Spirit XT8 Bedienungsanleitung

SERVICE MANUAL

XT 8

XT 9

XT 10

Table of Contents

TroubleshootingGuide

ElectronicSystem……………………………………………….3

MechanicalSystem……………………………………………...4

Repair Procedures

Procedure 1 (Calibrating the unit)………………………………5

Procedure 2 (Checking wire harness)…………………………...6

Procedure 3 (Speed sensor adjustment)…………………………6

Procedure 4 (Checking treadmill circuit breaker)……………….6

Procedure 5 (Checking roller for magnet)……………………….6

Procedure 6 (Adjust torque boost)………………………………6

Procedure 7 (Replacing controller)……………………………...7

Procedure 8 (Replacing wire harness)…………………………...7

Procedure 9 (Replacing drive motor)……………………………7

Procedure 10 (Replacing incline motor)…………………………7

Procedure 11 (Controller diagram)………………………………8

Procedure 12 (XT 10 Engineering mode).……………………….9

Warranty

ContactingCustomer Service…………………………………....10

TreadmillWarranty……………………………………………....10

Warranty Policy………………………………………………….11

Parts Order Form………………………………………………...12

Warranty Labor Credit Form…………………………………….13

XT 8 ExplodedView...…………………………………………………14

Parts List....................................................................................15-17

XT 9 ExplodedView....………………………………………………...18

Parts List......................................................................................19-21

XT 10ExplodedView....………………………………………………...22

Parts List......................................................................................23-25

Troubleshooting Guide

ELECTRONIC SYSTEM

No power

There is no power to the console.

LS error

Belt movement for a few seconds then LS error

LS error

No belt movement at all then LS error

Incline does not work

Belt surging

Belt speeds up and slows down frequently

1. Unit must be plugged into an outlet with power

2. Power switch must be illuminated

3. Tether cord must be in place

4. Check treadmill circuit breaker. (procedure 4)

5. Check “POWER” LED on controller. (procedure 11)

6. Make sure wires on board are plugged in securely.

7. Check wire harness for continuity. (procedure 2)

8. If LED’s on controller are not lit, test fuse on controller. If fuse is good, replace controller.

(procedure 7)

9. If LED’s are on, replace console.

1. Run the calibration procedure. (procedure 1)

2. Adjust speed sensor. (procedure 3)

3. Check roller for magnet (Procedure 5)

4. Check wire harness for continuity. (procedure 2)

5. If roller has a magnet and sensor adjustment does not fix, replace speed sensor.

1. Run the calibration procedure. (procedure 1)

2. Check wire harness for continuity. (procedure 2)

3. Look at LED labeled “PWM”. (procedure 11)

-If it lights up when the START button is pressed, replace the controller.

- If it does not light when the START button is pressed, replace the console.

1. Run the calibration procedure. (procedure 1)

2. Check wire harness for continuity. (procedure 2)

3. If there is an ERR message in the incline window, make sure that all the wires from the

incline motor are connected to the controller correctly (procedure 12). If they are

connected correctly, and the calibration does not fix, replace the incline motor. (procedure

10)

4. When the UP and DOWN buttons are pressed, there should be a “beep” and a number

change in the incline window. If there isn’t, replace the console.

5. Observe the UPand DOWN diagnostic lights on the controller (procedure 11).When the

UP or DOWN buttons are pressed, you should (1) see one of the lights come on and (2)

hear a relay click.

- If there is no relay click and no diagnostic lights, replace console and controller

(procedure 7).

- If there is a relay click and a diagnostic light and motor wires are connected

correctly, replace incline motor.

1. Adjust torque boost (procedure 6)

2. Adjust speed sensor (procedure 3)

3. Replace controller (procedure 7)

Troubleshooting Guide

MECHANICAL SYSTEM

Belt noise

Drive motor noise

Deck noise

Squeaking or creaking while walking

1. Check belt to see if it needs to be tracked.

2. Take off motor hood to make sure noise is from belt.

3. Check belt and deck for damage.

4. Clean deck and re-lube.

1. Check wires around motor for rubbing.

2. Remove, clean, and re-insert the motor brushes

3. Replace motor. (procedure 9)

1. Tighten deck bolts

2. Clean and re-lube deck

XT8 Calibration

1. Remove tether cord. Press and hold the START and FAST buttons and put tether cord back on. Display will go

into test mode. “SET” will blink in middle of screen.

2. Use “STOP” button to change from Km (Meteric) to M (English).

3. Wheel size will be shown in the SPEED window. Use FAST or SLOW buttons to change. (2.50) Press START.

4. Minimum speed will be shown in the SPEED window. Use FAST or SLOW buttons to change. (0.5) Press

START.

5. Max speed will be shown in the SPEED window. Use FAST or SLOW buttons to change. (10.0) Max elevation

will be shown in the INCLINE window. Use UP or DOWN buttons to change. (14)

6. Press START. Unit will now auto-calibrate speed then incline. Unit will reset when it completes calibration.

XT9 Calibration

1. Remove tether cord. Press and hold the START and FAST buttons and put tether cord back on. Display will go

into test mode. Press ENTER.

2. “UNITS” English or Metric will scroll along the bottom of the display. Use UP or DOWN buttons to change.

Press ENTER.

3. “ADJUSTWHEELSIZE” will scroll along the bottom of the display and a number will flash in the calorie

window. Use UP or DOWN buttons to change. (2.30) Press ENTER.

4. “ADJUST MIN SPEED” will scroll along the bottom of the display and a number will flash in the calorie

window. Use UP or DOWN buttons to change. (0.5) Press ENTER.

5. “ADJUST MAX SPEED” will scroll along the bottom of the display and a number will flash in the calorie

window. Use UP or DOWN buttons to change. (10.0) Press ENTER.

6. “ADJUST MAX ELEVATION” will scroll along the bottom of the display and a number will be in the calorie

window. Use UP or DOWN buttons to change. (14) Press ENTER.

7. “GRADE RETURN” will scroll along the bottom of the display and “ON” or “OFF” will be in the calorie

window. Use UP or DOWN to change. (ON)

8. Press START. Unit will now auto-calibrate speed then incline. Unit will reset when it completes calibration.

XT10Calibration

1. Remove tether cord. Press and hold the START and FAST buttons and put the tether cord back on. Display will

go into a test mode then FACTORY SETTING will scroll across the screen. Press ENTER.

2. “POWER ON” will scroll across the screen. Use UP or DOWN buttons to change. (ON) Press ENTER.

3. “UNITS ENGLISH” will scroll across the screen. Use UP or DOWN buttons to change from English to Metric.

Press ENTER.

4. “ADJUST WHEEL SIZE” will scroll across the screen.A number will be in the time window. Use UP or DOWN

buttons to change. (2.50) Press ENTER.

5. “ADJUST MIN SPEED” will scroll across the screen. Anumber will be in the time window. Use UPor DOWN

buttons to change. (0.5) Press ENTER.

6. “ADJUST MAX SPEED” will scroll across the screen. Anumber will be in the time window. Use UP or DOWN

buttons to change. (12.0) Press ENTER.

7. “ADJUST MAX ELEVATION” will scroll across the screen. Anumber will be in the time window. Use UP or

DOWN buttons to change. (15)

8. Press START. Unit will now auto-calibrate speed then incline. Unit will reset when it completes calibration.

PROCEDURE 1: Calibrating the unit

Repair Procedures

PROCEDURE 2: Checking wire harness for continuity

2.1 Set your multimeter to read ohms.

2.2 Place the test leads at opposite ends of the wire, make sure both leads are on the same wire and are in contact

with metal.

2.3 If the reading is close to 0 ohms, the wire has continuity (unbroken).

2.4 If the reading is very high or there is no reading at all, there is no continuity.

2.5 If there is no continuity, the harness needs to be replaced.

PROCEDURE 3: Speed sensor adjustment

3.1 Take off the motor hood.

3.2 The speed sensor is located on the frame, near where the drive belt goes around the front roller.

3.3 The sensor should be adjusted to about 1/16th of an inch from the front roller.

PROCEDURE 4: Checking treadmill circuit breaker

4:1 The circuit breaker is a small, red button between the power cord and the power switch.

4.2 Press the button in to reset.

PROCEDURE 5: Check roller for magnet

5.1 The front roller should have a round magnet and a round counter weight.

5.2 Take a screw or something metallic and test each one.

5.3 Only one should be magnetic.

PROCEDURE 6: Adjust Torque Boost

6.1 Using a small screw driver, turn the dial counter clockwise until it stops.

6.2 Press the START button on the console.

6.3 With someone standing on the walking belt, turn clockwise until the belt begins to move.

6.4 Increase the speed and check for smooth belt movement.

(See PROCEDURE 11 for location of Torque Boost)

PROCEDURE 10: Replacing incline motor

10.1 Turn power switch off.

10.2 If possible, fold up unit.

10.3 Turn treadmill onto its side.

10.4 Disconnect motor wires from controller.

10.5 Remove bolt from incline tube.

10.6 Remove bolt from top of incline motor and take out motor.

10.7 Insert new motor and put in bolt on the top.

10.8 Reconnect motor wires to controller.

10.9 Turn on unit. The new motor should turn until it is at “zero”.

10.10 Insert bolt into incline tube.

PROCEDURE 7: Replacing controller

7.1 Disconnect power cord from unit.

7.2 Remove motor hood.

7.3 Remove two Phillips screws holding in the controller.

7.4 Disconnect all wires connected to the controller.

7.5 Insert new controller, secure with Phillips screws.

7.6 Reconnect wires to controller. (See Procedure 12 )

PROCEDURE 8: Replacing wire harness

8.1 Turn power switch off.

8.2 Unplug harness from console and controller.

8.3 Tie the end of the new harness to the old harness (with a zip-tie or spare wire).

8.4 As you pull the old harness out of the upright, you will pull the new harness in.

8.5 Connect to board and console, & turn power back on.

PROCEDURE 9: Replacing drive motor

9.1 Turn power switch off.

9.2 Disconnect red and black motor wires from controller.

9.3 Loosen tension bolt and remove four motor bolts.

9.4 Take off drive belt.

9.5 Insert new motor into place.

9.6 Put drive belt on.

9.7 Put in four motor bolts. Do not tighten them all the way down.

9.8 Tighten the tension bolt until you only have about an inch of play in the drive belt.

9.9 Tighten down the four motor bolts.

9.10 Plug the motor wires into the controller.

AC 2

AC 1

COM

DOWN

FUSE

Down UP

PROCEDURE 11: Controller diagram

1. Black wire from power switch

2. White wire from power switch

3. Black wire from incline motor

4. White wire from incline motor

5. Red wire from incline motor

6. Incline potentiometer

7. Wire harness connection

8. Torque boost adjustment

9. White motor wire

10. Red motor wire

PROCEDURE 12: XT 10 Engineering mode

1. Remove the tether cord.

2. Press and hold the START, ENTER, and STOP buttons and replaced the tether

cord.

3. The display will say ENGINEERING MODE. Press ENTER.

4. Press the UP and DOWN buttons to scroll through the following sub menus:

-Calibration

-Factory Settings

-Security

-Functions

-DisplayTest

-Key Test

5. Press ENTER to access the desired program.

-Calibration

Speed Calibration – In this mode, you can test the speed.

Incline Calibration – In this mode, you can test the incline.

-FactorySettings

This mode will allow you to view the Wheel size, Max inc, Max and Min speed.

Use the UP and DOWN buttons to scroll through. (They cannot be changed here)

-Security

Child Lock On/Off

Press ENTER to turn on or off. To unlock display, press START and ENTER.

-Functions

Sleep Mode On/Off. Press ENTER to turn on or off.

Units English/Metric. Press ENTER to change.

Maintenance

Lube Message Reset. Press ENTER to reset.

Odometer Reset. Press ENTER to reset.

Pause Mode On/Off. Press ENTER to turn on or off.

-Display Test

Test all LED’s

-Key Test

Test all buttons on console.

CONTACTING CUSTOMER SERVICE

It is the responsibility of the Dealer to assemble and setup any Spirit product they have sold, as

well as diagnose problems and perform service, regardless of the product’s location. Recognizing

the importance of insuring the consumer’s satisfaction, Spirit technical support will always be

available to assist the Dealer in diagnosing a problem. All warranties are valid from the original

date of purchase by the original purchaser.

PARTS ORDERS Fax 870-930-9013

Fax your order using a completed parts purchase order to (870) 930-9013. Please do not call to

place your parts orders, fax only. Service technicians are available to assist in the repair of

treadmills. If taking parts orders by telephone, technical service calls will go unanswered.

Standard shipping is UPS ground. If you need an order shipped by anothermethod, you must

payforshipping.

CUSTOMER SERVICE Call 800-258-4555

Calling from Store Location

Dial 1 to reach the first available technician, or select the extension number for one technician. You

must have the serial number of the machine.

Eddie Greene, Customer Service Supervisor ext. 630

Jerry Savage, Customer Support ext. 632

Travis Lawrence, Customer Support ext. 633

Kevin Thomas, Customer Support ext. 628

If the technician you choose is unavailable, leave a detailed message. Leave only one message. Do

not call another extension. Do not leave multiple messages. This results in a duplication of effort

and keeps our technicians from assisting you and other customers in a prompt manner.

CallingfromCustomerLocation

Dial 0 for an operator. Relay to the operator you are a dealer and in a customer’s home. You will

be assisted by the first available technician.

TREADMILLWARRANTY

Spirit Manufacturing Inc. warrants all its treadmills’ parts for a period of 5 years from the date of

retail sale, as determined by sale receipt, or eighteen (18) months from the original factory shipping

date, whichever comes first. Spirit’s responsibilities include providing new or remanufactured

parts, at Spirit’s option, and technical support to our independent dealers and servicing

organizations. In the absence of a dealer or service organization, these warranties will be

administered by Spirit directly to a consumer. An extended warranty period applies to the

following components:

XT 8

Frame - Lifetime

Motor - 20 years

All parts - 3 years

Labor - 1 year

XT 9 & XT 10

Frame - Lifetime

Motor - 30 years

All parts - 3 years

Labor - 1 year

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