-CH-PVF-C-V17-2

1.2 Organizational Measures

The operating instructions should be readily available at the place of

operation. In addition to the operating instructions, the general legal

regulations or other mandatory rules for prevention of accidents and

environmental protection should be made known and be observed!

The personnel instructed to use this apparatus, before beginning

work, should have studied and fully understood these Operating

Instructions, in particular the “Safety” chapter.

No modifications, extensions or changes of design of the device that

would impact safety requirements should be put into effect without

prior consent of the supplier! Spare parts must conform to the

technical specifications defined by the manufacturer. This is always

guaranteed when using original spares.

Safety 2

man-CH-PVF-C-V17-2 Minilab 3

Safety2

Before operating and/or performing maintenance or

repair on Simpson Technologies designed and/or

manufactured equipment, it is required that all

personnel have read and understood the entire

Operation Maintenance manual. If any questions

exist, you must contact your supervisor or Simpson

Technologies before taking further action.

If properly operated and maintained, you’re Simpson Technologies

supplied equipment can provide many years of dependable and safe

operation. Please follow all recommended safety, operating, and

maintenance instructions. Furthermore, the introduction of any non-

Simpson Technologies manufactured and/or approved parts to the

equipment may create a hazardous situation. Never alter the

equipment without prior consultation with Simpson Technologies.

DO NOT use this machine for purposes other than

that for which it is intended. Improper use could

result in death or serious injury.

2.1 Safety Signs and Labels

Simpson Technologies has incorporated the ANSI Z535.6/ISO 3864-

1-2 safety symbol only label format on all of its laboratory equipment.

The harmonized ANSI Z535.6 format became an established safety

label format since it not only fully meets the current ANSI Z535

standards, but also incorporates ISO 3864-2 symbols and hazard

severity panel and thus, can be used for both the U.S. and

international markets.

2 Safety

4 Minilab man-CH-PVF-C-V17-2

2.1.1 Safety Alert Symbols

This is the safety alert symbol. It is used to alert you to

potential personal injury hazards. OBEY all safety

messages that follow this symbol to avoid possible injury or

death.



Indicates an imminently hazardous

situation which, if not avoided, will result in death or

serious injury.

The safety alert symbol used without a signal word

to call attention to safety messages indicates a

potentially hazardous situation which, if not avoided,

could or may result in death or minor injury.

NOTICE indicates information used to address

practices not related to personal injuries but may

result in property damage.

This symbol indicates information containing important instructions

concerning the use of the machine or directions for further

procedures. Ignoring this information can lead to malfunction of the

machine.

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