Simtronics GD10-P00 Bedienungsanleitung

Operating Manual

P/N : 850-811250-Rev.06b

Infrared Point Gas Detector

GD10-P00

GD10P User Manual Page 2 of 44 850-811250-Rev.06b

without the written consent of Simtronics A.S.

All of the information that is provided in this document is accurate to the best of our

knowledge.

As a result of continuous research and development, the specifications of this product may

be changed without prior notice.

Simtronics A.S.

Kabelgaten 8, Økern Næringspark

PO Box 314, Økern, NO-0511 Oslo, Norway

https://gasdetection.3M.com

GD10P User Manual Page 3 of 44 850-811250-Rev.06b

Thank you for choosing this SIMTRONICS instrument.

All of the necessary actions have been taken in order to ensure your complete satisfaction with

this equipment.

It is important that you read this entire manual carefully and thoroughly.

Limitation of Liability

The Company SIMTRONICS A.S., hereinafter referred to as “SIMTRONICS” throughout this

document, shall not be held responsible for any damage to the equipment or for any physical

injury or death resulting in whole or in part from the inappropriate use or installation of the

equipment, non-compliance with any and all instructions, warnings, standards and/or

regulations in force.

No business, person or legal entity may assume responsibility on behalf of SIMTRONICS, even

though they may be involved in the sale of SIMTRONICS products.

SIMTRONICS shall not be responsible for any direct or indirect damage, or any direct or

indirect consequence, resulting from the sale and use of any of its products UNLESS SUCH

PRODUCTS HAVE BEEN SELECTED BY SIMTRONICS ACCORDING TO THE APPLICATION.

Ownership clauses

The drawings, specifications, and information herein contain confidential information that is

the property of SIMTRONICS.

This information shall not, either in whole or in part, by physical, electronic, or any other

means whatsoever, be reproduced, copied, divulged, translated, or used as the basis for the

manufacture or sale of SIMTRONICS equipment, or for any other reason without the prior

consent of SIMTRONICS.

Warning

This is not a contractual document. In the best interest of its customers and with the aim of

improving performance, SIMTRONICS reserves the right to alter the technical features of its

equipment without prior notice.

READ THESE INSTRUCTIONS CAREFULLY BEFORE THE FIRST USAGE: these instructions

should be read by all persons who have or will have responsibility for the use, maintenance,

or repair of the instrument.

This instrument shall only be deemed to be in conformance with the published performance

if used, maintained, and repaired in accordance with the instructions of SIMTRONICS by

SIMTRONICS personnel or by personnel authorized by SIMTRONICS.

GD10P User Manual Page 4 of 44 850-811250-Rev.06b

Important Information

The modification of the material and the use of parts of an unspecified origin shall entail the

cancellation of any form of warranty.

The use of the unit has been projected for the applications specified in the technical

characteristics. Exceeding the indicated values cannot in any case be authorized.

SIMTRONICS recommends regular testing of fixed gas detection installations (read Chapter 6).

Warranty

Under normal conditions of use and on return to the factory, parts and workmanship are

guaranteed for 5 years, IR sources are guaranteed for 15 years.

Destruction of the equipment

European Union (and EEA) only. This symbol indicates that, in conformity with directive

DEEE (2002/96/CE) and according to local regulations, this product may not be discarded

together with household waste.

It must be disposed of in a collection area that is set aside for this purpose, for example at a

site that is officially designated for the recycling of electrical and electronic equipment (EEE) or

a point of exchange for authorized products in the event of the acquisition of a new product of

the same type as before.

 
GD10P User Manual Page 5 of 44 850-811250-Rev.06b 
Table of contents 
 
1PRODUCT DESCRIPTION......................................................................................................................................................................................7 
2TECHNICAL SPECIFICATIONS ............................................................................................................................................................................9 
3INSTALLATION....................................................................................................................................................................................................... 11 
3.1 Positioning ................................................................................................................................................................................................11 
3.2 Fixing............................................................................................................................................................................................................11 
3.3 Weather Protection...............................................................................................................................................................................12 
3.4 Duct or pipe mounting.......................................................................................................................................................................13 
3.5 External cable........................................................................................................................................................................................... 15 
3.6 Electrical connection ............................................................................................................................................................................ 15 
4COMMISSIONING ................................................................................................................................................................................................17 
4.1 Visual inspection .................................................................................................................................................................................... 17 
4.2 Power up.................................................................................................................................................................................................... 17 
4.3 Checking system functions ............................................................................................................................................................... 17 
5OPERATION............................................................................................................................................................................................................. 19 
5.1 Analogue Output Protocol................................................................................................................................................................ 19 
5.2 HART® Interface....................................................................................................................................................................................19 
6MAINTENANCE......................................................................................................................................................................................................25 
6.1 Cleaning of optical lens/mirror.......................................................................................................................................................25 
6.2 Function test ............................................................................................................................................................................................ 25 
6.3 Calibration test........................................................................................................................................................................................ 26 
6.4 Re-zero........................................................................................................................................................................................................ 26 
6.5 Fault finding ............................................................................................................................................................................................. 28 
7SPECIFIC INSTRUCTIONS FOR USE IN EXPLOSIVE ATMOSPHERES AND OPERATIONAL SAFETY............................... 29 
8Declarations of conformity..............................................................................................................................................................................31 
9PRODUCT CODING.............................................................................................................................................................................................. 35 
10 ACCESSORIES AND SPARE PARTS............................................................................................................................................................... 37 
11 APPENDIX 1 - generic HART® COMMANDS ........................................................................................................................................ 39 
 
 
 

GD10P User Manual Page 6 of 44 850-811250-Rev.06b

GD10P User Manual Page 7 of 44 850-811250-Rev.06b

1PRODUCT DESCRIPTION

The GD10P has been designed with features that provide an effective response to the detection

of gas hazards in a wide range of industrial environments from boiler plant rooms to offshore

petrochemical installations.

These infrared gas detectors differ from all other models, because they utilise silicon based solid-

state infrared sources. The complete opto-mechanical design and construction is so stable that

an ultra-fast speed of response can be achieved whilst providing unparalleled service life and

detector stability, thus saving on maintenance and service costs.

We offer the longest combined detector and IR source warranty on the market.

Supplied with worldwide performance (CSA / ATEX) and hazardous area approvals.

Suitable for use in SIL 2 and SIL 3 systems.

Compared with catalytic sensors, the GD10P has the following advantages:

•Presence of oxygen is not required for correct measurement, which makes the GD10P suitable

even in an inert gas atmosphere.

•No possibility of poisoning of the detector since no chemical reaction occurs, i.e. silicon

vapours and HS have no effect on the detector or the measurement.

•The gas flow rate has no influence on accuracy.

•There are no saturation effects which could lead to false measurements. Thus, the detector

is capable of measuring gas concentrations up to 100% vol.

•The detector has a continuous self-test function, and reports dirty optics and fault conditions

to the control system.

•Total system costs can be dramatically reduced with the GD10P:

•High reliability results in low test frequency and no calibration costs.

GD10P User Manual Page 8 of 44 850-811250-Rev.06b

GD10P User Manual Page 9 of 44 850-811250-Rev.06b

2TECHNICAL SPECIFICATIONS

Version: 0-100%LEL Methane, 5 sec. response time.

(Specification for other types on request)

GENERAL

Detection method IR-absorption, dual wavelength, dual path

IR-Source Solid state IR source, 50Hz flash

Gases detected Detector versions for several hydrocarbons as well as CO2.

Self-test Continuous

Calibration Factory set, no field recalibration

PERFORMANCE

Lifetime stability(*) ±5% of full scale (FS) reading

Accuracy(*) ±3% FS between 0-50 % reading

±5% FS between 50-100 % reading

Response time T20 = 1 sec. (Optional 0.3 sec)

T50 = 2.5 sec. (Optional 0.7 sec)

T90 = 6 sec. (Optional 1.6 sec)

Start-up time(*) Less than 60 sec., measuring 30 min. full specification

(*) Refers to -20°C to + 45°C

DETECTOR WARNINGS

Early Dirty Optics 55% signal attenuation

Dirty Optics 70% signal attenuation

Detector failure Main function fault or blocked optics.

GD10P User Manual Page 10 of 44 850-811250-Rev.06b

OUTPUT SIGNAL

Standard Current source 4 –20 mA, max. load impedance 500 Ohm

Option Current sink 4 –20 mA

Maintenance HART® interface

ELECTRICAL

Power supply 24 VDC, range 18-32 VDC

Power consumption Approx. 3.5 W

Connection 3 wires (0.5mm2 - 1.5mm2)

Cable entry M20 Ex e cable gland

TEMPERATURE RANGE

Storage -40°C to + 70°C (-40°F to +158°F)

Operating -40°C to + 65°C (-40°F to +149°F)

Humidity (operation) 100% RH

HOUSING

Main compartment Ex d IIC T6 Gb

Terminal comp. Ex e

Protection category IP66/IP67 DIN 40050

Housing material Stainless steel SIS2343 (ASTM 316)

Weight Approx. 2.9 kg (6.4 Lbs)

Dimensions 264L x 104W x 106H (mm) - 10.4 x 4.1 x 4.2 (inches)

WARRANTY

5 years full warranty on complete instrument

15 years warranty on the IR-sources

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