ASSEMBLYINSTRUCTIONS
INCLINE &CONSOLE
See Page 9 for Illustration
1. Install the Incline Rail Assembly (2) into the U-channel bracket of the main
frame (1). Secure with the six bolts & associated hardware as follows: From
the sides install two Hex Head Bolts (117) with two Flat Washers (158) and
two Nylon Nuts (145). From the top install four Hex Head Bolts (115), four
Split Washers (166), four Flat Washers (154), and four Star Washers (168), and
tighten with the Wrenches provided (169 & 172).
2. Connect the three Incline Motor Power lines by matching the Red, White and
Black color codes of the wires (43) and the 3-pin position Sensor Connector
(44). Locate the Console Mast (12) and Console Mast Cover (83) and slide the
Cover onto the Mast as far as it will go. Make sure the Console Mast Cover is
facing the correct way. At the top opening of the Main Frame of the
elliptical is a Computer Cable (45)_Secure the free end of the twist tie that
exits the bottom of the console mast (12) to this cable. Pull the opposite end
of this twist tie up through the console mast (12) until the cable exits the top.
Install the Console Mast (12) into the receiving bracket on the top of the Main
Frame (1). Pull slightly on the computer cable at the top of the mast while
installing. This will ensure the cable does not get pinched and shorted during
console mast assembly.
3. Put one Split Washer (167) onto the Long Hex Head Bolt (118) and install
through the left side of the receiving bracket into the Console Mast (12). Put
the two Curved Washers (164) onto the two Short Hex Head Bolts (116) and
install through the front of the console mast. Using Wrench (169), tighten the
(116) bolts first, then the (118) bolt, and lastly the fourth bolt, which is
pre-installed, firmly. These bolts should be tightened as much asyou possibly
can. This is the main joint of the unit. If not tightened sufficiently, this could
lead to noise and instability issues.
4. Plug the Computer Cable (45), two Hand pulse Cables (52 & 56), Ground Wire
(192), and the Resistance & Incline wires (184 & 185) into the back of the
console. Secure the Console (40) onto the console mounting plate with four
Phillips Head Screws (128). Tighten with the Phillips Head Screw Driver (170
or 171).
#115.5/16"x 2-1/4"
Hex Head Bolt (4 pcs)
#116. 3/8"x 3/4"
Hex Head Bolt (2 pcs)
#117.3/8"x 1-1/2"
Hex Head Bolt (2 pcs)
#118.3/8"x 2-1/4"
Hex Head Bolt (1 pc)
#128. M5 x lOmm
Phillips Head Screw (4 pcs',
#145.3/8"x 7T
Nyloc Nut (2 pcs)
#154. 5/16"x 20ram x 1.5-[
FlatWasher (4 pcs)
#158.3/8"x 19ram x 1.ST
FlatWasher (2 pcs)
#164. 3/8"x 23ram x 2T
Curved Washer (2 pcs)
#166. 05/16"x 1.5T
Split Washer (4 pcs)
#167.03/8"x 2T
SplitWasher (1 pc)
#168. _5/16"
StarWasher (4 pcs)
CONNECTING&LOWERSWING
See Page 9for illustration
1.
2.
Slide two wave washers (163) onto each side of the swing arm axle. Slide the
lower swing arms (25 Left, 26 Right) onto the axles and secure with the two
Hex Head Bolts (116) and Flat Washers (160). Do not force the swing arms
onto the axle. They should slide on, but you may need to jiggle them to get
them lined up properly.The swing arms have been previously installed at the
factory so they do fit properly.
Remove the tie that holds the spacer (19) in the rod located at the end of
the right pedal arm and line up the rod end with the bracket at the bottom
of the lower right swing arm (26). Slide the Hex Head Bolt (114) through the
bracket of the lower swing arm and then through the spacer (19) of the rod
end. Install the Flat Washer (154) and Nyloc Nut (143) on the bolt and tighten
as much as possible.
Repeat this step for the left side (25). Tighten hardware with the wrenches
(169 & 172).
#114. 5/16"x 1-1/4"
Hex Head Bolt (2 pcs)
#116. 3/8"x 3/4"
Hex Head Bolt (2 pcs)
#143.5/16"x 7T
Nyloc Nut (2 pcs)
#154. 5/16"x 20ram x 1.5-[
FlatWasher (2 pcs)
#160. 3/8"x 30ram x 2T
FlatWasher (2 pcs)
#163. _25mm
WaveWasher (4 pcs)
E98 ELLIPTICAL 8
