SnowEx HELIXX Series Bedienungsanleitung

This manual supersedes all editions with an earlier date.

July 1, 2020

Lit. No. 74127, Rev. 00

HELIXX™ Stainless Steel

Hopper Spreader

0.35 yd³ & 0.7 yd³

Owner's Manual

Original Instructions

CAUTION

Read this document before operating

or servicing the spreader.

This Owner's Manual is for HELIXX hopper spreaders

with serial numbers beginning with 200706 and higher.

Lit. No. 74127, Rev. 00 3 July 1, 2020

TABLE OF CONTENTS

PREFACE................................................................... 5

Owner's Information ............................................. 5

SAFETY ..................................................................... 6

Safety Deﬁnitions.................................................. 6

Warning/Caution Labels ....................................... 6

Serial Number Label ............................................. 7

Safety Precautions................................................ 8

Fuses .................................................................... 9

Personal Safety..................................................... 9

Fire and Explosion ................................................ 9

Cell Phones........................................................... 9

Ventilation ............................................................. 9

Battery Safety ....................................................... 9

Noise..................................................................... 9

Vibration................................................................ 9

Torque Chart ....................................................... 10

LOADING ................................................................. 11

Certiﬁcation......................................................... 11

Material Weights ................................................. 11

Spreader Speciﬁcations...................................... 11

Load Volume ....................................................... 12

Determining Vehicle Payload.............................. 12

UNPACKING THE SPREADER............................. 14

MOUNTING THE SPREADER............................... 15

Chute Assembly.................................................. 15

Install Hopper in Vehicle Bed.............................. 15

TOP SCREENS & SPINNER DRIVE ASSEMBLY18

Install Brackets and Top Screens ....................... 18

Set Up Spinner Drive Assembly in

Operating Position ........................................... 18

OPERATING THE SPREADER............................... 19

Cab Control ......................................................... 19

Powering the Control .......................................... 19

Starting and Stopping Spreader ...................... 19

Controlling Material Application....................... 20

Cab Control Modes.......................................... 20

Cab Control Codes .......................................... 21

Setup Procedures ............................................ 23

Auto-Reverse (Ar) Feature .............................. 24

Spreading Tips.................................................... 24

Accessory LED Work Light................................. 25

Dump Function.................................................... 25

REMOVING & STORING THE SPREADER......... 26

Remove Hopper from Vehicle Bed ..................... 26

Store the Spreader.............................................. 26

MAINTENANCE ...................................................... 27

After First Use ..................................................... 27

After Each Use.................................................... 27

At End of Each Season or

After Extended Storage ................................... 27

Cab Control......................................................... 27

Fuse Replacement.............................................. 27

Recycle ............................................................... 27

ELECTRICAL COMPONENTS .............................. 28

Vehicle Harness Diagram ................................... 28

Electrical Control Box Schematic ....................... 29

TROUBLESHOOTING GUIDE...............................30

Lit. No. 74127, Rev. 00 5 July 1, 2020

PREFACE

This manual has been prepared to acquaint you with

the safety information, operation, and maintenance of

your new hopper spreader. Please read this manual

carefully and follow all recommendations. This will

help ensure proﬁtable and trouble-free operation of

your hopper spreader. Keep this manual accessible. It

is a handy reference in case minor service is required.

When service is necessary, bring your hopper

spreader to your distributor/dealer. They know your

spreader best and are interested in your complete

satisfaction.

NOTE: This spreader is designed to spread snow

and ice control materials only. Do not use it for

purposes other than those speciﬁed in this manual.

OWNER'S INFORMATION

Owner's Name: ______________________________________________________________________

Date Purchased: _____________________________________________________________________

Outlet Name: ______________________________________________ Phone:_________________

Outlet Address: ______________________________________________________________________

Vehicle Model: _______________________________________________ Year: _______________

Spreader Type (model):________________________________ Serial #:______________________

Length:________________________ Weight: __________________ lb/kg: _________________

Lit. No. 74127, Rev. 00 6 July 1, 2020

SAFETY DEFINITIONS

NOTE: Indicates a situation or action that can lead

to damage to your spreader and vehicle or other

property. Other useful information can also be

described.

SAFETY

WARNING/CAUTION LABELS

Become familiar with and inform users about the

warning and caution labels on the spreader.

NOTE: If labels are missing or cannot be read, see

your sales outlet.

CAUTION

Indicates a potentially hazardous situation

that, if not avoided, may result in minor or

moderate injury. It may also be used to alert

against unsafe practices.

WARNING

Indicates a potentially hazardous situation

that, if not avoided, could result in death or

serious personal injury.

Lit. No. 74127, Rev. 00 7 July 1, 2020

SERIAL NUMBER LABEL

SAFETY

Code Deﬁnition

YY 2-Digit Year

MM 2-Digit Month

DD 2-Digit Day

LL 2-Digit Location Code

XXXX 4-Digit Sequential Number

ZZZZZ 5- to 7-Digit Assembly Part Number

TrynEx International, LLC

531 Ajax Drive

Madison Heights, MI 48071

YYMMDDLLXXXXZZZZZ

HELIXX™ 00 YD³ SS HOPPER

0.7 yd³ hoppers only

(0.35 yd³ hoppers

have no cross bar).

Lit. No. 74127, Rev. 00 8 July 1, 2020

SAFETY

SAFETY PRECAUTIONS

Improper installation and operation could cause

personal injury and/or equipment and property

damage. Read and understand labels and this

Owner's Manual before installing, operating, or

making adjustments.

WARNING

• Driver to keep bystanders minimum of

25 feet away from operating spreader.

• Before working with the spreader, secure all

loose-ﬁtting clothing and unrestrained hair.

• Before operating the spreader, verify that all

safety guards are in place.

• Before servicing the spreader, wait for

conveyor, auger, and spinner to stop.

• Do not climb into or ride on spreader.

WARNING

Do not install the control for this product in

the deployment path of an air bag. Refer to

vehicle manufacturer's manual for air bag

deployment area(s).

CAUTION

If rear directional, CHMSL light, or brake

stoplights are obstructed by the spreader, the

lights shall be relocated, or auxiliary directional

or brake stoplights shall be installed.

WARNING

Overloading could result in an

accident or damage. Do not

exceed GVWR or GAWR ratings

as found on the driver-side

vehicle door cornerpost. See Loading section

to determine maximum volumes of spreading

material.

CAUTION

During the hopper installation we recommend

the addition of an OSHA compliant Backup

Alarm. This alarm is required for OSHA

governed employers.

CAUTION

Disconnect electric and/or hydraulic power

and tag out if required before servicing or

performing maintenance.

NOTE: Lubricate grease ﬁttings after each use.

Use a good quality multipurpose grease.

CAUTION

DO NOT leave unused material in

hopper. Material can freeze or solidify,

causing unit to not work properly.

Empty and clean after each use.

CAUTION

• Do not operate a spreader in need of

maintenance.

• Before operating the spreader, reassemble

any parts or hardware removed for cleaning

or adjusting.

• Before operating the spreader, remove

materials such as cleaning rags, brushes,

and hand tools from the spreader.

• Before operating the spreader, read the

engine owner's manual, if so equipped.

• While operating the spreader, use auxiliary

warning lights, except when prohibited by law.

• Tighten all fasteners according to the

Torque Chart. Refer to Torque Chart for the

recommended torque values.

WARNING

Vehicles <10,000 lb GVWR: Obstructing the

visibility from the vehicle's rear camera could

result in serious injury or damage. An auxiliary

camera system shall be installed if the

vehicle's rear camera is removed or blocked.

Lit. No. 74127, Rev. 00 9 July 1, 2020

SAFETY

FUSES

The electrical system contains several automotive-style

fuses. If a problem should occur and fuse replacement

is necessary, the replacement fuse must be of the

same type and amperage rating as the original.

Installing a fuse with a higher rating can damage

the system and could start a ﬁre. Fuse ratings and

locations are shown in the Vehicle Harness Diagram

in the Electrical Components section of this manual.

PERSONAL SAFETY

• Remove the ignition key and put the vehicle in

PARK or in gear to prevent others from starting

the vehicle during installation or service.

• Wear only snug-ﬁtting clothing while working on

your vehicle or spreader.

• Do not wear jewelry or a necktie, and secure long

hair.

• Wear safety goggles to protect your eyes from

battery acid, gasoline, dirt, and dust.

• Avoid touching hot surfaces such as the engine,

radiator, hoses, and exhaust pipes.

• Always have a ﬁre extinguisher rated BC handy,

for ﬂammable liquids and electrical ﬁres.

FIRE AND EXPLOSION

Be careful when using gasoline. Do not use gasoline

to clean parts. Store only in approved containers away

from sources of heat or ﬂame.

WARNING

Gasoline is highly ﬂammable and gasoline

vapor is explosive. Never smoke while

working on vehicle. Keep all open ﬂames

away from gasoline tank and lines. Wipe up

any spilled gasoline immediately.

CELL PHONES

A driver's ﬁrst responsibility is the safe operation of

the vehicle. The most important thing you can do

to prevent a crash is to avoid distractions and pay

attention to the road. Wait until it is safe to operate

mobile communication equipment such as cell phones,

text messaging devices, pagers, or two-way radios.

VENTILATION

BATTERY SAFETY

NOISE

Airborne noise emission during use is below 70 dB(A)

for the spreader operator.

VIBRATION

Operating spreader vibration does not exceed 2.5 m/s2

to the hand-arm or 0.5 m/s2to the whole body.

CAUTION

Batteries normally produce explosive gases

which can cause personal injury. Therefore,

do not allow ﬂames, sparks, or lit tobacco

to come near the battery. When charging or

working near a battery, always cover your

face and protect your eyes, and also provide

ventilation.

• Batteries contain sulfuric acid, which burns

skin, eyes, and clothing.

• Disconnect the battery before removing or

replacing any electrical components.

WARNING

Vehicle exhaust contains lethal fumes. Breathing

these fumes, even in low concentrations,

can cause death. Never operate a vehicle in

an enclosed area without venting exhaust to

the outside.

Lit. No. 74127, Rev. 00 10 July 1, 2020

SAFETY

TORQUE CHART

1/4-20 109 154

1/4-28 121 171

5/16-18 150 212

5/16-24 170 240

3/8-16 269 376

3/8-24 297 420

7/16-14 429 606

7/16-20

9/16-12

9/16-18

5/8-11

5/8-18

3/4-10

3/4-16

7/8-9

7/8-14 474 669

644 9091-8

1-12 704 995

1/2-13

1/2-20

11.9

13.7

24.6

27.3

43.6

26.9

53.3

148

49.4

69.8

77.9

106.4

120.0

8.4

9.7

17.4

19.2

30.8

35.0

49.4

55.2

75.3

85.0

M6 x 1.00

M12 x 1.75

M8 x 1.25

M14 x 2.00

M10 x 1.50

M27 x 3.00

M22 x 2.50

M30 x 3.50

M24 x 3.00

M20 x 2.5011.1

19.5

38.5

107

7.7

613

778

1139

1545

450

428

562

796

1117

M33 x 3.50

M36 x 4.00

2101

2701

1468

1952

325

M16 x 2.00 231

167

M18 x 2.50 318222

Recommended Fastener Torque Chart

Size Size

Torque (f t- lb)

Grade

Metric Fasteners Class 8.8 and 10.9

These torque values apply to fasteners

except those noted in the instructions.

Torque (f t- lb)

Grade

Size Size

Torque (f t- lb)

Class

8.8

Class

10.9

Torque (f t- lb)

Class

8.8

Class

10.9

Inch Fasteners Grade 5 and Grade 8

CAUTION

Read instructions before assembling.

Fasteners should be ﬁnger tight until instructed

to tighten according to the Torque Chart.

Use standard methods and practices when

attaching spreader, including proper personal

protective safety equipment.

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