Swisher FC1966BS Bedienungsanleitung

66” FINISH CUT

TRAIL MOWER

OWNER’S

MANUAL

1602 CORPORATE DRIVE, WARRENSBURG MISSOURI 64093

PHONE 660-747-8183 FAX 660-747-8650

MODEL NO.

FC1966BS

FC1966BS-CA

FC1966BSXP

Assembly

Operation

Service and Adjustment

Repair Parts

REV 13-335

www.swisherinc.com

12542

STARTING SERIAL #:

L113-335001

IMPORTANT

Read and follow all

Safety Precautions

and Instructions

before operating this

equipment.

Made In The

USA

of US and Global Parts

LIMITED WARRANTY

The manufacturer’s warranty to the original consumer purchaser is: This product is free from

defects in materials and workmanship for a period of one (1) year from the date of purchase

by the original consumer purchaser.

As required by CFR § 1060.120, the fuel system related components, which have been

certified to this equipment by SAI are to be free of defects in material and workmanship for a

period of two (2) years from the date of purchase by the original consumer purchaser.

We will repair or replace, at our discretion, parts found to be defective due to materials or

workmanship. This warranty is subject to the following limitations and exclusions:

1) Engine Warranty All engines utilized on our products has a separate warranty

extended to them by the individual engine manufacturer. Any

engine service difficulty is the responsibility of the engine

manufacturer and in no way is Swisher or its agents responsible

for the engine warranty. The Briggs & Stratton Engine Service

Hot Line is 1-800-233-3723.

2) Commercial Use This product is not intended for commercial use and carries no

commercial warranty.

3) Limitations This warranty applies only to products, which have been

properly assembled, adjusted, and operated in accordance with

the instructions contained within this manual. This warranty

does not apply to any product of Swisher that has been subject

to alteration, misuse, abuse, improper assembly or installation,

shipping damage, or to normal wear of the product.

4) Exclusions Excluded from this warranty are normal wear, normal

adjustments, and normal maintenance.

In the event you have a claim under this warranty, you must return the product to an

authorized service dealer. All transportation charges, damage, or loss incurred during

transportation of parts submitted for replacement or repair under this warranty shall be borne

by the purchaser. Should you have any questions concerning this warranty, please contact us

toll-free at 1-800-222-8183. The model number, serial number, date of purchase, and the

name of the authorized Swisher dealer from whom you purchased the mower will be needed

before any warranty claim can be processed.

THIS WARRANTY DOES NOT APPLY TO ANY INCIDENTAL OR CONSEQUENTIAL

DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME

PERIODS STATED HEREIN FOR ALL EXPRESSED WARRANTIES. Some states do not

allow the limitation of consequential damages or limitations on how long an implied warranty

may last, so the above limitations or exclusions may not apply to you. This warranty gives

you specific legal rights and you may have other rights, which vary from state-to-state. This is

a limited warranty as defined by the Magnuson-Moss Act of 1975.

SAFETY PRECAUTIONS

•Read the manual. Learn to operate this machine safely.

•Always disconnect the spark plug wire and place the wire where it cannot contact the spark plug, to prevent

accidental starting the engine when setting up, transporting, adjusting or making repairs.

•Keep all shields and guards in place.

•Understand the speed, steering and stability of this machine. Know the positions and operations of all

controls before you operate this machine. Check all of the controls in a safe area before starting to work

with this machine.

•Allow only responsible adults who are familiar with these instructions to operate this machine. Never allow

children to operate this machine.

•Clear the area of objects such as rocks, toys, wire, etc. that can be picked up and thrown by the blade.

•Be sure the area is clear of other people before mowing. Be aware of the mower discharge direction and do

not point at anyone. Stop the machine if anyone enters the mowing area. Children are often attracted to the

machine and the mowing activity. Never assume that children will remain where you last saw them.

Keep children under the watchful care of another responsible adult.

•No riders!

•Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.

•Do not mow in reverse. Always look down and behind before and while backing.

•Turn off the blades when not mowing. Before leaving the machine, turn off the blades and stop the engine.

•Watch for traffic when operating near or crossing roadways.

•Do not operate the mower if it has been dropped or damaged in any manner or if the mower vibrates

excessively. Excessive vibration is an indication of damage. Repair mower as necessary.

•Dress properly. Do not operate the mower when barefoot or wearing open sandals. Wear only solid shoes

with good traction when mowing.

•Do not operate the machine while under the influence of alcohol or drugs.

•Operate self-propelled machines up and down slopes. There is significant risk of overturns when operating

across slopes. Operate walk-behind machines across slopes. There is a significant risk of slipping under a

walk-behind machine when operating up and down slopes. Do not operate on slopes greater than 15

degrees.

•Never tamper with safety devices. Check their proper operation regularly.

•Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

•Never make adjustments or repairs with the engine running.

•Mower blades are sharp and can cut. Wrap the blades or wear gloves, and use extra caution when servicing

them.

This Safety Alert Symbol indicates important messages in this

manual. When you see this symbol, carefully read the message that

follows and be alert to the possibility of personal injury.

Read this manual completely. This machine can amputate hands, feet, and throw

objects. Failure to observe the following safety instructions could result in serious

injury or death.

SAFETY DECALS

Replace decals immediately if damaged.Order by part number from Swisher

OD45- Warning Decal

OD11- No step Decal

OD55- Triangle Danger Decal

OD33- Speed Decal

OD29- Danger Decal

OD43- Flying Debris Decal

REQUIRED ASSEMBLY

FRONT WHEEL CASTER ASSEMBLY

1. Remove single nut and washers from caster shaft.

2. Place one washer on the shaft of the caster/wheel sub-assembly.

3. Slide same shaft through the bearing/frame with wheel towards the ground.

4. Place the other washer on the shaft; it should be resting on the top bearing.

5. Thread nyloc jam nut onto shaft.

6. Tighten nut snuggly, making sure shaft threads enter the nyloc of the nut.

Over-tightening this nut will bind caster.

7. Repeat process for other front side.

REAR WHEEL ASSEMBLY

1. Remove cotter pin from axle.

2. Slide washer (NB149) if necessary and wheel (valve stem out)

onto axle and replace cotter

pin.

3. Bend cotter pin so it will not fall out.

4. Repeat process for other wheel.

OFFSET & CENTER TOW HITCH BAR ASSEMBLY

1. Lay out parts according to the diagram.

2. Insert part 661A into part 12543 and pin with the hitch pin (H11).

3. Insert part 661 into part 661A. Choose from the 3 holes to set the desired hitch length.

Pin with a hitch pin.

4. Part 12543 slides into the front tube of the frame. Choose from the 5 holes to arrange

desired offset. Pin with a hitch pin (H11).

5. Eliminate step 3 for hitching from the center bracket. Only one method can be used at a

time.

CENTER TOWING

POSITION

OFFSET TOWING

POSITION

Bent Pin, Hair Pin

and Receiver

supplied by others.

Existing Rear Hitch.

ATV or Utility

Vehicle Attachment

Instructions

661

661A

12543

H11

OPERATING YOUR TRAIL MOWER

INTENDED USE

This Trail Mower is designed to produce a quality finish cut on lawns, golf courses, etc. It is

not designed to clear brush or cut saplings. Your Trail Mower should be towed behind an

ATV, a golf cart, lawn tractor, or similar approved vehicle. It is not meant for speeds

exceeding 5 mph.

ATTACHING TRAILMOWER TO TOW VEHICLE

•Place mower behind vehicle and back vehicle up to desired attaching position.

•When offsetting Trail Mower do so to side opposite the discharge of the tow vehicle.

•Attach tow hitch (661) to the swivel hitch with hitch pin (H11). Make certain hitch

pin goes completely through each piece and is clipped to prevent accidental

separation.

•Attach red safety tether (H9C) to both the towing vehicle and to the TrailMower

toggle switch (685SP), located on the throttle housing (6013). Its purpose is to

manually stop mower engine or to stop mower engine in case the two machines

become separated. (See Motor Base Detail #20).

•It is extremely important the safety tether is secured properly to both the toggle

switch and the towing vehicle.

STARTING THE ENGINE

See engine manufacturer’s instructions for the type and amount of oil and fuel used. Trail

Mowers with electric start engines will need a battery (sold separately). Swisher recommends

using a standard “U1” lawn & garden battery.

The operation of any mower can produce foreign objects to be thrown into the

eyes, resulting in severe eye damage. Always wear certified safety glasses or

wide-vision safety goggles over spectacles before starting any cutting machine and

while operating such a machine.

The operation of any cutter produces sound waves that are damaging to the

human ear. Ear protection is recommended.

CAUTION!

Tragic accidents can occur if the operator is not alert to the presence of

children. Children are often attracted to the machine and the mowing

activity. Never assume that children will remain where you last saw them.

IMPORTANT: This engine is not equipped with a spark arrester muffler. It is a violation of

California Public Resource Code Section 4442 to use or operate the engine on any forest-covered,

brush-covered, or grass-covered land. Other states or federal areas may have similar laws.

•

Engine must be level to accurately check and fill oil. Do not overfill.

•Make sure the tow vehicle parking brake is set, mower is level, and blades are disengaged.

•Check spark plug wire, oil, and fuel.

•Check all electrical connections (See Schematics).

•Make sure toggle switch is turned “ON” and the red tether is properly attached.

•Set engine idle to “CHOKE” position.

•With feet clear of mower deck, turn key switch to the “START” position and release when

engine begins to run.

•Set engine idle at desired RPM.

BREAKING IN YOUR MOWER

•Set vehicle parking brake or chock wheels to prevent accidental rolling.

•Start engine properly.

•Slowly, engage blade control.

•In a safe environment, i.e. no children, allow blades to rotate and engine to idle for 5

minutes. This breaks in the belts and the engine.

•Stop mower properly.

MOWER HEIGHT ADJUSTMENT

•Adjust while mower is not running.

•The cutting range is approximately 1.5” to 4.5”. The height has been measured from the

ground to the blade tip without the engine running.

•

Rotate height adjust crank handles (H7N) in a clockwise direction to lift the mower deck. A

counter-clockwise direction is used to lower the mower deck.

•Make sure the height adjustment is the same at side crank handles. For best results, see

“SUGGESTED PRACTICE” section. Graduated scales are for reference only, not the

actual cutter height.

•Place crank handle in a retracted position to maintain height adjustment.

STARTING TO MOW

•Adjust the cutting height.

•Double check vehicle to mower attachment.

•Start mower engine properly.

•Slowly, activate the blade engage lever by rotating it forward and left until the lever locks

into place.

•Carefully mount tow vehicle and start mowing slowly.

STOPPING THE MOWING SESSION

•Pull safety tether to shut toggle switch “OFF”. If the engine fails to stop or if the safety

tether has become inoperable, then use Alternative Stopping Method.

CAUTION!

SHUT OFF MOWER ENGINE AND REMOVE SPARK PLUG WIRE FROM

SPARK PLUG BEFORE MAKING ANY ADJUSTMENTS TO THE MOWER.

ALTERNATIVE STOPPING METHOD

•Bring vehicle to complete stop, shut off engine, and set parking brake.

•Disengage blade engage lever (6008).

•Manually shut toggle and key switches to their “OFF” positions.

•Always remember to remove keys to avoid irresponsible usage.

TRANSPORTING MOWER

•Stop mower properly.

•Place mower deck in its highest position.

•If transporting without the use of a tow vehicle, remove spark plug wire and place

where it cannot contact the spark plug.

SUGGESTED MOWING PRACTICES

•Operate mower engine at full throttle to assure the best cutting performance and

maximum material discharge.

•Allow wet grass to dry. Clumps of wet grass will collect under the mowing deck.

•Mowing should be started with tow vehicle in low gear and increased only as safe

mowing conditions permit. This speed should not exceed 5 mph.

•

The average lawn should be cut to approximately 2.5” during the cool season and to

over 3” during the hot months.

•For a healthier lawn and better aesthetics, your lawn should be mowed often and

after moderate growth.

•When cutting high or dense grass areas go slowly. Some areas may need to be

mowed twice. The second cut should be at 90 degrees to the first, if possible.

•Mowing thick or high grass. Raise rear height crank handles to .5”-.75” a

bove the

other two handles.

•Creating a manicured lawn. Lower rear height crank handle to .25”-.5” below

front of deck. This allows grass blades to be cut twice. It also continually cuts

clippings to produce a mulching effect.

GENERAL TROUBLE SHOOTING

•The mower is not cutting level.

oLevel deck, making sure the side crank-handles are equal.

oCheck air pressure of all tires; make sure they are equal and to

manufacturers specifications.

oExamine blades for damage, while mower engine is not running.

•The engine will not start.

oDi

sengage blades, turn toggle switch to “ON” position, check battery and all

other electrical connections, and inspect spark plug and wire.

oCheck for fuel in the engine.

•Engine runs poorly.

oSee engine manual.

oCheck throttle adjuster.

oReplace fuel, clean fuel filter and fuel line.

IF PROBLEMS PERSIST HAVE A QUALIFIED MECHANIC SERVICE THE

MOWER. NEVER ATTEMPT TO MAKE AN ADJUSTMENT THAT YOU ARE

NOT SURE IS CORRECT. DOING SO CAN CAUSE OTHER PROBLEMS.

MOWER MAINTENANCE

GENERAL RECOMMENDATIONS

The warranty on this Trail Mower does not cover items that have been subjected to operator abuse or negligence.

To receive full value from the warranty, operator must maintain unit as instructed in this manual.

Some adjustments will need to be made periodically to maintain your unit properly.

All adjustments in this manual should be checked at least once each season.

BEFORE EACH USE

•Check engine oil level on a level surface. Check twice to insure an accurate reading.

•Check condition of air filter; clean and replace as necessary.

•Check blade operation; keep blades in good condition.

•Check for loose fasteners and tighten them as needed.

AFTER EACH USE

•Keep blades sharp.

•Remove fresh grass clippings with garden hose.

•Grass clippings can harden to the underside should be scraped out with a putty knife.

•Keep fluids at proper levels.

•Cover unit to prevent rain or other debris buildup. Definitely cover the engine.

BEFORE AND/OR AFTER EACH SEASON

•Replace the spark plug.

•Clean or replace the air filter.

•A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and

last longer.

•Check blades and belts for wear. Replace as necessary.

STORAGE RECOMMENDATIONS

CAUTION! Do not store engine indoors or other poorly ventilated area. Keep engine away from gas

appliances where fumes could contact open flame, pilot lights, or sparks.

If engine is to be stored for 30 or more days, prepare unit as follows:

•Drain fuel outside into an approved container.

•Start engine properly and run until unit is out of fuel.

•Let engine cool.

•Remove remaining gasoline from carburetor and fuel tank to prevent gum deposits from forming

within the engine. Gum deposits can cause malfunction in the engine.

•Store mower with blades disengaged to prevent belts from being permanently stretched.

BLADE CARE AND SERVICE

For best results blades must be kept sharp. The blades can be sharpened with a few strokes of a file or grinding

wheel. Do not attempt to sharpen blades while they are on the mower. Disconnect spark plug wire before

servicing unit.

Important: Replace blades that have been damaged or deeply nicked.

Important: Check blade and spindle hardware on a regular basis to make sure nuts are tight.

Only a qualified mechanic should be used for any

adjustments, disassembly or other kind of repairs.

FRAME DETAIL

Item# Description Part #

1 Tongue Hitch 661*

2 Solid Stock Hitch 661A*

3 Bushing 10579

4 Safety Hitch Pin H11

5 3/4 - 16 Nyloc Nut NB122

6 Caster Fork 665*

7 Washer NB195

8 Wheel Spacer 663L

9 5/8 - 11 2 Way Lock Nut NB595

10 Wheel/Tire/Bearing F4157WK

11 5/8 - 11 X7 Bolt NB624

12 Extension Hitch 12543*

13 Frame 12513*

14 Bearing B98

15 Cotter Pin NB126

16 Rear Axle 12526

17 Height Adjustment Handle H7N

18 Height Adjustment Tube Weldment 10059

19 5/16 PAL Nut NB276

20 Plastic Knob H7K

21 Crank Arm ES214

22 5/8 ID X1 OD 14 Ga Washer NB149

23 5/8 ID X1 OD 10 Ga Washer NB178

24 Eye Bolt 10038

25 Caster/Wheel Assembly 18430

NOT SHOWN Height Indicator Decal OD41

Item # Description Part #

1 Ubolt - SQ 3/8-16 X 2.437 X3 12447

2 Nut - Nyloc, 1/4-20 ZY NB180

3 Nut - Nyloc 3/8-16 ZY NB182

4 Mount - For EPA/CARB Gas Tank 18331*

5 Fuel Tank - 2.5 Gallon, Carb 18214

6 Cap, Fuel - 2.50 Gallon, Carb Sealed 18221

7 Bracket - Fuel Tank 18225

8 Bolt - Serr Flange 1/4-20 X1 3/4 18236

9 Washer - SAE Flat 1/4 NB274

Item# Description Part #

1 Carbon Canister - 2.50 Gallon, 3/16 Line 18224

2 Cable Tie - Carbon Canister 18219

3 Nut - 10-24 Nylon Lock 024900

4 Bracket - Carbon Canister, ZT 17127

5 Screw - 10-24 X3/4 Phil Truss Head ZP 024203

Only included on “CA” Models (California Compliant)

When ordering replacement parts

*USE PAINT CODE: GT=GRAY TK=BLACK

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