Stuart Turner AQUABOOST iBolt Pump Leitfaden

AQUABOOST

Installation, Operation & Maintenance

Instructions

Please leave this instruction booklet in a safe place as it contains

important warranty, maintenance and safety information

Read this manual carefully before commencing installation.

This manual covers the following products:

Model

iBolt Pump

iBolt Single Pump Booster Set

iBolt Twin Pump Booster Set

Please note images are representative only and may not portray

your model

CONTENTS

1PRODUCT OVERVIEW............................................................................................ 1

2WARNINGS ............................................................................................................ 2

3CHECKLIST .............................................................................................................4

4IMPORTANT - READ BEFORE COMMENCING INSTALLATION ..............................7

5LOCATION

GENERAL .......................................................................................... 8

6KEY FEATURES........................................................................................................9

7INSTALLATION & CONNECTIONS......................................................................... 12

8ELECTRICAL INSTALLATION & EARTHING ........................................................... 13

9COMMISSIONING & STARTING ............................................................................ 19

10 MAINTENANCE .................................................................................................... 29

11 TROUBLE SHOOTING .......................................................................................... 30

12 PRODUCT WARRANTY ........................................................................................35

13 DECLARATION OF CONFORMITY ....................................................................... 38

PRODUCT OVERVIEW

1.1 Product Description

The iBolt range consists of a single pump unit and single and twin pump booster

sets comprising centrifugal pump(s) and electronic control.

1.2 Application

The Aquaboost iBolt range is designed to meet the demand of pressurised

systems in domestic applications where the existing mains water supply is

insufficient.

1.3 Storage

If this product is not to be installed immediately on receipt, ensure that it is stored

in a dry, frost and vibration free location in its original packaging.

WARNINGS

•

This pump/pump set must not be used for any other application

without the written consent of Stuart Turner Limited.

•

This appliance can be used by children aged from 8 years and

above and persons with reduced physical, sensory or mental

capabilities or lack of experience and knowledge if they have

been given supervision or instruction concerning use of the

appliance in a safe way and understand the hazards involved.

•

Children shall not play with the appliance.

•

This product should not be used for the supply of water to more

than one dwelling (house, apartment, flat).

•

Cleaning and user maintenance shall not be made by children

without supervision.

•

The motor casing can become very hot under normal operating

conditions. Care must be taken to ensure it cannot be touched

during operation.

•

The electrical installation must be carried out in accordance with

the current national electrical regulations.

•

The electrical installation must be undertaken by a qualified

person.

•

RCDs/ELCBs are not recommended for use with variable speed

drives/motors. If an RCD is mandatory use type B RCDs.

•

For single phase sets with inverter motors the earth leakage

circuit breaker must trip out when an earth fault currents with DC

content (pulsating DC) occur.

•

RCD’s suitable for use with variable speed drives/motors are not

suitable for personnel protection.

•

Before starting work on the electrical supply ensure power supply

is isolated.

•

DO NOT allow the supply cord to contact hot surfaces, including

the motor shell, pump body or pipework. The cord should be

safely routed and secured by cable clips.

•

This appliance must be earthed via the supply cord, which must

be correctly connected to the earth point located in the terminal

box.

•

The supply cord and internal wiring within the terminal box are

routed and secured to ensure compliance with the electrical

standard

•

EN 60335-1. It is essential that prior to any disturbance of this

internal wiring, all cable routing and securing details are carefully

noted to ensure re-assembly to the same factory pattern is

always maintained.

•

If the supply cord is to be changed or is damaged, it must be

replaced with a special cord assembly available from Stuart

Turner or one of their approved repairers.

Please read installation details carefully as they are intended to ensure this

product provides long, trouble free service. Failure to install the unit in

accordance with the installation instructions will lead to invalidation of the

warranty.

CHECKLIST

IMPORTANT: With the appliance removed from its packaging check for any

damage prior to installation. If any damage is found contact Stuart Turner Ltd

within 24 hours of receipt.

3.1 iBolt Pump

Item Description Qty

A iBolt pump 1

B Instruction guide 1

Your product may vary slightly from the illustration above.

Figure 1

3.2 iBolt Single Pump Booster Set

Item Description Qty

A iBolt booster set 1

B Instruction guide 1

Your product may vary slightly from the illustration above.

Figure 2

3.3 iBolt Twin Pump Booster Set

Item Description Qty

A iBolt booster set 1

B Instruction guide 1

Your product may vary slightly from the illustration above.

Figure 3

IMPORTANT - READ BEFORE COMMENCING INSTALLATION

4.1 Water Temperature

This unit is designed to pump cold water only which should not exceed the

following values:

The maximum allowable water temperature is 23 °C.

The minimum allowable water temperature is 4 °C.

4.2

Pipework

General

Do not drill holes or put fastenings into the iBolt tank, this will cause leakage.

System leaks: Ensure the system to be boosted is able to hold pressure and is leak

free before installing iBolt products. Failure to do so will cause abnormal operation

and damage to the unit.

Secure pipework: Ensure pipework to and from pump / pump set is

independently supported & clipped to prevent forces being transferred to inlet

and outlet branches of pump. Do not secure pipework to the iBolt, this will cause

damage and possible leakage.

Flux: Solder joints must be completed and flux residues removed prior to iBolt

installation (flux damage will void any warranty).

Pipework design: Care should be taken in the design of pipework runsto minimize

the risk of air locks e.g. use drawn bends rather than 90o bends.

DO NOT introduce solder flux to flexible hose, pump or any parts manufactured

from plastic.

DO NOT allow contact with oil or cellulose based paints, paint thinners or

strippers, acid based descalents or aggressive cleaning agents.

DO NOT feed other header or gravity tanks with iBolt. It is acceptable to feed

toilet cisterns provided the toilet fill valve operates correctly and is leak free.

4.3 Plumbing Installation Regulations

The plumbing installation must comply with the current water andbuilding

regulations.

The plumbing installation must be installed by a qualified person.

4.4 Pressure Vessel

The iBolt pressure vessel is pre-charged at the factory and must be set correctly

during installation see Section 10

Maintenance for details.

LOCATION

GENERAL

•

Access:

For emergencies and maintenance the pump must be

easily accessible.

•

Protection:

The iBolt must be located in a dry, frost free area. The

iBolt must not be installed in a loft space.

•

Ventilation:

Ensure an adequate air flow to cool the iBolt.

Separate the iBolt from other appliances that generate heat.

•

Water retention:

Site the unit in a location where in the unlikely

event of a water leak, any spillage is contained or routed to avoid

electrics or areas sensitive to water damage.

•

Ambient temperature:

The iBolt must be sited in a location where

the ambient temperature does not exceed 30

•

Isolating valves:

Separate system isolating valves (non restrictive)

must be fitted to allow easy pump service. Isolating valves must

be mounted where specified to allow the system isolation and

removal of the iBolt if needed. See Section 9 for installation

details.

•

Preferred iBolt location:

The preferred iBolt location is on a

smooth level floor of sufficient strength to support the weight of

the iBolt close to the water source.

The iBolt must not be installed in a loft space.

It must also be considered that the noise and vibration from the

iBolt may be transmitted through the structure the iBolt is sited

on.

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