Sony HKDW-704 Handbuch

GPS UNIT

HKDW-704

INSTALLATION AND MAINTENANCE MANUAL

1st Edition

HKDW-704

!WARNING

This manual is intended for qualified service personnel only.

To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that

contained in the operating instructions unless you are qualified to do so. Refer all servicing to

qualified service personnel.

!WARNUNG

Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.

Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die

Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei

Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben

Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung

dazu besitzen.

!AVERTISSEMENT

Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin

de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les

réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.

Pour toute réparation faire appel à une personne compétente uniquement.

1-1 (E)

HKDW-704

1-1. HKDW-704 Configuration

The HKDW-704 consists of the following:

.GPS antenna (150)/(5000) (Each one) (150) = 150 mm, (5000) = 5 m

.Connection cord (GPS remote control cable) (1)

Connection cable to connect the Camcorder REMOTE terminal and PC (in which map software is

installed.) (Refer to Operation Manual for details.)

.GPS-SS harness (1)

.GPS F cover (1)

.GPS handle plate (1)

.GPS antenna tape (Velcro fastening) (1)

.F cover bracket (1)

.Harness clamp (1)

.GPS module (including CN connector RF cable) (1)

.FCC mark label (1)

.GPS module clamp (1)

.Precision screw +P2.6 x10 (4)

.Washer W2.6 (2)

.Operation manual (1)

.Installation and maintenance manual (1)

In addition to the Installation and Maintenance Manual, the following manuals are available.

HKDW-704 Operation Manual (Supplied with HKDW-704)

This manual is necessary for application and operation of the HKDW-704.

HDW-730/750/750P/750CE Operation Manual (Supplied with HDW-730/750/750P/750CE)

MSW-900/900P Operation Manual (Supplied with MSW-900/900P)

These manuals are necessary for application and operation of the HDW-730/750/750P/750CE and MSW-

900/900P.

HDW-750/750P/750CE/730, HKDW-702/703 Maintenance Manual Volume 1/Volume 2

(Available on request)

MSW-900/900P, MSDW-902/903/904 Maintenance Manual Volume 1/Volume 2

(Available on request)

These manuals are intended for use by trained system and service engineers, and describe the information

(Volume 1 : parts replacement, adjustment procedure, etc., Volume 2 : parts list, circuit diagram, etc.) on

the premise of component level service.

For obtaining, contact your local Sony Sales Office/Service Center.

Section 1

Installation

1-2 (E) HKDW-704

1-2. Confirming Display before Installation and Starting to Use

1-3. Modification of SS-92 Board

1-2. Confirming Display before Installation and Starting to Use

To install the HKDW-704 in the HDW-750/750P/750CE/730 and the MSW-900/900P, the ROM that is

installed in the AT-143 board and the SS-92 board must have been upgraded to the versions that support

HKDW-704.

Before installation and operation, confirm that the UMID SET display appears with the use of the OPER-

ATION menu of the HDW-750/750P/750CE/730 and the MSW-900/900P. If the UMID SET display

does not appear, upgrade the ROM that is installed in the AT-143 board and the SS-92 board.

(For upgrading, refer to Maintenance Manual Volume 1 “1-24. Upgrading the ROM Version” of the

HDW-750/750P/750CE/730 and the MSW-900/900P.)

1-3. Modification of SS-92 Board

When the SS-92 board of the main unit has the part No. suffix-12, install the following parts in order to

support GPS.

Parts required

Name Sony part No. Q’ty

CONDUCTOR, CHIP (1608) 1-216-864-91 1

Connect the above component in between CL2 and CL3 (C-2/A side) on the SS-92 board (suffix-12) by

soldering.

1-3 (E)

HKDW-704

1-4. Installation Procedure

Outline of installing the HKDW-704 to the HDW-750/750P/750CE/730 and the MSW-900/900P is listed

as follows. For the details of the installation work, refer to the respective sections.

Installation procedure Section describing the detailed procedure

1. Confirming that the UMID SET display appears. 1-2. Confirming Display before Installation and Starting to

Use

2. Removing the viewfinder “5-2. Adjusting the Viewfinder ” of Operation Manual of the

main unit.

3. Removing the inside panel assembly 1-5. Removing and Reinstalling the Inside Panel Assembly

4. Removing the DCP board assembly 1-6. Removing and Reinstalling the DCP Board Assembly

5. Removing the DVP board assembly 1-7. Removing and Reinstalling the DVP Board Assembly

6. Removing the handle assembly 1-8. Removing and Reinstalling the Handle Assembly

7. Installing the GPS-SS harness 1-9. Installing the GPS-SS Harness

1-10. Wiring Cables to the Handle Assembly

8. Installing the GPS module 1-11. Installing the GPS Module

9. Reinstalling the DVP board assembly 1-7. Removing and Reinstalling the DVP Board Assembly

10. Reinstalling the DCP board assembly 1-6. Removing and Reinstalling the DCP Board Assembly

11. Reinstalling the Inside panel assembly 1-5. Removing and Reinstalling the Inside Panel Assembly

12. Reinstalling the viewfinder “5-2. Adjusting the Viewfinder ” of Operation Manual of the

main unit.

13. Reinstalling the GPS antenna 1-12. Installing the GPS Antenna

14. Operation check

1Turn on the power of the main unit once. Wait until

the system becomes operable. Then turn the power

back off. (The reboot is required to recognize the GPS

module installed.)

2Turn on the power again and confirm that the GPS (Refer to the HKDW-704 Operation Manual.)

SET UP display appears and the time indication .Setting

appears in the REAL item on the GPS INFORMA- .To display the GPS INFORMATION screen.

TION display, with the use of the OPERATION menu

of the main unit.

This manual is described on the premise of installing the HKDW-704 in the HDW-750/750P/750CE/730.

When the HKDW-704 is going to be installed in the MSW-900/900P, substitute the board names of the

HDW-750/750P/750CE/730 with the corresponding board names of the MSW-900/900P as shown below.

HDW-750/750P/750CE/730 MSW-900/900P

DVP-18 →DVP-20

DCP-28 →DCP-35

FP-121 →FP-121A

1-4. Installation Procedure

1-4 (E) HKDW-704

2. Disconnect the flexible card wires from the connectors

(CN105 to CN107) on the MB-898 board.

Life of flexible card wire will be significantly short-

ened if it is folded. Be very careful not to fold the

flexible card wire.

3. Disengage the hinge from the two hooks and remove

the inside panel assembly from the unit.

Reinstallation

1. Check that the hinges in the right and left are engaged

securely with the hooks of the chassis.

2. Connect the flexible card wire to the connector on the

MB-898 board.

3. Insert the inside panel assembly and tighten the four

screws (with drop-safe).

Standard tightening torque :

Screw (with drop-safe, B3 x12)

80 x10_2N.m (8 kgf.cm)

Be careful not to pinch the harness between the inside

panel assembly and the chassis.

MB-898

board

Hinge

Flexible card wires

Inside panel

CN105

CN106

CN107

Hook

1-5. Removing and Reinstalling the

Inside Panel Assembly

Removal

.Be sure to set the POWER switch to OFF, unplug the

power cord or remove the battery before starting any of

the following procedure to protect inside of the unit from

damage.

.Insert a piece of paper between the hinge and the

connector box to prevent connector box from damaging

as it contacts with hinge.

(HDW-750 : Applicable to serial No. 70001 and higher

or only when HKDW-702 is installed.)

1. Loosen the four screws (with drop-safe) and open the

inside panel assembly in the direction of the arrow.

.The flexible card wire that is connected to the FP-

121 board, will be significantly shortened its life if it

is folded. Be very careful not to fold the flexible

card wire.

.Stand the unit in the posture that the POWER switch

side faces upward when the inside panel assembly is

opened.

Flexible

card wires

Inside panel

assembly

FP-121 board

Inside panel

assembly

Hook

Insert a piece of paper

into the protection block.

(Only when the connector

box is installed.)

Hinge

POWER switch

Hinge

Hook

Screw

(with drop-safe)

Screw (with drop-safe)

Screws

(with drop-safe)

1-5. Removing and Reinstalling the Inside Panel Assembly

1-5 (E)

HKDW-704

1-6. Removing and Reinstalling the DCP

Board Assembly

Removal

1. Remove the inside panel assembly.

2. Remove the harness from the coating lead pin, then

disconnect the harnesses from the connectors on the

DCP-28 board.

3. Disconnect the flexible card wire from the connector

on the DCP-28 board.

.Life of flexible card wire will be significantly

shortened if it is folded. Be very careful not to fold

the flexible card wire.

.If the copper plating of the base material exposes

due to wear of the tin plated contact of the connec-

tor, replace it with the new flexible card wire.

4. For the HDW-750/750P/750CE/730

For the HDW-750 of serial No.70001 or higher, or

when the HKDW-702 is installed, remove the coaxial

cable from the connector on the DC-110/110A board.

For the MSW-900/900P

For the MSW-900/900P, remove the coaxial cable

from the connector on the DCP-35 board.

DCP-28 board

DC-110/110A board

Coaxial cable (black)

Coating lead pin

Harnesses

1-6. Removing and Reinstalling the DCP Board Assembly

5. For the HDW-750/750P/750CE/730 only

Remove the toothed small screw.

6. Remove the screw, open the board lever in the direc-

tion of arrow A and remove the board-to-board

connector that is connected to the MB-898 board.

7. Raise the DCP board assembly in the direction of

arrow B by about 15 mm and align the projection of

the board holder (F) with the recess of the DCP-28

board.

7. Slant the DCP board assembly to the front and remove

it.

DCP board

assembly

Recess of the

DVP board

assembly

MB-898 board

Board lever

Board lever A

Board-to-board

connecors

Toothed

small screw

P2 x4

Projection of

the board

holder (F)

DCP board

assembly

1-6 (E) HKDW-704

1-7. Removing and Reinstalling the DVP

Board Assembly

Removal

1. Open the inside panel.

2. Disconnect the DCP board assembly.

3. Disconnect the flexible card wire from the connector

(CN101) on the EQ-88 board.

.Life of flexible card wire will be significantly

shortened if it is folded. Be very careful not to fold

the flexible card wire.

.If the copper plating of the base material exposes

due to wear of the tin plated contact of the connec-

tor, replace it with the new flexible card wire.

4. For the HDW-750/750P/750CE/730 only

Disconnect the coaxial cable from the connector

(CN201) on the TX-78 board.

EQ-88 board

TX-78 board

CN201

Coaxial cable (white)

CN101

Flexible card wire

Reinstallation

1. Raise the board lever to its upright position.

2. Insert the DCP board assembly in a slant angle until

the projection of the PC board holder (F) meets the

recess of the DCP board assembly. At the above angle,

raise in the right angle and insert it.

3. When shaft of the board lever enters into the chassis,

slant the board lever and push down the board from its

top until it is firmly inserted to the board-to-board

connector of the MB-898 board.

4. Reinstall it by reversing the steps of disassembling.

.When re-installing the harness that is disconnected

in step 2, the CNAharness must be hooked on the

top edge of the AT-143 board.

.When re-installing the CNBharness, twist it by 3

turns and install it by pushing in the direction of

arrow A. The CNBharness must be installed 20

mm more far from the CNAharness.

.Fix the harness with the coating lead pin.

Illustlation when viewed

from the top

Illustration when viewed

from the front

Distance of

20 mm or more

DCP-28 board

AT-143 board

DCP-28 board

CNB

CNA

CNB

CNA

Harness

Coating lead pin

1-6. Removing and Reinstalling the DCP Board Assembly

1-7. Removing and Reinstalling the DVP Board Assembly

1-7 (E)

HKDW-704

5. Open the board level in the direction of arrow A.

Remove the board-to-board connector that is connect-

ed to the MB-898 board.

6. Pull up the DVP board assembly in the direction of

arrow B by 15 mm. Then align the protrusion of the

board holder (F) with the dent of the DVP board

assembly.

7. Remove the DVP board assembly by slanting it to the

front.

DVP board assembly

MB-898 board

Board lever

Board-to-board

connectors

Dent of the

DVP board

assembly

Protrusion

of the

board

holder (F)

DVP board assembly

1-7. Removing and Reinstalling the DVP Board Assembly

Reinstallation

1. Raise the board lever to its upright position.

2. Insert the DVP board assembly in a slant angle until

the projection of the PC board holder (F) meets the

recess of the DVP board assembly. At the above angle,

raise in the right angle and insert it.

3. When shaft of the board lever enters into the chassis,

slant the board lever and push down the board from its

top until it is firmly inserted to the board-to-board

connector on the MB-898 board.

4. Reinstall it by reversing the steps of removal.

HDW-750/750P/750CE/730 only

When routing the coaxial cable, route it through the three

hooks of the PC board holder (R), the projections of the

SDI shield plate and the clamp so that it does not protrude

out exceeding the board lever.

Coaxial cable

(WHT)

Coaxial cable

(WHT)

PC board holder (R)

Projection of

the SDI shield plate

Projections of

the SDI shield plate

Hooks

Board lever

Clamp

Serial No.10001 through 10119

Serial No.70001 through 70208

1-8 (E) HKDW-704

1-9. Installing the GPS-SS Harness

[A][A]

[A] In the Case of Reinstalling the GPS-SS

Harness while the Protection Assembly Cover

is being Connected (Tape remains attached

on the dust protection cover)

1. Remove the harness clamp.

.Store the harness clamp in a safe place because it is

not used for installation.

.The different type of harness clamp as shown in

Fig.Ais also used depending on the serial number.

2. Peel off the adhesive tape from the protection assem-

bly cover.

3. Connect the connector of the GPS-SS harness to the

connector (CN1) on the SS-92 board.

Confirm that the connector of the GPS-SS harness is

connected firmly to the connector (CN1) on the SS-92

board.

4. Pass the connector at the opposite end of the GPS-SS

harness in the direction of arrow A through the

opening of the frame.

Protection

assembly cover

SS-92 board

(CN1)

Adhesive

tape

Harness clamp

GPS-SS

harness

Opening of

the frame

Harness clamp

Fig.A

1-8. Removing and Reinstalling the

Handle Assembly

Removal

1. Remove the precision screw (P2.6 x5) and remove

the rear cover assembly.

Be careful not to lose the washer.

2. Rotate the lock lever in the direction of arrow A to

release the lock.

3. Rotate the lock knob in the direction of arrow B to

release the lock, and slide the VF slide assembly in the

direction of arrow C.

4. Remove the four screws (B3 x8), and raise the handle

assembly slightly. Then rotate the handle assembly in

the direction of arrow D by 90d.

5. Remove the E portion in the direction of arrow F as if

it is pulled out from the handle assembly.

Reinstallation

Reinstall it by reversing the steps of removal.

B3 x8

Handle assembly

Lock lever

Lock knob

VF slide assembly

Washer

(W2.6)

Precision screw

P2.6 x5

Rear cover

assembly

E portion

B3 x8

1-8. Removing and Reinstalling the Handle Assembly

1-9. Installing the GPS-SS Harness

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