SlimLine 9173B Bedienungsanleitung

Instruction

Manual

SlimLine

Force Sensor

Type 9173B to

9177B

9173B_002-286e-07.10

Instruction

Manual

SlimLine

Force Sensor

Type 9173B to

9177B

9173B_002-286e-07.10

Foreword

9173B_002-286e-07.10 Page 1

Foreword

This instruction manual describes the characteristics and

use of SlimLine sensors Types 9173B to 9177B.

Information in this document is subject to change without

notice. Kistler reserves the right to change or improve its

products and make changes in the content without obliga-

tion to notify any person or organization of such changes

or improvements.

pressly provided herein, no part of this manual may be re-

produced for any purpose without the express prior written

consent of Kistler Group.

SlimLine Force Sensor, Type 9173B to 9177B

Page 2 9173B_002-286e-07.10

Content

1. Introduction ................................................................................................................................... 4

2. Important Notes............................................................................................................................. 5

2.1 For Your Safety .................................................................................................................... 5

2.2 Unpacking............................................................................................................................ 6

2.3 Notes on Handling the Sensor .............................................................................................. 6

2.4 Hints on the Use of this Instruction Manual ......................................................................... 6

3. General Description ....................................................................................................................... 7

3.1 Applications.......................................................................................................................... 8

3.2 Design and Principle of Operation........................................................................................ 9

4. Mounting, Installation and Commissioning................................................................................. 11

4.1 Important Notes.................................................................................................................11

4.2 Mounting Quartz Force Link .............................................................................................. 11

4.3 Adaptation Options............................................................................................................ 13

4.4 Basic Circuit and Cabling of Measuring Chain .................................................................... 14

4.4.1 Notes on Cabling of Measuring Chain................................................................... 14

4.4.2 Cable Routing ....................................................................................................... 16

5. Operation..................................................................................................................................... 17

5.1 Charge Amplifier Setup ...................................................................................................... 17

5.2 Polarity of Measurement Signal.......................................................................................... 17

5.3 Measurement Signal Resolution ......................................................................................... 17

5.4 Quasistatic Measurements ................................................................................................. 18

5.5 Effect of Temperature ........................................................................................................ 19

5.6 Tips for Good Measurement............................................................................................... 19

6. Calibration and Maintenance....................................................................................................... 20

6.1 In-Situ Calibration of Force Sensors.................................................................................... 20

6.1.1 Working Point Calibration by Peak Value Comparison .......................................... 20

6.1.1.1 Test System Requirements ..................................................................... 21

6.1.1.2 Reference Sensor Installation ................................................................. 21

6.1.1.3 Load Application .................................................................................... 22

6.1.1.4 Calibration Process Worksheet............................................................... 23

6.2 Kistler Calibration Service ................................................................................................... 26

6.3 Maintenance and Service ................................................................................................... 26

7. Troubleshooting........................................................................................................................... 27

7.1 Diagnosis and Rectification of Faults .................................................................................. 27

7.2 Repairing SlimLine Force Sensor ......................................................................................... 28

8. Technical Data ............................................................................................................................. 29

8.1 SLS Force Sensor Type 9173B to 9177B ............................................................................. 29

8.2 Optional Accessories .......................................................................................................... 30

Content

9173B_002-286e-07.10 Page 3

9. Annex ...........................................................................................................................................32

9.1 Glossary ..............................................................................................................................32

9.2 Measurement Uncertainty ..................................................................................................36

9.3 Linearity..............................................................................................................................37

9.4 Frequency Range ................................................................................................................39

9.5 Influence of Temperature....................................................................................................40

10. Index.............................................................................................................................................42

Total Pages 42

SlimLine Force Sensor, Type 9173B to 9177B

Page 4 9173B_002-286e-07.10

1. Introduction

Please take the time to thoroughly read this instruction

manual. It will help you with the installation, maintenance,

and use of this product.

To the extent permitted by law Kistler does not accept any

liability if this instruction manual is not followed or prod-

ucts other than those listed under Accessories are used.

Kistler offers a wide range of products for use in measuring

technology:

Piezoelectric sensors for measuring force, torque, strain,

pressure, acceleration, shock, vibration and acoustic-

emission

Strain gage sensor systems for measuring force and

moment

Piezoresistive pressure sensors and transmitters

Signal conditioners, indicators and calibrators

Electronic control and monitoring systems as well as

software for specific measurement applications

Data transmission modules (telemetry)

Kistler also develops and produces measuring solutions for

the engines, vehicles, manufacturing, plastics and biome-

chanics application sectors.

Our product and application brochures will provide you

with an overview of our product range. Detailed data

sheets are available for almost all products.

If you need additional help beyond what can be found ei-

ther on-line or in this manual, please contact Kistler's ex-

tensive support organization.

Important Notes

9173B_002-286e-07.10 Page 5

2. Important Notes

It is absolutely essential to follow the instructions below,

which are intended to ensure your safety when working

with the equipment and guarantee a long, trouble-free

service life.

2.1 For Your Safety

This SlimLine force link has been thoroughly tested and

has left the factory in a perfectly safe condition. In or-

der to maintain this condition and to ensure hazard-free

operation, the user must comply with the information

and warning notes contained in this instruction manual.

The force link must be installed, operated and main-

tained only by persons who are familiar with the instru-

ment and are adequately qualified for the work con-

cerned.

If it is accepted that safe operation is no longer possible,

the instrument must be switched off and secured to en-

sure it cannot be switched on again accidentally.

It must be assumed that safe operation is no longer

possible when the product

shows visible signs of damage,

is no longer operating,

has been in lengthy storage under unsuitable condi-

tions and

has been subjected to rough transport conditions.

Mount the SlimLine force link in position as described.

Details can be found in section 4.

Secure all parts mounted on the SlimLine force link ac-

cording to anticipated forces!

SlimLine Force Sensor, Type 9173B to 9177B

Page 6 9173B_002-286e-07.10

2.2 Unpacking

Check all packaging for transport damage. Report any such

damage to the transporters and to the authorized Kistler

distributor.

Please also check the included accessories (Section 8.2).

Please report any missing parts to the responsible Kistler

distributor.

2.3 Notes on Handling the Sensor

The force link must only be used under the specified

environmental and operating conditions.

With piezoelectric sensors, insulation resistance is of

crucial importance; it must be approx. 1014 (but not

less than 1013 ).

In order to preserve this value, all plug-and-socket con-

nections must be kept absolutely clean and dry. The in-

sulation resistance can be measured with the insulation

tester Type 5493.

Protect the sensor when it is not in use by storing it in

its original packaging.

Ensure the temperature of the SlimLine sensor remains

as constant as possible during long-term measurements.

2.4 Hints on the Use of this Instruction Manual

We recommend that you read through the entire manual

thoroughly. However, if you cannot spare the time and are

already familiar with Kistler SlimLine sensors, you may skip

to the sections with the information currently required.

We have tried to organize this manual clearly so that the

required information is easily accessible.

Keep this manual in a safe place where it is readily accessi-

ble at all times.

If you lose your manual please contact your Kistler distribu-

tor for prompt replacement.

General Description

9173B_002-286e-07.10 Page 7

3. General Description

SlimLine piezoelectric force sensors feature an extremely

compact design. The force to be measured is transferred to

the quartz sensor elements via the cover plate and base

plate of the tightly welded steel housing. The quartz ele-

ments produce an electric charge proportional to the me-

chanical load. A charge amplifier generates an electric volt-

age from this charge. These signals are displayed, recorded

or processed in the familiar way.

Thanks to the extremely high resolution of quartz it is pos-

sible to measure a change in force of the order of 1 N un-

der a preload of several tons.

The compact design and the relatively small dimensions al-

low flexible application and easy mounting.

Sensitivity (charge per unit force) is a constant of quartz as

a material. The associated threshold is virtually the same

for all SlimLine sensors of different sizes.

This has three unique advantages:

High level of overload protection, very small forces can

be measured with one sensor with a large measuring

range

High rigidity; a sensor with a larger measuring range

undergoes less deformation

Several sensors can be electrically connected in parallel

to a single charge amplifier. The output signal is then

the sum of all of acting forces

SlimLine quartz force links are supplied calibrated (in rela-

tion to the compression force range only). This ensures

they are easy to mount and immediately ready for meas-

urement.

SlimLine Force Sensor, Type 9173B to 9177B

Page 8 9173B_002-286e-07.10

3.1 Applications

The compact SLS quartz force link's high rigidity makes it

ideal for measuring rapidly changing tension and compres-

sion forces without significantly changing the elastic be-

havior of the object in which they are being recorded.

Quasistatic measurements (i.e. measurements with rela-

tively long time constants) are possible. Please see the sen-

sor data sheet for Types 9133B21 … 9137B21

(9130B_000-110) for specific information about the inte-

gral sensors.

Depending on the size of the force, quasistatic measure-

ment can be performed over several minutes or even hours

(the signal drift is only about ±50 mN/s). However, truly

static measurements over any length of time are not possi-

ble.

On the other hand, after a pause of any length a sensor

under continuous static load (for example, mounted in a

threaded connection) can be reconnected to a charge am-

plifier and the changes in load then measured accurately.

Measurements of dynamic forces (AC mode) are also pos-

sible over any length of time. Kistler SlimLine sensors have

a virtually unlimited life and are not subject to sensitivity

drift caused by aging.

The most important typical applications are:

Measurement of forces in robotic systems

Monitoring on presses and automatic punching, coining

and welding machines

Clamping processes, for example a force link combined

with a hydraulic cylinder

Joining processes such as insertion, press fitting of com-

ponents, etc.

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