Sunrise Medical EMERALD Gebrauchsanweisung

Workshop Manual

EMERALD 4-WHEEL

ENGLISH

Scooters

EMERALD

WORKSHOP MANUAL

The Emerald mobility scooter is a versatile outdoor/indoor, 4-wheeled

machine.

Features include;

Adjustable Tiller assembly, Padded seat with width adjustable armrests,

Seat slide, Seat swivel, Headrest, 3-Amp off-board automatic charger,

Integrated lights & indicators,

Hazard warning lights, Front shopping basket

and Carpeted floor matt.

Sunrise Medical is ISO 9001 certified.

This product is manufactured to comply with the requirements of

EEC directives 89/336/EEC

CONTENTS

Product Information 1-1a

Safety Information 2- 3

Recommended Tools 4

Service/Inspection 5

Technical Specifications 6

Front Wheels 7- 9

Rear Wheels 10

Tyres & Tubes 11-12

Seating 13-16

Seat Stem 17

Batteries & Charger 18

Separating the Scooter 19

Rear Drive Assy. Ties & Plugs 20

Rear Lights 21- 22

Main Control Box 23

Drive TrainAssy. 24- 26

Motor & Brake Assy. 27- 28

Rear Chassis Assy. 29- 30

TillerAssy. 31- 35

Front Body Panel Assy. 36- 37

Front Body Panel- Lights 38- 39

Front Body Panel- Bumper 40

Main FrameAssy. 41

Steering Rods 42- 44

Steering Head 45

StubAxles 46

Front Suspension 47

Assembly Reference Photographs 48- 51

IMPORTANT

Itis potentiallyhazardoustofitoruseany partsotherthangenuine

SunriseMedicalparts.

Thecompany disclaimsall liabilityfor theconsequences ofsuch use,

whichin addition,voids themachinewarranty.

This vehicle is for the carriage of

ONE PERSON

And must not be used for any other purpose.

EMERALD

Safety

Whilstworkingon poweredmobility products,itis essentialto observegoodworking

practice.

Belowarea seriesof safetyguidelinesand recommendations.

Please note that theseprecautions are intended to serveonly as a guide andare not

intendedto supersedeor replaceany safetystatute, NHSor othersafety regulations.

General

•Alwayswear suitableprotective clothingwhenhandlingbatteries.

•Alwayswear suitableeye protectionwhen drillingor inspecting.

•Whensafe todo so,wear protectivegloves whenhandling therunning gearor batter-

ies, as these parts are exposed to paths, parks etc.

•Ifthedrive wheelshave tobe raisedofthe floor,alwaysuse apairof axlestandsto

securethe vehiclecorrectly.

Batteries

Allworkcarried outon batteriesor batteryboxesshould demanda degreeofextra caution.

•Alwaysmake surethatthe batteriesare disconnectedfrom thevehicle before com-

mencingwork.

•Alwayscheck thatthebatterychargerisdisconnectedfrom thevehicle /batteries be-

forecommencingwork.

•Do not smoke.

•Keepbatteriesaway fromall sourcesofignition.

•Donotplaceobjectson thebattery tops.

•Alwaystry tokeepsomeonewithinearshotofyour workarea sothat theymay cometo

yourassistance ifneeded.

•Alwayswear personnelprotection whenhandling batteriesincluding, eye/ faceprotec-

tionand gloves.

•Make sure there is easy access to soap and water in case of acid spills.

•Avoidtouching eyesorunprotectedpartsof thebody whileworking onbatteries.

•Rememberthat nonesealed batteriescancontaminateanypackaging,housing,or

boxesthey mayhave beentransportedin,sohandleallpackagingwithcareespecially

whendisposing of.

•Ifbattery acidshouldcomeintocontact withbare skinor clothing,be suretowash

immediatelyusing plentyof soapand water.If batteryacid entersthe eyes,flushwith

runningcold waterforas longas possiblewhile medicalhelpis sought.

EMERALD

Safety

Batteries

•Whenthe topsofbatteries areexposed, takeextra carewhen workingonor aroundthe

terminals.

•Donotallow metaltools todropon toor touchthe exposed terminalsof thebatteries or

otherexposed connectionsas thiscould causeashortcircuit,whichmayresultinan

explosion.

•Removepersonnel itemsof jewellerysuch asrings, watches,chains etc.before com-

mencingwork onbatteries.Ifsuchitemsweretocauseshort circuitwhist beingworn,

veryseriousburnswouldresult.

•Batteriesare constructedusingveryheavymaterials,becauseof thisit isessential that

correctlifting techniquesbe employedwhen movingbatteriesaround.Itisalsorecom-

mendedthat safetyfootwear beworn.

•Whendisposingof oldbatteries, please ensurethat correctdisposalprocedures are

followed.Contact yourlocalauthorityfortheir recommendations.

Battery Chargers

•Rememberbattery chargersareMainsDriven Units.

•Alwaysobserve allguidelines andlaws relatingto mains-connectedinstallations and

equipment.

•Neveroperate thebatterychargerinwet ordamp conditions.

•Ifyou suspectthatthechargerhas beenexposed towater orexcessive damp,donot

useit. Returnthe unitback tothe dealer/supplierfor inspection.

•Ifthe batterychargeris suspectedof beingdefective orisvisiblydamaged,return the

unitback tothedealer forinspection.

RECOMMENDEDTOOLS

1. Metric socket set.

2. Imperial socket set.

3. Hexagon wrenches, (imperial & metric).

4. 3.5 - 8mm flat screwdriver.

5. No. 0 cross-head screwdriver.

6. No. 1 cross-head screwdriver.

7. No. 2 cross-head screwdriver.

8. Metric combination spanner set 5 - 25mm

9. Imperial combination spanner set 1/8 - 1”

10. Mole grips.

11. Long nose pliers.

12. Adjustable Spanner.

13. Combination pliers.

14. Ciclippliers.

15. Hammer, (small & large).

16. Soft hammer,(rubber, hide or nylon).

17. Feeler gauges, (metric & imperial).

18. Stanley knife.

19. Pin punches.

20. Electric drill, (mains/battery).

21. Drill bits, (metric & imperial).

22. Hacksaw, (standard & junior).

23. Toque wrench.

24. Steel engineering rule.

25. Tape measure.

26. Tyre pump.

27. Tyre pressure gauge.

28. Personal safety gear.

29. Wire strippers/cutters.

30. Tag crimper.

31. Multi-meter.

32. Battery tester.

33. Hand held electronic programmers.

34. Parts manuals & wokshop manuals.

35. Tyre levers.

Service&Inspection

ANNUAL

Controller Electrical

•On/offSwitch •Loom

•PCBPlugConnections •Connections

•Operation •Lights/Indicators

•DynamicBraking

•ProgrammableSettings, (whereapplicable).

•TestRun Drive

Batteries •Forwards

•Reverse

•PhysicalInspection . •EmergencyStop

•Connections •LeftTurn

•DischargeTest •RightTurn

•Up/Down Slope

Wheels & Tyres •OverObstacles

•Parking Brake

•Wear

•Pressure,(PneumaticOnly).

•Bearings,(Whereappropriate).

•WheelNuts

•Castors,(Whereappropriate).

•StubAxles

Motors

•Wiring

•Noise

•Connections

•Brake

•Brushes.

Chassis

•Condition,(Welded Jointsetc.).

•Steering, (Twistsetc.).

Upholstery / Seat

•Seat

•Back

•Arm pads

•SeatSlide Mechanism,(wherefitted).

•Set PostAssy.

Overall Length 48" / 122 cm

Overall Width 22" / 55 cm

Maximum user weight 300 lbs / 137 kg / 21 st

Maximum Gradient 14 degrees - 115 kg user weight

11 degrees - 137 kg user weight

Range 22 m / 36 km

Speed 6 mph / 9.5 kph

Turning Radius 55" / 140 cm

Weight (excluding batteries) 158 lbs / 72 kg

Battery Capacity 36 AH

Adjustable seat height 17" - 20" / 43 cm - 51 cm

Front wheel diameter 11" / 28 cm

Rear wheel diameter 11" / 28 cm

Range given represents test conditions. Please note that temperature,

user weight, terrain and battery capacity may affect overall performance.

TECHNICAL SPECIFICATIONS

EMERALD

WHEELS FRONT

1.Use aflat-bladescrewdriverto 2.carefullyprizeoff thechrome hubcap

3.Usea 13.00mmsocket wrenchto

undothe centrewheelsecuring bolt. 4.Note theuse ofthread-lock onthe

bolt.Be carefulnot tobreathinthe

powderresidue.

5.Note thesequenceofwasher,split

washerand bolt. 6.Make surethescooter isfirmly

supportedby axlestands orwooden

blocks,before removingthe wheel.

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