Stuart Turner Showermate U2.6 bar Single Leitfaden

SHOWERMATE

Installation, Operation & Maintenance

Instructions

Please leave this instruction booklet with the home owner as it contains important

warranty, maintenance and safety information.

Read this manual carefully before commencing installation.

This manual covers the following products:

Showermate U2.6 bar Single Showermate U2.0 bar Twin

Pt. No. 47375 Pt. No. 47376

Showermate U2.6 bar Twin

Pt. No. 47377

FOR POSITIVE OR NEGATIVE HEAD APPLICATIONS

Please note images are representative only and may not portray

your model

CONTENTS

1PRODUCT OVERVIEW............................................................................................ 1

2WARNINGS ............................................................................................................ 2

3CHECKLIST .............................................................................................................4

4PRE-INSTALLATION CHECK ...................................................................................5

5IMPORTANT FACTS - READ BEFORE COMMENCING PUMP INSTALLATION........6

6LOCATION

GENERAL .......................................................................................... 8

7PUMP CONNECTIONS .......................................................................................... 13

8ELECTRICAL INSTALLATION ................................................................................ 19

9COMMISSIONING..................................................................................................23

10 MAINTENANCE .....................................................................................................24

11 TECHNICAL SPECIFICATION ............................................................................... 26

12 TROUBLE SHOOTING GUIDE .............................................................................. 28

13 THE SHOWERMATE WARRANTY - 3 YEARS .......................................................32

14 DECLARATION OF CONFORMITY ........................................................................34

PRODUCT OVERVIEW

1.1 Product Description

U2.6 bar Single, U2.0 bar Twin and U2.6 bar Twin.

Electric motor driven single or twin ended peripheral pumps complete with an

automatic control system, consisting of flow switches, pressure switches, pressure

vessels and electronic control.

1.2 Application

Showermate Universal pumps are suitable for positive or negative head installation

conditions. These pumps are designed for single or multiple (up to 4) outlet

pressure boosting applications, within one bathroom, subject to correct

specification and pump sizing in vented stored water systems. Inlet pressures to

the pump and ambient temperatures must not exceed the values given in the

technical specifications.

1.3 Storage

If this product is not to be installed immediately on receipt, ensure that it is stored

in a dry, frost and vibration free location in its original packaging.

1.4 Environment Protection

Your appliance contains valuable materials which can be recovered or recycled.

At the end of the products’ useful life, please leave it at an appropriate local civic

waste collection point.

WARNINGS

•

This pump set must not be used for any other application

without the written consent of Stuart Turner Limited and in

particular, must not be connected directly to the mains water

supply.

•

This appliance can be used by children aged from 8 years and

above and persons with reduced physical, sensory or mental

capabilities or lack of experience and knowledge if they have

been given supervision or instruction concerning use of the

appliance in a safe way and understand the hazards involved.

•

Children shall not play with the appliance.

•

Cleaning and user maintenance shall not be made by children

without supervision.

•

Cleaning and user maintenance shall not be made by children

without supervision.

•

WARNING: Washer/condenser dryers and condenser dryers. The

pump must not be used in the water supply line to a

washer/condenser drier or a condenser drier, which uses a

constant flow of cold water to aid the condenser drying

process, as damage can occur to the pump. If in doubt or for

further information contact Stuart Turner Ltd.

•

The motor casing can become very hot under normal operating

conditions. Care must be taken to ensure it cannot be touched

during operation.

•

The electrical installation must be carried out in accordance

with the current national electrical regulations.

•

The electrical installation must be undertaken by a qualified

person.

•

In the interests of electrical safety a 30 mA residual current

device (R.C.D. not supplied) should be installed in the supply

circuit. This may be part of a consumer unit or a separate unit.

•

Maximum head (closed valve) U2.0 bar twin-20 metres, U2.6 bar

twin-26 metres, U2.6 bar single-26 metres.

•

Before starting work on the electrical supply ensure power

supply is isolated.

•

DO NOT allow the supply cord to contact hot surfaces, including

the motor shell, pump body or pipework. The cord should be

safely routed and secured by cable clips.

•

This appliance must be earthed via the supply cord, which must

be correctly connected to the earth point located in the

terminal box.

•

Do not remove terminal box cover. No user serviceable parts

inside terminal box.

•

If the supply cord is damaged, it must be replaced by Stuart

Turner Ltd or by one of their approved repairers, or similarly

qualified persons in order to avoid a hazard.

Please read installation details carefully as they are intended to ensure this product

provides long, trouble free service. Failure to install the unit in accordance with

the installation instructions will lead to invalidation of the warranty.

CHECKLIST

IMPORTANT: With the pump removed from its packaging check for any damage

prior to installation. If any damage is found contact Stuart Turner Ltd within

24 hours of receipt.

Figure 1

Note: This image is for reference only.

Item

Description Qty

A Pump 1

B ISO hose & integral washer 2(1)

C Plain hose & integral washer 2(1)

Your product may vary slightly from the illustration above.

The quantities shown above are for twin pumps, (single pumps are shown in

brackets).

PRE-INSTALLATION CHECK

Figure 2

Note: This image is for reference only.

The pressure vessel (Fig. 2) is factory fitted to the pump assembly.

To eliminate any risk that the vessel has lost its assembly torque and sealing

ability during transit, it must be checked prior to installation and should be hand

tight.

IMPORTANT:

•

DO NOT

overtighten pressure vessel.

•

DO NOT

lift/carry the pump by the transfer pipe or pressure

vessel manifold.

•

DO NOT

remove manifold plug from top of pressure vessel

manifold.

Pressure vessel

Hand tighten

IMPORTANT FACTS - READ BEFORE COMMENCING PUMP INSTALLATION

5.1 Water Storage Capacity

The hot and cold water storage capacity must be sufficient to meet the flow rates

required by the pumped equipment and any other water using fittings and

appliances, which may be operated simultaneously.

Ensure the pump is primed as described in the priming section before starting,

damage to the shaft seal will result otherwise. See Section 9 - Commissioning.

5.2 Water Temperature

The water entering the pump must be controlled as follows:

•

The maximum allowable water temperature is 65 °C.

•

The minimum allowable water temperature is 4 °C.

•

DO NOT

fit a pump if the hot water is heated via a method

whereby the water temperature cannot be controlled, such as

solar or solid fuel you must consult the TechAssist team on

+44 (0) 800 31 969 80.

5.3

Pipework

–

General

Secure pipework: Ensure pipework to and from pump is independently supported

& clipped to prevent forces being transferred to inlet and outlet branches of

pump.

Flux: Solder joints must be completed and flux residues removed prior to pump

installation (flux damage will void any warranty).

Pipework design: Care should be taken in the design of pipework runs to minimize

the risk of air locks e.g. use drawn bends rather than 90° bends.

•

DO NOT

introduce solder flux to flexible hoses, pumps or pump

parts manufactured from plastic.

•

DO NOT

allow contact with oil or cellulose based paints, paint

thinners or strippers, acid based descalents or aggressive

cleaning agents.

•

DO NOT

install a non-return valve, or devices which contain non-

return valves, in the suction (inlet) pipework to the pump. The

pump must be free to vent to the supply tank at all times.

•

DO NOT

bend the flexible hoses beyond 30°. They must be

installed as straight as possible.

•

DO NOT

connect this pump to the mains water supply.

•

DO NOT

stress the inlets/outlets of the pump from the

misalignment of hoses/pipework.

5.4 Plumbing Installation Regulations

The plumbing installation must comply with the current water and building

regulations.

The plumbing installation must be installed by a qualified person.

5.5 Pressure Vessel

Pressure vessel is charged at the factory see Section 10 - Maintenance for details.

LOCATION

GENERAL

•

Access

: For emergencies and maintenance the pump must be

easily accessible

•

Protection

: The pump must be located in a dry position, frost free

and protected from freezing, particularly when installed in a loft

(not recommended).

•

Ventilation

: Ensure an adequate air flow to cool the pump.

Separate the pump from other appliances that generate heat. An

80 mm (3 ") air gap must be maintained around the pump.

•

Safety

: The motor casing can become very hot under normal

operating conditions. Care must be taken to ensure it cannot be

touched during operation.

•

Water retention

: Site the pump in a location where in the unlikely

event of a water leak, any spillage is contained or routed to avoid

electrics or areas sensitive to water damage.

•

Static inlet pressure

: Before deciding where to locate the unit,

check to ensure the static inlet head between pump and the

bottom of the cold water tank (Figure 5 and Figure 6), is at least

0.5 metres and does not exceed the max inlet head of 6 metres.

•

Ambient temperature

: The pump must be sited in a location

where the maximum ambient temperature does not exceed

40 °C.

•

Pipework

: For optimum performance pipework MUST be 22 mm.

Pipework should only reduce to 15 mm when entering terminal

fitting.

•

Static outlet pressure

: The static outlet head must also be within

the maximum requirement (Figure 5 and Figure 6).

•

Noise

: If supplied the anti-vibration mounting feet and flexible

hoses can be used to reduce noise transmission, however care

must be taken when mounting the pump that any noise is not

amplified through loose panels or pipework.

Do not screw down

the pump.

•

Direction of flow

: Ensure the water flow is in the direction of the

arrow that is marked on the flow switch reed clamp (vertically

upwards).

•

Flexible hoses

: Only use the Stuart Turner hose set supplied with

the pump.

•

Isolating valves

: Separate system isolating valves (non restrictive)

must be fitted to allow easy pump service.

•

Inline strainer:

You

MUST

ensure the inlet pipework is fitted with

an inline strainer.

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