Stellar labs TireMan 28 Bedienungsanleitung

TireMan 28

Owner’s Manual

Stellar Industries, Inc.

190 State Street

PO Box 169

Garner, IA 50438

800-321-3741

Fax: 641-923-2811

www.stellarindustries.com

Subject to Change without Notification.

Rev 3

PN 89781

Installation • Assembly Drawings • Parts

Notice: A copy of this manual must remain with the equipment at all times.

For a printable download copy, please visit: www.stellarindustries.com

Page ii | Stellar®TM28 TireMan Owner’s Manual

Model TM28 Manual Revisions

Date of Revision Section Revised Description of Revision

June, 2019 Drawings Added Short Arm breakdown drawings

and BOM table

July, 2021 Dimensions

Hydraulic Kits

Assembly Drawings

Operating, maintaining, and servicing a Stellar product may expose you

to chemicals including, but not limited to, engine exhaust, carbon monoxide, phthalates,

and lead. These chemicals are known to the State of California to cause cancer and birth

defects (or other reproductive harm). To keep your exposure to a minimum, be sure to

avoid breathing exhaust and service your Stellar product in a well-ventilated area while

wearing gloves or washing your hands frequently. For more information, go to

www.P65Warnings.ca.gov/passenger-vehicle.

WARNING

Stellar®TM28 TireMan Owner’s Manual | Page iii

Table of Contents

Introduction ............................................................................................................................................iv

Model TM28 Long Arm Dimensions/Specifications ............................................................................ 1

Model TM28 Short Arm Dimensions/Specifications ............................................................................ 2

General Installation................................................................................................................................ 3

Installer Notice ..................................................................................................................................... 3

Torque Data Chart .............................................................................................................................. 4

Hydraulic Installation.............................................................................................................................. 5

Hydraulic Pressure Settings.................................................................................................................... 6

Face Seal/O-Ring Size Chart................................................................................................................. 6

Hydraulic Kit Long Arm - PN 87824 ....................................................................................................... 7

Hydraulic Kit Short Arm - PN 100038 ..................................................................................................... 8

Valve Bank Assembly - PN 117184 ........................................................................................................ 9

Hydraulic Bulkhead - PN 117185......................................................................................................... 10

Control Kit - PN 87826........................................................................................................................... 11

Decal Placement - PN 89783.............................................................................................................. 12

TM28 Long Arm BOM - PN 87064 ........................................................................................................ 13

TM28 Long Arm Breakdown - PN 87064 ............................................................................................. 14

TM28 Long Arm Breakdown - PN 87064 (cont.) ................................................................................ 15

TM28 Short Arm BOM - PN 99604 ........................................................................................................ 16

TM28 Short Arm Breakdown - PN 99604............................................................................................. 17

TM28 Short Arm Breakdown - PN 99604 (cont.) ................................................................................ 18

TM28 Side Shift Assembly - PN 85398 ................................................................................................. 19

TM28 Side Shift Cylinder Assembly - PN 89388 .................................................................................. 20

Bearing - PN 63518 ............................................................................................................................... 21

Pad Rotation Bearing Assembly - PN 72187 ...................................................................................... 22

Valve Bank - PN 87380 ......................................................................................................................... 23

Radio Transmitter - PN 89149/93084 ................................................................................................... 24

Page iv | Stellar®TM28 TireMan Owner’s Manual

Introduction

A copy of this manual is provided with every tire manipulator and can be found in the hard

plastic manual case. A copy of this manual shall remain with the tire manipulator at all

times.

Throughout the manual, three signal words will be used to bring attention to important

items:

A NOTICE signal word indicates a practice not related to physical injury.

A WARNING signal word indicates a hazardous situation which, if not

avoided, could result in death or serious injury.

A DANGER signal word indicates a hazardous situation which, if not

avoided, will result in death or serious injury.

Information contained within this manual does not cover operation, maintenance, or

troubleshooting. Please refer to the details on these items.

This manual is not binding. Stellar Industries, Inc. reserves the right to change, at any

time, any or all of the items, components, and parts deemed necessary for product

improvement or commercial/production purposes. This right is kept with no requirement or

obligation for immediate mandatory updating of this manual.

In closing:

If more information is required or technical assistance is needed, or if you feel that any

part of this manual is unclear or incorrect, please contact the Stellar Customer Service

Department by phone at 800-321-3741 or email at [email protected].

WARNING

NOTICE

DANGER

For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at

800-321-3741

Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST

Or email at the following addresses:

Technical Questions, and Information [email protected]

Order Parts [email protected]

Warranty Information [email protected]

Stellar®TM28 TireMan Owner’s Manual | Page 1

38 in

15.4 in

114 in

110 in

171 in

Capacity 28000 lb (12700 kg)

Clamping Span 38" to 171" (95 cm to 434 cm)

Body Rotation Dual pinion drive, 110 Deg rotation range

Pad Rotation Dual worm gear continuous 360 deg rotation

Power supply required 16 gpm @ 3000 psi (60 lpm @ 207 bar)

Optional Controls Radio Remote, Fully Proportional Paddle Controls for all functions

Approx. shipping weight W/loader mount: 16,100 lb (7303 kg)

W/forklift mount: 15,100 lb (6849 kg)

Model TM28 Long Arm Dimensions/Specifications

Page 2 | Stellar®TM28 TireMan Owner’s Manual

83 in

110 in

162 in

15.4 in

40 in

Capacity 28000 lb (12700 kg)

Clamping Span 40" to 162" (102 cm to 411 cm)

Body Rotation Dual pinion drive, 110 Deg rotation range

Pad Rotation Dual worm gear continuous 360 deg rotation

Power supply required 16 gpm @ 3000 psi (60 lpm @ 207 bar)

Optional Controls Radio Remote, Fully Proportional Paddle Controls for all functions

Approx. shipping weight W/loader mount: 14,800 lb (6713 kg)

W/forklift mount: 13,800 lb (6260 kg)

Model TM28 Short Arm Dimensions/Specifications

Stellar®TM28 TireMan Owner’s Manual | Page 3

Installer Notice

According to Federal Law (49 cfr part 571), each final-stage manufacturer shall complete

the vehicle in such a manner that it conforms to the standards in effect on the date of

manufacture of the incomplete vehicle, the date of final completion, or a date between

those two dates. This requirement shall, however, be superseded by any conflicting

provisions of a standard that applies by its terms to vehicles manufactured in two or more

stages.

Therefore, the installer of Stellar®Cranes and Bodies is considered one of the manufacturers

of the vehicle. As such a manufacturer, the installer is responsible for compliance with all

applicable federal and state regulations. They are required to certify that the vehicle is in

compliance with the Federal Motor Vehicle Safety Standards and other regulations issued

under the National Traffic and Motor Vehicle Safety Act.

Please reference the Code of Federal Regulations, title 49 - Transportation, Volume 5 (400-

999), for further information, or visit http://www.gpoaccess.gov/nara/index.html for the full

text of Code of Federal Regulations.

General Installation

This chapter is designed to serve as a general guide for the installation of a Stellar TM28.

Each installation is considered unique so certain portions of this chapter may or may not

apply to your direct application. If a question should arise during the installation process,

please contact Stellar Customer Service at (800) 321 3741.

Do not install this crane/manipulator on a body not capable of handling

the loads imposed on it. Failure to do so may result in serious injury or death.

WARNING

Page 4 | Stellar®TM28 TireMan Owner’s Manual

When using the torque data in the

chart, the following rules should be

observed:

• Bolt manufacturer’s particular

specifications should be consulted

when provided.

• Flat washers of equal strength

must be used.

• All torque measurements are

given in foot-pounds. To convert

to inch-pounds, multiply by 12.

• Torque values specified are for

bolts with residual oils or no special

lubricants applied.

• Torque values for socket-head

capscrews are the same as for

Grade 8 capscrews.

• Do not use these values if a different torque value or tightening

procedure is given for a specific application. Torque values listed are for general use

only. Check tightness of fasteners periodically.

• Shear bolts are designed to fail under predetermined loads. Always replace shear bolts

with identical grade.

• Fasteners should be replaced with the same or higher grade. If higher grade fasteners

are used, these should only be tightened to the strength of the original.

• Tighten plastic insert or crimped steel-type lock nuts to approximately 110 percent of the

dry torque values shown in the chart below, applied to the nut, not to the bolt head.

Tighten toothed or serrated-type lock nuts to the full torque value. Note: “Lubricated”

means coated with a lubricant such as engine oil, or fasteners with phosphate and oil

coatings. “Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts

to approximately 80% of dry bolts.

Size Bolt DIA Plain Plated Plain Plated Plated

(DIA-TPI) (Inches) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb)

5/16-18 0.3125 17 13 25 18 22

3/8-16 0.3750 31 23 44 33 39

7/16-14 0.4375 49 37 70 52 63

1/2-13 0.5000 75 57 105 80 96

9/16-12 0.5625 110 82 155 115 139

5/8-11 0.6250 150 115 220 160 192

3/4-10 0.7500 265 200 375 280 340

7/8-9 0.8750 395 295 605 455 549

1-8 1.000 590 445 910 680 823

1 1/8-7 1.1250 795 595 1290 965 1167

1 1/4-7 1.2500 1120 840 1815 1360 1646

1 3/8-6 1.3750 1470 1100 2380 1780 2158

1 1/2-6 1.500 1950 1460 3160 2370 2865

GRADE 5 GRADE 8 GRADE 9

Torque Data Chart

NOTICE

Stellar®TM28 TireMan Owner’s Manual | Page 5

Hydraulic Installation

Never modify or alter any of the equipment, whether mechanical, electrical, or hydraulic,

without Stellar Industries’ approval.

Do not touch or grab any hoses that could be under pressure. Release

system pressure before attempting to make adjustments or repairs.

Do not attempt service or repair when PTO is engaged.

Disassemble and assemble hydraulic components on a clean surface.

Clean all metal parts in a nonflammable cleaning fluid. Then lubricate all components to

aid in assembly.

Hydraulic fluid expands when heated. This raises the pressure in an

unventilated tank. Release the tank pressure before removing the cap completely. Failure

to do so may cause the oil to shoot out of the tank very rapidly and cause severe burns.

Do not rely on the hydraulic fluid to support the boom or crane. If

hydraulic fluid escapes, the boom or crane can fall immediately. Make sure the ground or

blocking is supporting the boom before performing any maintenance or repair.

Contaminants in a hydraulic system affect operation and will result in

serious damage to the system components. Dirty hydraulic systems are a major cause of

component failures.

If evidence of foreign particles is found in the hydraulic system, flush the system.

When installing metal hydraulic tubes, tighten all fittings finger tight. Then, in order, tighten

the fittings at the rigid end, the adjustable end, and the mounting brackets. After tubes

are mounted, install the hoses. Connect both ends of the hose with all fittings finger tight.

Position the hose so it does not rub the machine or another hose and has a minimum of

bending and twisting. Tighten fittings in both couplings.

Due to manufacturing methods, there is a natural curvature to a hydraulic hose. The hose

should be installed so any bend is with this curvature.

WARNING

NOTICE

Page 6 | Stellar®TM28 TireMan Owner’s Manual

Hydraulic Pressure Settings

Main Relief 3000 psi

Pressure (psi)

Function Flow (gpm) Extend Retract

Fallback 6.6 3000 3000

Pad Rotate 15.6 3000 3000

Side Shift 6.6 3000 3000

Body Rotate 15.6 3000 3000

Clamp 15.6 3000 3000

Face Seal (A)

Stellar®PN

Hose

Size

Fitting

Size Stellar®PN

O-ring Boss (B)

#4 C2027 D1245

#6 C2028 D1246

#8 C2029 D1247

#10 32223 D1248

#12 D1244 D1249

#161”

3/4”

5/8”

1/2”

3/8”

1/4”

D1250

Face Seal/O-Ring Size Chart

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