STIEBEL ELTRON HSBB 200 S Bedienungsanleitung

OPERATION AND INSTALLATION

Cylinder and hydraulic module

» HSBB 200 S (GB)

2| HSBB 200 S (GB) www.stiebel-eltron.com

CONTENTS | SPECIAL INFORMATION

SPECIAL INFORMATION

OPERATION

1. General information ��3

1.1 Relevant documents_____________________________________________ 3

1.2 Safety instructions_______________________________________________ 3

1.3 Other symbols in this documentation _______________________ 3

1.4 Information on the appliance _________________________________ 3

1.5 Units of measurement __________________________________________ 3

2. Safety��4

2.1 Intended use______________________________________________________ 4

2.2 General safety instructions ____________________________________ 4

2.3 Test symbols ______________________________________________________ 4

3. Appliance compatibility ��4

4. Appliance description ��4

5. Settings ��4

6. Cleaning, care and maintenance ��5

7. Troubleshooting ��5

INSTALLATION

8. Safety��5

8.1 General safety instructions ____________________________________ 5

8.2 Instructions, standards and regulations ____________________ 5

9. Appliance description ��5

9.1 Standard delivery________________________________________________ 5

9.2 Accessories________________________________________________________ 5

10. Preparations ��6

10.1 Installation site___________________________________________________ 6

10.2 Transport and handling ________________________________________ 6

11. Installation��6

11.1 Positioning the equipment_____________________________________ 6

11.2 Removing/ ﬁtting the front casing___________________________ 6

11.3 Heating water connection and safety valve ________________ 7

11.4 DHW connection and safety assembly_______________________ 8

11.5 Filling the system ________________________________________________ 8

11.6 Venting the appliance__________________________________________ 10

12. Power supply �� 10

12.1 Electric emergency/booster heater and control voltage 11

12.2 Sensor installation______________________________________________ 14

12.3 Remote control__________________________________________________ 15

13. Commissioning �� 15

13.1 Checks before commissioning the heat pump manager 15

13.2 Commissioning the heat pump manager __________________ 16

13.3 Appliance handover ____________________________________________ 16

14. Decommissioning �� 16

15. Maintenance �� 17

16. Speciﬁcation �� 18

16.1 Dimensions and connections _________________________________ 18

16.2 Hydraulic diagram______________________________________________ 19

16.3 Wiring diagram _________________________________________________ 20

16.4 Details on energy consumption______________________________ 22

16.5 Data table ________________________________________________________ 22

GUARANTEE | ENVIRONMENT AND RECYCLING

SPECIAL INFORMATION

- The appliance may be used by children aged 8

and older and persons with reduced physical,

sensory or mental capabilities or a lack of ex-

perience and know-how, provided that they are

supervised or they have been instructed on how

to use the appliance safely and have understood

the resulting risks. Children must never play with

the appliance. Children must never clean the ap-

pliance or perform user maintenance unless they

are supervised.

- The connection to the power supply must be in

the form of a permanent connection. Ensure the

appliance can be separated from the power sup-

ply by an isolator that disconnects all poles with

at least 3mm contact separation.

- Observe all applicable national and regional reg-

ulations and instructions.

- Observe minimum distances (see chapter "Instal-

lation/ Preparations/ Installation site").

- Only a qualiﬁed contractor should carry out in-

stallation, commissioning, maintenance and re-

pair of the appliance.

DHW cylinder

- Drain the appliance as described in chapter "In-

stallation/ Maintenance/ Draining the DHW

cylinder".

- Observe the maximum permissible pressure (see

chapter "Installation/ Speciﬁcation/ Data table").

- The DHW cylinder is under mains pressure. If no

diaphragm expansion vessel is installed, expan-

sion water will drip from the safety valve during

heat-up.

- Regularly activate the safety valve to prevent

it from becoming blocked, e.g. by limescale

deposits.

- The safety valve drainage aperture must remain

open to atmosphere.

OPERATION

General information

www.stiebel-eltron.com HSBB 200 S (GB) | 3

OPERATION

1. General information

The chapters "Special Information" and "Operation" are intended

for both the user and qualiﬁed contractors.

The chapter "Installation" is intended for qualiﬁed contractors.

Note

Read these instructions carefully before using the appli-

ance and retain them for future reference.

Pass on the instructions to a new user if required.

1.1 Relevant documents

Operating and installation instructions for the WPM heat

pump manager

Operating and installation instructions for the connected

heat pump

Operating and installation instructions for all other sys-

tem components

1.2 Safety instructions

1.2.1 Structure of safety instructions

KEYWORD Type of risk

Here, possible consequences are listed that may result

from failure to observe the safety instructions.

 Steps to prevent the risk are listed.

1.2.2 Symbols, type of risk

Symbol Type of risk

Injury

Electrocution

Burns

(burns, scalding)

1.2.3 Keywords

KEYWORD Meaning

DANGER Failure to observe this information will result in serious

injury or death.

WARNING Failure to observe this information may result in serious

injury or death.

CAUTION Failure to observe this information may result in non-seri-

ous or minor injury.

1.3 Other symbols in this documentation

Note

General information is identiﬁed by the adjacent symbol.

 Read these texts carefully.

Symbol Meaning

Material losses

(appliance damage, consequential losses and environmen-

tal pollution)

Appliance disposal

 This symbol indicates that you have to do something. The ac-

tion you need to take is described step by step.

These symbols show you the software menu level (in

this example level3).

1.4 Information on the appliance

Connections

Symbol Meaning

Inlet/ intake

Drain/ outlet

Domestic hot water

DHW circulation

Heat pump

Central heating

1.5 Units of measurement

Note

All measurements are given in mm unless stated oth-

erwise.

OPERATION

Safety

4| HSBB 200 S (GB) www.stiebel-eltron.com

2. Safety

2.1 Intended use

This appliance is designed for heating and cooling rooms (area

cooling 18°C/ 23°C) and for heating DHW.

This appliance is intended for domestic use. It can be used safely

by untrained persons. The appliance can also be used in a non-do-

mestic environment, e.g. in a small business, as long as it is used

in the same way.

Any other use beyond that described shall be deemed inappropri-

ate. Observation of these instructions and of instructions for any

accessories used is also part of the correct use of this appliance.

2.2 General safety instructions

WARNING Burns

There is a risk of scalding at outlet temperatures in ex-

cess of 43 °C.

WARNING Injury

The appliance may be used by children aged 8 and older

and persons with reduced physical, sensory or mental

capabilities or a lack of experience and know-how, pro-

vided that they are supervised or they have been in-

structed on how to use the appliance safely and have

understood the resulting risks. Children must never play

with the appliance. Children must never clean the ap-

pliance or perform user maintenance unless they are

supervised.

WARNING Injury

For safety reasons, only operate the appliance with the

front casing closed.

Note

The DHW cylinder is under mains pressure. If no dia-

phragm expansion vessel is installed, expansion water

will drip from the safety valve during heat-up.

 If water continues to drip when heating is complet-

ed, please inform your qualiﬁed contractor.

2.3 Test symbols

See type plate on the appliance.

3. Appliance compatibility

The appliance can be operated in conjunction with the following

air | water heat pumps:

- WPL 07-17 ACS classic

- WPL 15

- HPA-O 3-8 CS Plus

- HPA-O 7 Premium

4. Appliance description

The appliance comprises a hydraulic module and an integral DHW

cylinder and is equipped with a removable front casing. The appli-

ance is connected hydraulically and electrically to the heat pump.

In addition to the DHW cylinder, the following system components

are integrated:

- Heat pump manager

- Cylinder charging pump/ heating circuit pump

- Multifunction assembly with safety valve and 3-way diverter

valve

- Emergency/booster heater for mono energetic operation

- Diaphragm expansion vessel for equalising the pressure in

the heating circuit

DHW cylinder

The steel cylinder is coated on the inside with directly applied spe-

cial enamel and is equipped with a protective anode. The anode

protects the cylinder interior from corrosion.

The heating water heated by the heat pump is pumped through an

indirect coil inside the DHW cylinder. The heat channelled through

the indirect coil is thus transferred to the domestic hot water. The

integral heat pump manager regulates the DHW heating to the

required temperature.

Heat pump manager (WPM)

The system is controlled by means of the integral heat pump man-

ager.

You can set the times and temperatures for heating operation and

heating DHW. Remote controls for controlling the heating circuit

are available as accessories.

For detailed information, see the enclosed operating and instal-

lation instructions for the WPM heat pump manager.

Multifunction assembly (MFG)

The multifunction assembly switches between heating circuit and

DHW heating.

5. Settings

Material losses

The system's active frost protection is not guaranteed if

the power supply is interrupted.

 Never interrupt the power supply even outside the

heating season.

Note

The heat pump manager has an automatic summer/win-

ter changeover so you can leave the system switched on

in summer.

The system is controlled by means of the integral heat pump

manager. Please observe the heat pump manager operating and

installation instructions.

INSTALLATION

Cleaning, care and maintenance

www.stiebel-eltron.com HSBB 200 S (GB) | 5

OKMENU

D0000064711

6. Cleaning, care and maintenance

 Have the electrical safety of the appliance and the function

of the safety assembly regularly checked by a qualiﬁed

contractor.

 Have the protective anode checked by a qualiﬁed contractor

after the ﬁrst two years of use. The qualiﬁed contractor will

then determine the intervals at which repeat checks should

be performed.

 Never use abrasive or corrosive cleaning agents. A damp

cloth is sufﬁcient for cleaning the appliance.

Scaling

Almost every type of water will deposit limescale at high tem-

peratures. This settles inside the appliance and affects both the

performance and service life. A qualiﬁed contractor who knows

the local water quality will tell you when the next service is due.

 Check the taps regularly. Limescale deposits at the tap out-

lets can be removed using commercially available descaling

agents.

 Regularly activate the safety valve to prevent it from becom-

ing blocked, e.g. by limescale deposits.

7. Troubleshooting

Problem Cause Remedy

The water does not heat

up. The heating does not

work.

There is no power.

Check the fuses/MCBs in

your fuse box/distribu-

tion panel.

If you cannot remedy the fault, notify your qualiﬁed contractor.

To facilitate and speed up your request, provide the number from

the type plate (000000-0000-000000).

No.: 000000-0000-000000

Made in Germany

D0000070862

INSTALLATION

8. Safety

Only a qualiﬁed contractor should carry out installation, commis-

sioning, maintenance and repair of the appliance.

8.1 General safety instructions

We guarantee trouble-free function and operational reliability only

if original accessories and spare parts intended for the appliance

are used.

8.2 Instructions, standards and regulations

Note

Observe all applicable national and regional regulations

and instructions.

9. Appliance description

9.1 Standard delivery

The following are delivered with the appliance:

- Operating and installation instructions for the WPM heat

pump manager

- Outside temperature sensor AFPT

- 4 adjustable feet

- 1 expansion vessel (incl. fastening material)

- 1 installation kit (pressure reducing valve, check valves, ex-

pansion relief valve, tundish)

9.2 Accessories

Required accessories

Safety assemblies and pressure reducing valves are available

to suit the prevailing supply pressure. These type-tested safety

assemblies protect the appliance against impermissible excess

pressure.

Required for area cooling:

- Temperature sensor PT1000

- FET remote control

Further accessories

- Remote control for heating operation

- High limit safety cut-out STB-FB

- Pressure hoses

- Water softener HZEA

- Segmented anode

INSTALLATION

Preparations

6| HSBB 200 S (GB) www.stiebel-eltron.com

10. Preparations

10.1 Installation site

Material losses

Never install the appliance in wet rooms.

Install the appliance near the draw-off point in a dry room free

from the risk of frost. To reduce line losses, keep the distance short

between the appliance and the heat pump.

Ensure the ﬂoor has sufﬁcient load-bearing capacity and evenness

(for weight, see chapter "Speciﬁcation/ Data table").

The room must not be subject to a risk of explosions arising from

dust, gases or vapours.

If you are installing the appliance in a boiler room together with

other heating equipment, ensure that the operation of other heat-

ing equipment will not be impaired.

Minimum clearances

≥250 ≥400

≥800

≥100

≥500

≥100

≥500

D0000070864

The minimum side clearances can be swapped to left or right.

10.2 Transport and handling

Material losses

Store and transport the appliance at temperatures be-

tween -20°C to +60°C.

Handling

If possible, transport the appliance to the installation site on the

non-returnable pallet. Alternatively, transport the appliance using

a sack truck, creeper board or tension belt, which can be posi-

tioned around the front adjustable feet as a carrying strap.

 Undo the 4screws from the non-returnable pallet.

D0000055519

 Tilt the appliance and wind the 4adjustable feet into the

appliance.

 Lift the appliance off the pallet. For a better hold dur-

ing transport, use the recessed grips on the rear of the

appliance.

11. Installation

11.1 Positioning the equipment

 When positioning the appliance, observe minimum clearanc-

es (see chapter "Preparations/ Installation site").

 Use the adjustable feet to compensate for any unevenness in

the ﬂoor.

11.2 Removing/ ﬁtting the front casing

When removing the cover, take care with the cable connections

between the appliance and the electronic operating assembly.

D0000070879

 Remove the 2screws on the cover.

 Lift the cover.

INSTALLATION

Installation

www.stiebel-eltron.com HSBB 200 S (GB) | 7

D0000061666D0000070880

 Detach the plug of the electronic assembly for operation and

the earth connection from the front fascia.

 Remove the cover.

 Unhook the front casing towards the top.

Fitting the front casing

Fit the front casing in reverse order.

11.3 Heating water connection and safety valve

11.3.1 Safety instructions

Material losses

The heating system to which the appliance is connected

must be installed by a qualiﬁed contractor in accord-

ance with the water installation drawings in the technical

guides.

Material losses

When ﬁtting additional shut-off valves, install a further

safety valve in an accessible location on the heat gen-

erator itself or in the ﬂow line in close proximity to the

heat generator.

There must be no shut-off valve between the heat gen-

erator and the safety valve.

Oxygen diffusion

Material losses

Avoid open heating systems and plastic pipes in under-

ﬂoor heating systems which are permeable to oxygen.

In underﬂoor heating systems with plastic pipes that are per-

meable to oxygen and in open vented heating systems, oxygen

diffusion may lead to corrosion on the steel components of the

heating system (e.g. on the indirect coil of the DHW cylinder, on

buffer cylinders, steel heating elements or steel pipes).

Material losses

The products of corrosion (e.g. rusty sludge) can settle in

the heating system components and can result in a lower

output or fault shutdowns due to reduced cross-sections.

Supply lines

 The maximum permissible line length between the appli-

ance and the heat pump will vary, depending on the version

of the heating system (pressure drop). As a standard value,

assume a maximum line length of 10m and a pipe diameter

of 22mm.

 Protect the ﬂow and return lines against frost with sufﬁcient

thermal insulation.

 Also protect all supply lines/cables against humidity, damage

and UV radiation by means of a conduit.

 Connect the hydraulic connections with ﬂat gaskets.

Pressure hoses against structure-borne sound transmission:

The appliance and the heat pump are connected to each other

hydraulically via pipes carrying heating water. To reduce the trans-

mission of structure-borne noise on the water side, use pressure

hoses to connect the appliance to the heat pump.

Pressure differential:

If the available external pressure difference is exceeded, the pres-

sure drop in the heating system could result in a reduced heating

output.

 When sizing the pipes, ensure that the available external

pressure differential is not exceeded (see chapter "Speciﬁca-

tion/ Data table").

 When calculating the pressure drop, take account of the ﬂow

and return lines and the pressure drop of the heat pump.

The pressure drop must be covered by the available pressure

differential.

INSTALLATION

Installation

8| HSBB 200 S (GB) www.stiebel-eltron.com

11.3.2 Heating water connection

Installation example:

D0000070887

1 Pipes carrying heating water

2 Pressure hose (available as accessory)

 Thoroughly ﬂush the pipes before connecting the heat pump.

Foreign bodies (e.g. welding pearls, rust, sand, sealant, etc.)

can impair the operational reliability of the heat pump.

 Install the heating water pipes (see chapter "Speciﬁcation/

Dimensions and connections").

Safety valve

D0000061645

1 Drain hose (not part of the standard delivery)

2 Fasteners (not part of the standard delivery)

3 Drain (not part of the standard delivery)

 Size the drain hose so that water can drain off unimpeded

when the safety valve is fully opened.

 Ensure that the safety valve drain hose is open to the outside.

 Lay the safety valve drain hose with a constant fall to the

drain.

 Secure the drain hose to prevent any hose movement while

water is discharged.

11.4 DHW connection and safety assembly

11.4.1 Safety instructions

Material losses

The maximum permissible pressure must not be exceed-

ed (see chapter "Speciﬁcation/ Data table").

Material losses

Operate the appliance only with pressure-tested taps.

Cold water line

Galvanised steel, stainless steel, copper and plastic are approved

materials.

Material losses

A safety valve is required.

DHW line, DHW circulation line

Stainless steel, copper and plastic are approved materials.

11.4.2 Installing the DHW circulation line, if applicable

A DHW circulation line with external DHW circulation pump can be

ﬁtted to the DHW circulation connection (see chapter "Speciﬁcation

/ Dimensions and connections").

 Remove the sealing cap from the DHW circulation connection

(see chapter "Speciﬁcation / Dimensions and connections").

 Connect the DHW circulation line.

11.4.3 DHW connection and safety assembly

 Flush the pipes thoroughly.

 Install the DHW outlet line and the cold water inlet line (see

chapter "Speciﬁcation/ Dimensions and connections"). Con-

nect the hydraulic connections with ﬂat gaskets.

 Install a type-tested safety valve in the cold water inlet line.

Please note that, depending on the supply pressure, you may

also need a pressure reducing valve.

 Size the drain pipe so that water can drain off unimpeded

when the safety valve is fully opened.

 The safety valve drainage aperture must remain open to

atmosphere.

 Install the safety valve drain pipe with a constant fall to the

drain.

11.5 Filling the system

Heating circuit water quality

Carry out a ﬁll water analysis before the system is ﬁlled. This

analysis may, for example, be requested from the relevant water

supply utility.

To avoid damage as a result of scaling, it may be necessary to

soften or desalinate the ﬁll water. The ﬁll water limits speciﬁed

in chapter "Speciﬁcation/ Data table" must always be observed.

 Recheck these limits 8-12weeks after commissioning and

during the annual system service.

INSTALLATION

Installation

www.stiebel-eltron.com HSBB 200 S (GB) | 9

Material losses

Never switch on the power before ﬁlling the system.

Note

With a conductivity >1000μS/cm, desalination treatment

is recommended in order to avoid corrosion.

Note

If you treat the ﬁll water with inhibitors or additives, the

same limits as for desalination apply.

Note

Suitable appliances for water softening, as well as for

ﬁlling and ﬂushing heating systems, can be obtained via

trade suppliers.

11.5.1 Flushing out the hot water system

Before turning on the water supply, open all taps. Allow the sys-

tem to ﬁll and ﬂush out all ﬂux and debris from the installation.

11.5.2 Filling the heating system

Check whether volume and pre-charge pressure of the diaphragm

expansion vessel match the requirements of the heating system

(see chapter "Speciﬁcation/ Data table").

D0000070886

 Remove the protective cap of the ﬁll valve on the diaphragm

expansion vessel.

 Check the pre-charge pressure of the diaphragm expansion

vessel using a pressure gauge. Please note that the system

must be non-pressurised.

 Reﬁt the protective cap to the ﬁll valve.

In the delivered condition, the 3-way diverter valve of the mul-

tifunction assembly is in its centre position, so that the heating

circuit and the heat exchanger for DHW heating are ﬁlled evenly.

When power is switched on, the 3-way diverter valve automatically

switches to heating mode.

To ﬁll or drain the system later, you must ﬁrst place the 3-way

diverter valve into its centre position.

To set the heat pump manager:

 With the MENU key, call up the main menu.

 Select the menu or value and conﬁrm with OK:

 DIAGNOSIS

 RELAY TEST SYSTEM

DRAIN HYD

D0000070883

 Fill the heating system via the drain valve.

D0000070888

 After ﬁlling the heating system, check the cap valve for

tightness.

 Vent the pipework.

11.5.3 DHW cylinder ﬁlling

Material losses

Some ﬂuxes used to solder pipes and ﬁttings need to be

ﬂushed out with hot water.

 Heat the cylinder to its normal operating tempera-

ture and ﬂush all pipe work with hot water to ensure

all ﬂux and debris is removed from the system.

 Fill the DHW cylinder via the the drain valve in compliance

with the UK Water Supply (Water Fittings) Regulations 1999,

Section 8 G24.

 Open all downstream draw-off valves/taps until the appli-

ance is full and the pipework is free of air.

 Adjust the ﬂow rate. For this, observe the maximum permis-

sible ﬂow rate with a fully opened tap (see chapter "Speciﬁ-

cation/ Data table"). If necessary reduce the ﬂow rate at the

butterﬂy valve of the safety assembly.

 Carry out a tightness check.

 Check the safety valve.

INSTALLATION

Power supply

10 | HSBB 200 S (GB) www.stiebel-eltron.com

11.6 Venting the appliance

 To ventilate, temporarily open the quick-action air vent valve

in the multifunction assembly.

D0000070889

1 PCB

2 Quick-action air vent valve

Material losses

The air vent in the knurled cap of the quick-action air

vent valve must not point towards the multifunction as-

sembly PCB.

 Turn the air vent in the direction shown in the fol-

lowing diagram.

D0000070884

Material losses

Close the quick-action air vent valve again after venting.

12. Power supply

WARNING Electrocution

Carry out all electrical connection and installation work

in accordance with relevant regulations.

Before any work on the appliance, disconnect all poles

from the power supply.

WARNING Electrocution

Only use a permanent connection to the power supply.

Ensure the appliance can be separated from the power

supply by an isolator that disconnects all poles with at

least 3mm contact separation. This requirement can be

met with contactors, circuit breakers, fuses/MCBs, etc.

Material losses

Provide separate fuses for the two power circuits of the

appliance and the control unit.

Material losses

Provide separate fuses/MCBs for the two power circuits,

i.e. for the compressor and the electricemergency/boost-

er heater circuits.

Material losses

Observe the type plate. The speciﬁed voltage must match

the mains voltage.

Note

Permission to connect the appliance may need to be ob-

tained from your local power supply utility.

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