Suzuki LT-A400 Bedienungsanleitung

•

FOREWORD

This manual contains an introductory description on

the SUZUKI LT-A400/400F and procedures for its

inspection/seNiee and overhaul

its main compo-

nents. Other information considered as generally

known

nol included.

Read the GENERAL INFORMATION section to

familiarize yourself with the motorcycle and its main-

tenance. Use this section

well as other sections.

to use as a guide for proper inspection and service.

This manual will help you know the motorcycle bet-

ter so that you can assure your customers

fast

and reliable service.

"This manual

has

been prepared

the basis

the

latest specifications al the time 01publication. If

modificatioos have been made since then, differ-

ences

mayexist between the content

this manual

and the actual motorcycle.

"Illustrations

this manual are used to show the

basic principles of operation and work procedures.

They may not represent the actual motorcycle ex·

actiy

detail.

"This manual

written for persons who have enough

knowledge, skills and tools, including special tools,

r servicing SUZUKI motorcycles. If you do nol

have the proper knowledge and tools, ask your

authorized SUZUKI

torcycle dealerto help you.

WARNING

Inexperienced mechanics

mechanicswith-

out

the proper

tools

and equipment may

not

be able to

properly

perform the services de-

scribed in

this

manual. Improper repair may

result

Injury

the mechanic and may ren-

der the

motorcycle

unsafe

for

the rIder and

passenger.

GROUP

INDEX

GENERAL INFORMATION

PERIODIC MAINTENANCE

ENGINE

DRIVE TRAIN

FUEL SYSTEM

OIL COOLING

AND

LUBRICATION SYSTEM

CHASSIS

ELECTRICAL SYSTEM

SERVICING INFORMATlON

•

I·

•

SUPPLEMENTS

LT-A400K3/FK3 ('03-MODEL)

LT-A400K4/FK4 ('04-MODEL)

LT-A400KS/FKS ('OS-MODEL)

ILT-A400K6/FK6 ('06-MODEL) II

ILT-A400K7/FK7 ('07-MODEL)

III

•

HOW TO USE THIS

MANUAL

LOCATE WHAT YOU ARE LOOKING FOR:

1. The text of this manual is divided into sections.

2. The section titles are listed in the

GROUP

INDEX

3. Holding the manual as shown

altha

right will allow you to find

the first page of the section

eas

The

contents are listed

the first page of

ch sec

help you

nd the item

and

page you need.

COMPONENT PARTS AND WORK TO BE DONE

Underthe

name

of each system

unit there is an

exploded

view which provides

work

instructions and other

service information (e.g.; tightening torque, lubricating points, and locking agent poinls).

Example: Rear suspension

(J)

Ra;or

shod<

absorber

1%1

S,...;ng

(JlBoshing

® Rea,

&hock

a~r

mounting upper

nut

IBI

Rev

5hoci. abso<tler

Jl\OU'l

ing

.....

SII/ino

pivoI nut

I!l

....

,..

'''~

,~ "

" "

" 43.5

'" 10.2 74

SYMBOL

Listed

the

table

below

are

the

symbols

indicating

instructions

and

other

information

necessary

for

servic-

ing.

The

meaning

each

symbol

also

included

the

lable.

SYMBOL DEFINITION SYMBOL DEFINITION

orque

contro

required.

=Apply THREAD LOCK SUPER "1322",

Data

beside

indicates

specified

99000-32110 (Except USA)

torque.

Indicates

service

data.

Apply THREAD

CK "1342",

-=99000-32050

Apply

oil.

Use

engine

oil

unless

1= Apply THREAD LOCK SUPER "1360",

otherwise

specified.

99000-32130

Jill

Apply

hypoid

gear

Apply

use

ake

fluid

1rr

Apply

molybdenum

oil

solution.

Measure

voltage

rang

(mixture

engine

oil

and

SUZUKI

MOLY

PASTE

ina

ratio

1 ; 1)

Apply SUZUKI SU

PER

GREASE "A",

Measure

esis

tan

range.

99000-25030 (USA)

99000-25010 (Others)

J0i

Apply SUZUKI SILICONE GREASE,

Measure

current

range.

99000-25100

Apply SUZUKI MOLY

PAS

TE,

Mea

diode

test

range.

99000-25140

J0i

Apply

WATER

SISTANCE GREASE,

Measure

ntinuit

y t

est

ange.

99000-25160

Apply SUZUKI BOND "1207B"

.foot!

Use

special

ol.

99104-3

40 (USA)

99000-31 1

(Others)

-cmJ

Apply SUZUKI

BOND

"1215",

99000-31110 (Except USA)

e Apply SUZU

BOND "12

16B

99000-31230

=Apply THREAD LOCK SUPER "1303",

99000-32030

GENERALINFORMATION

1-1

GENERAL INFORMATION

,--------------------

CONTENTS

WARNING/CAUTION/NOTE .................

...........................................

GENERAL PRECAUTIONS ........._..

....

........._......................................

SUZUKI LT-A400K2I400FK2 (2002-MODELj ....................................

SERIAL NUMBER LOCATION ...................._...................................... 1- 4

FUEL

AND

OIL RECOMMENDATlON ...............................................

FUEL .........................._.

...............................................

.............. 1- 4

ENGINE OIL........

....

...................................................................... 1- 5

FRONT

AND

REAR DRIVE GEAR OIL ....................................... 1- 5

BRAKE FLUID ............................................................................. 1- 5

BREAK-IN PROCEDURES ................................................................ 1- 5

INFORMATION LABELS .......................................................

...

......

SPECIFICATIONS .............................................................................. 1- 7

COUNTRY

AND

AREA CODES .......................

...........................

...

·2

GENERALINFORMAnON

WARNING/CAUTION/NOTE

Please read this manual and follow its instructions carefully. To emphasize special information. the symbol

and the words WARNING, CAU

ON and

TE have special meanings. Pay special attention to the mes-

sages highlighted by these signal words.

A WARNING

Indicates a potential hazard

that

could

result

In death

Injury.

CAUTION

Indicates a potential hazard that could result In vehicle damage.

NOTE:

Indicates special information to make maintenance easier

instructions clearer.

Please

however, th

the warnings

cau

tions contained in

cannot possibly cover all

potential hazards relati

the servicing, or lack of servicing, of the vehicle.

addition

the WARNINGS

and

UTI

ONS slaled, you must

use

good judgemenl and basic mechanical safety principles. If

you

are

unsure about

how

perform a pa

icular service operation, ask a more experienced mechanic for advice.

GENERAL PRECAUTIONS

A WARNING

• Proper service and repair procedures are important

for

the safety

the service mechanic and

the safety and reliability of the vehicle.

• When two or more persons

work

together, pay aHentlon

the safety

each

other

• When

Is necessary to run the engine

indoors

, make sure that exhaust gas is forced

out·

doors.

• When working with toxic

flammable materials, make sure that the area you

work

in is well

ventilated and that you follow all

the manufacturer's Instructions.

• Never use gasoline as a cleaning solvent.

• To avoid geHlng burned,

not

touch

the engine, engine

011.

radiator, and exhaust system

until they have cooled.

• After servicing the fuel, oil, exhaust

brake systems, check all

the lines, and fiHings

the system

for

leaks.

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