Tally T6215 Bedienungsanleitung

T6215

Maintenance Manual

Appendix A

Appendix A:

Schematics and Parts lists

A–1

Appendix A: Schematics and Parts Lists

T6215 Illustrated Parts Breakdown and Schematics

Recommended Spare Parts Part Number

Belt, Paper Drive 075127

Belt, Shuttle Drive 732753

Blower Assembly (Electronics Assy) 083145

Blower Assembly (Hammer Bank) 083589

Capacitor, Surge 732752

Control Panel Assembly - Std. English 083488

Control Panel CBA 082766

Controller CBA, Ser/Par/PSIO tstd 083412

Controller - Ser/Par std, tstd 083409

Ground Clip - Tractor Shaft 081470

Hammer 13-pack 082503

Hammer Bank Assembly (w/Bearings - no Ribbon Shield) 083485

Hammer Coil CBA 083557

Hammer Driver CBA 083566

Motor Assembly - Paper Drive 082935

Motor Assembly - Shuttle Drive 082934

Motor - Ribbon Drive 075138

Platen/Paper Sensor CBA 083556

Power Distribution CBA 083558

Power Supply (500W) 732234

Pulley - Paper Drive (on motor) 082857

Pulley - Paper Tractor - Lower 080647

Pulley - Paper Tractor - Upper 080635

Ribbon Sensor CBA 083555

Ribbon Shield Assembly 083491

Shuttle Module Assembly 083486

T6215 Tool Kit 083462

1 Gauge- Tension, Paper Belt 613406-083561

1 Driver- Allen T-Handle, 9/64 400966-28

2 Gauge- Shim, Platen Gap, 0.011 611378-083560

1 Alignment tool- Hammer Module 613407-083562

1 Screw Driver- #8 Torx Plus 400966-732833

Tractor Kit - Lower w/ Sensor 083666

Tractor Kit - Upper w/ Sensor 083667

Manuals

Maintenance Manual MPL1116

Quick Start Guide w/Operator Manual on CD MPL1107

T6215 Maintenance Manual

A–2

Notes:

A–3

Appendix A: Schematics and Parts Lists

Cabinet Assembly I

27.0"

083674

083673

083672

A–4

T6215 Maintenance Manual

Cabinet Assembly II

083466

083466 CABINET ASSY- PRINTER 1

1613278-082992 CABINET ASSY

1613187-082706 COVER ASSY- LID

2613294-083001 DOOR ASSY

1403692-732659 GAS SPRING

1403692-731092 BALL STUD

1613343-083601 GASKET- MAGNETIC, LID

4404036-731449 CASTER

1613373-083378 SHAFT- SUPPORT

2404307-732796 CLIP- PLASTIC, SELF- ADHESIVE

1400783-15 NUT- #5/16, KEPS

4402524-62 SCREW- #10-32 X 0.375, SEMS

8402524-730381 SCREW- #6-32 X 0.375, SEMS

403666-730956 GROUND STRAP- INSULATED, 18" X 1"

A/R 400658-730213 ADHESIVE LOCTITE 242

5400783-730502 NUT- #8 KEPS

613248-082856

613150-083396

613150-083397

613150-083398

613150-083399

613150-083400

SEAL- BLOWER

FOAM- ACOUSTIC

2403769-09

400069-03

MOUNT- VIBRATION DAMPING (BLUE)

WASHER- LOCK, EXTERNAL TOOTH, #8

2613423-083605

GUIDE- LID

FOAM- ACOUSTIC

SCREW- #8-32 X 0.50 FLAT HEAD, 100°CROSS

RECESSED STAINLESS STEEL

4402454-732649

2613150-083670

(3352D P1&2, PL2&3)

A–5

Appendix A: Schematics and Parts Lists

Basic Printer Assembly

083095

083464

BASIC PRINTER ASSY- W/RIBBON PLATFORM

W/RFD & SKOW

1613333-083607 PRINT MECHANISM ASSY

1613315-083081

PLATFORM ASSY- RIBBON SUPPORT

W/O RE-INKING DRIVE

1613315-083463

PLATFORM ASSY- RIBBON SUPPORT

W/RE-INKING DRIVE

1613334-083094 HAMMER BANK & SHUTTLE ASSY

1613232-082784 CAP- FLEX CLAMP, UPPER

2613148-082607 CLIP- BEARING RETAINING

1613233-082785 INSERT- FLEX CLAMP, UPPER

1613337-083543 DUCT- BLOWER

2402524-45 SCREW- #8-32 X 1.00, SEMS

3402524-47 SCREW- #8-32 X 0.312, SEMS

2402524-42 SCREW- #8-32 X 0.375, SEMS

-083464

BASIC PRINTER ASSY- W/RIBBON PLATFORM

W/RFD, W/SKOW & RE-INKING DRIVE

A/R 400658-730213 ADHESIVE- LOCTITE 242

A/R

1613287-083380

CABLE ASSY- RIBBON SENSOR/CONTROLLER

613287-083671

CABLE ASSY- POWER DISTRIBUTION/CONTROLLER

2400783-25 NUT- #8-32, HEX KEPS

33 400627-106 SCREW- #6-32 X 1.25, PAN HD,

CROSSED RECESSED, S.S.

1613307-083528 PLENUM ASSY- BLOWER

612726-083506

BLOWER ASSY

3400783-730382 NUT- #6-32 KEPS

Basic Printer Assembly

(SAME AS 083095; USING ITEM 11 INSTEAD OF ITEM 10)

NOTES:

TORQUE TO 14-15 IN-LBS.

TORQUE TO 18-20 IN-LBS.

ADJUST BLOWER DUCT (ITEM 16)

SO THAT A GAP OF 0.10-0.15 INCHES

EXISTS BETWEEN IT AND THE HAMMER BANK

AND SHUTTLE ASSY (ITEM 12).

ADJUST BLOWER ASSY (ITEM 25)

AND BLOWER PLENUM (ITEM 29)

SO THAT THE BLOWER ASSY

IS FLUSH WITH THE BLOWER DUCT (ITEM 16).

TIGHTEN 3 #6-32 X 1.25 SEMS SCREWS (ITEM 27)

AND 4#8-32 X 0.375 SEMS SCREWS (ITEM 23) TO 15 IN-LBS.

(3335F P1&2 PL2&3)

A–6

T6215 Maintenance Manual

NOTES:

APPLY A LIGHT COAT OF GREASE (ITEM 67) BETWEEN

ITEM 54 AND SIDE PLATE, AROUND STANDOFF, OR

INDICATED AREA.

INSTALL ITEMS 51, 52, AND 61 WITH ZERO CLEARANCE TO

ITEM 60, AND LOCK IN PLACE WITH ITEM 74.

CLEAR O.D. OF BEARING TO REMOVE OIL PRIOR TO ASSY

WITH SPEED BONDER (ITEM 68).

END OF SHAFT (ITEM 59) TO BE 0.01 TO 0.05 BELOW

FLUSH WITH OUTSIDE SURFACE OF END PLATE.

WIPE INSIDE OF BEARING BORE WITH ACTIVATOR (ITEM

69) LESS THAN 1 HOUR PRIOR TO ASSEMBLY.

SLIDE ITEM 64 MOTOR DOWNWARD FOR PROPER

TENSION IN TOP BELT, THEN SLIDE ITEM 53 IDLER ASSY

DOWN AND TIGHTEN FOR PROPER TENSION IN THE

LOWER BELT. SET PROPER TRACTOR PHASING WITH ITEM

54 PHASING LEVER IN MID-TRAVEL & PLATEN FULLY

CLOSED WHILE USING THE TRACTOR PHASING GAGE.

TORQUE TO BE SET AT 18 IN-LBS.

POSITION ITEM 58 TO FIRMLY CONTACT ITEM 62, ITEM 58

TO BE NO MORE THAN 0.125 BELOW OUTSIDE END OF

ITEM 51 OR ITEM 52.

ADJUST SHAFT (ITEM 58) TO BEAR TO SPRING (ITEM 62)

WITH 5 LBS ±2.5 LBS OF LOAD.

TORQUE TO BE SET AT 14-15 IN-LBS.

TORQUE TO BE SET AT 18-20 IN-LBS.

083607 ASSY

(3333E P1)

To "PAPER OUT

SENSOR"

(LOWER TRACTOR)

To "PAPER MOTION

SENSOR"

(UPPER TRACTOR)

TO "CBA POWER

DISTRIBUTION"

Print Mechanism

Assembly I

A–7

Appendix A: Schematics and Parts Lists

(3333E P2)

Print Mechanism

Assembly II

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