Tennant 1240 Bedienungsanleitung

Model Part No.:

M611370 - 1240

M611371 - 1260

*611608*

1240/1260

611608

Rev. 01 (04-2006)

www.tennantco.com

Operator Manual

Self-Contained Carpet Extractor

English EN

EN OPERATION

2Tennant 1240/1260 (04--06)

This manual is furnished with each new model.

It provides necessary operation and maintenance

instructions.

Read this manual completely and understand the

machine before operating or servicing it.

A complete illustrated Parts List manual is also

furnished with each new model. Use the Parts List

manual to order replacement parts. Before ordering

parts or supplies, be sure to have your machine model

number and serial number available. Parts and

supplies may be ordered by phone or mail from any

authorized parts and service center, distributor or from

any of the manufacturer’s subsidiaries.

This machine will provide excellent service. However,

the best results will be obtained at minimum costs if:

SThe machine is operated with reasonable care.

SThe machine is maintained regularly - per the

machine maintenance instructions provided.

SThe machine is maintained with manufacturer

supplied or equivalent parts.

PROTECT THE ENVIRONMENT

Please dispose of packaging materials,

old machine components such as

batteries, hazardous fluids such as

antifreeze and oil, in a safe

environmentally way according to your

local waste disposal regulations.

Always remember to recycle.

TENNANT N.V.

Industrielaan 6 5405 AB

P.O. Box 6 5400 AA Uden--The Netherlands

europe@tennantco.com

www.tennantco.com

Specifications and parts are subject to change without notice.

MACHINE DATA

Please fill out at time of installation for future reference.

Model No.-

Install. Date -

Serial No.-

Model: 1240/1260 nr.: M611370, M611371

Richard van den Hoogen -- Technical Support Engineer

EC DECLARATION OF CONFORMITY FOR MACHINERY (Directive 98//37/EEC, Annex II, sub A)

TENNANT N.V.

Industrielaan 6 5405 AB

P.O. Box 6 5400 AA

Uden -- The Netherlands

Uden, 25--04--06

Herewith declares, on our own responsibility, that the machinery

-- is in conformity with the provisions of the Machinery Directive (98/37/EEC), as amended with national

implementing legislation

-- is in conformity with the provisions of the E.M.C. Directive (89/336/EEC), as amended with 91/263 EEC, 92/31

EEC, 93/67EEC , 93/68 EEC

-- is in conformity with the provisions of the provisions of the Low Voltage Directive (73/23/EEC), as amended with

93/68 EEC and with national implementing legislation (for electric models)

and that

-- the following (parts/clauses of) harmonized standards have been applied: EN: 292--1, 292--2, 292--3, 1050, 418,

982, 1037, 60204--1,61310--1, 61310--2, 457, 614--1, 1005--3, 563, 50081--2, 50082--2, 12895, ISO: 3744, 3746

-- the following (parts/clauses of) national technical standards and specifications have been used: NA

OPERATION EN

Tennant 1240/1260 (04--06) 3

TABLE OF CONTENTS

SAFETY PRECAUTIONS 4....................

GROUNDING INSTRUCTIONS 4...........

MACHINE COMPONENTS 5...................

MACHINE SETUP 5..........................

MACHINE OPERATION 6.....................

PRE--OPERATION 6.......................

CLEANING CARPETS 6...................

WHILE OPERATING 6.....................

CLEANING WITH ACCESSORY TOOLS 6...

DRAINING TANKS 7..........................

DRAINING RECOVERY TANK 7............

DRAINING LEFTOVER CLEANING

SOLUTION 7.............................

MACHINE MAINTENANCE 7..................

DAILY MAINTENANCE 7...................

WEEKLY MAINTENANCE 7................

MONTHLY MAINTENANCE 8...............

QUARTERLY MAINTENANCE 8............

SERVICING MACHINE 8...................

STORING MACHINE 8........................

RECOMMENDED STOCK ITEMS 8.............

TROUBLE SHOOTING 9......................

SPECIFICATIONS 10..........................

EN OPERATION

4Tennant 1240/1260 (02--01)

SAFETY PRECAUTIONS

This machine is intended for commercial use. It is

designed to clean carpet and upholstery in an indoor

environment and is not constructed for any other use.

Use only recommended cleaning solutions and

accessory tools.

All operators must read, understand and practice the

following safety precautions.

The following safety alert symbols are used throughout

this manual as indicated in their description:

WARNING: To warn of hazards or unsafe

practices which could result in severe personal

injury or death.

FOR SAFETY: To identify actions which must be

followed for safe operation of equipment.

The following information signals potentially dangerous

conditions to the operator or equipment:

FOR SAFETY:

1. Do not operate machine:

-- Unless trained and authorized.

-- Unless operator manual is read and

understood.

-- In flammable or explosive areas.

-- With damaged cord or plug.

-- If not in proper operating condition.

-- In outdoor areas.

-- In standing water.

-- Unless cord is properly grounded.

-- With the use of an extension cord.

2. Before operating machine:

-- Make sure all safety devices are in place

and operate properly.

3. When using machine:

-- Do not run machine over cord.

-- Do not pull machine by plug or cord.

-- Do not pull cord around sharp edges or

corners.

-- Do not unplug by pulling on cord.

-- Do not stretch cord.

-- Do not handle plug with wet hands.

-- Keep cord away from heated surfaces.

-- Report machine damage or faulty

operation immediately.

-- Follow mixing and handling instructions

on chemical containers.

4. Before leaving or servicing machine:

-- Turn off machine.

-- Unplug cord from wall outlet.

5. When servicing machine:

-- Unplug cord from wall outlet.

-- Avoid moving parts. Do not wear loose

jackets, shirts, or sleeves.

-- Use manufacturer supplied or approved

replacement parts.

WARNING: Hazardous Voltage. Shock or

electrocution can result. Always unplug machine

before servicing.

WARNING: Flammable materials can cause

an explosion or fire. Do not use flammable

materials in tank(s).

WARNING: Flammable materials or reactive

metals can cause an explosion or fire. Do not pick

up.

GROUNDING INSTRUCTIONS

Machine must be grounded. If it should

malfunction or breakdown, grounding provides a

path of least resistance for electrical current to

reduce the risk of electrical shock. This machine

is equipped with a cord having an

equipment--grounding conductor and grounding

plug. The plug must be plugged into an

appropriate outlet that is properly installed in

accordance with all local codes and ordinances.

Grounded Outlet

Grounding

Edge/hole

(230V/240V)

OPERATION EN

Tennant 1240/1260 (02--01) 5

MACHINE COMPONENTS

1. Vacuum/Pump Switch

2. Brush/Spray Button

3. Brush Circuit Breaker (under switchbox)

4. Drain Hose

5. Accessory Tool Hookup

6. Recovery Tank Dome

7. Solution Tank Lid

8. Power Brush Head

9. Spray Bar

10. Brush Height Adjustment Knob

11. Pick Up Head

MACHINE SETUP

1. Carefully check carton for signs of damage.

Report damages at once to carrier. The machine

is shipped fully assembled and is ready for

operation.

2. Remove solution tank lid and fill tank with 38L

(10 gal) of hot water, 60°C (140°F) maximum

(Figure 1).

FIG. 1

NOTE: Use different buckets to fill and drain machine

to prevent solution system clogs.

WARNING: Flammable materials can cause

an explosion or fire. Do not use flammable

materials in tank(s).

3. Add recommended cleaning solution. Carefully

follow bottle’s mixing instructions.

NOTE: If desired, water alone achieves excellent

cleaning results.

FOR SAFETY: When using machine, follow mixing

and handling instructions on chemical containers.

ATTENTION: If using powered cleaning chemicals,

mix prior to adding.

4. Replace lid securely after filling.

5. Plug power cord into a grounded wall outlet

(Figure 2).

Grounded Outlet

Grounding

Edge/hole

FIG. 2

FOR SAFETY: Do not operate machine unless

cord is properly grounded.

FOR SAFETY: Do not operate machine with the

use of an extension cord.

6. Adjust brush to proper height. With brush

spinning, turn height adjustment knob until bristles

touch carpet, then turn knob another half turn.

Turn knob clockwise to raise and counterclockwise

to lower (Figure 3).

FIG. 3

EN OPERATION

6Tennant 1240/1260 (02--01)

MACHINE OPERATION

FOR SAFETY:Do not operate machine unless

operator manual is read and understood.

PRE--OPERATION

1. Vacuum carpet to remove particles and other

debris.

2. Inspect power cord for damage.

CLEANING CARPETS

WARNING: Flammable materials or reactive

metals can cause an explosion or fire. Do not pick

up.

1. Turn on Vacuum/Pump switch.

NOTE: Solution spray is not activated until the

Brush/Spray button is pushed.

2. Push Brush/Spray button and pull machine

backwards to clean carpet (Figure 4).

FIG. 4

3. Release button at end of path and continue to pull

machine backwards to pick up excess solution.

4. Tip machine back and push forward to begin next

path.

5. After cleaning carpet, speed dry carpet with the

Tennant Dryer.

WHILE OPERATING

1. Overlap each path by 5cm (2 in).

2. Work away from wall outlet and power cord to

prevent cord damage.

3. Check for excessive foam buildup in recovery

tank. Use a recommended foam control solution to

prevent motor damage.

ATTENTION: Excessive foam buildup will not

activate the float shut-off screen.

4. If brush stops, the circuit breaker may have been

tripped. Unplug power cord, check brush for

obstruction OR raise brush height. Push brush

reset button located under switch box to resume.

5. To clean heavily soiled spots, turn off

Vacuum/Pump switch and use brush only, this will

prevent overwetting.

6. Once pick up stops or when solution tank runs dry,

you must drain recovery tank

(See DRAINING TANKS).

CLEANING WITH ACCESSORY TOOLS

1. Disconnect vacuum hose from dome and replace

with accessory vacuum hose. Connect accessory

solution hose to quick coupler located in front of

handle (Figure 5).

FIG. 5

2. Attach desired accessory tool to hoses.

3. Turn on Vacuum/Pump switch.

4. Operate accessory tools as normal (Figure 6).

NOTE: When cleaning upholstery, always check

cleaning instructions sewn in furniture by

manufacturer.

FIG. 6

5. After cleaning, relieve water pressure from tool

before disconnecting hose. Squeeze trigger for

five seconds after turning off switches.

OPERATION EN

Tennant 1240/1260 (02--01) 7

DRAINING TANKS

FOR SAFETY: When servicing machine, unplug

cord from wall outlet.

NOTE: Use different buckets to fill and drain machine

to prevent solution system clogs.

DRAINING RECOVERY TANK

1. Turn off machine and unplug power cord.

2. Turn drain hose knob counterclockwise and pull

out plug to drain (Figure 7).

FIG. 7

3. Replace drain hose knob securely.

DRAINING LEFTOVER CLEANING SOLUTION

1. Disconnect vacuum hose from recovery tank

dome and replace with 0.9m (3 ft) clean--out hose,

supplied with machine (Figure 8).

FIG. 8

2. Turn on Vacuum/Pump switch.

3. Remove solution tank lid and vacuum out leftover

solution.

4. Drain recovery tank.

MACHINE MAINTENANCE

To keep machine in good working condition, simply

follow machines daily, weekly and monthly

maintenance procedures.

FOR SAFETY: When servicing machine, unplug

cord from wall outlet.

DAILY MAINTENANCE

(Every 4 Hours of Operation)

1. Rinse out recovery tank and recovery dome

thoroughly after every use.

2. Remove any lint buildup from float shut--off

screen, located in recovery tank (Figure 9).

FIG. 9

3. Drain any leftover solution in solution tank.

4. Remove and rinse bladder tank screen.

5. Remove any entangled carpet fibers and debris

thatmaybeinbrush.

6. Remove any clogged debris in pick up head.

7. Check power cord for damage, replace if

necessary. Coil cord neatly after each use.

8. Clean machine with a nonabrasive, nonsolvent

cleaner.

WEEKLY MAINTENANCE

(Every 20 Hours of Operation)

1. Inspect vacuum hose for holes and loose cuffs.

2. Inspect spray pattern for plugging. If plugged,

remove spray tips and soak in acetic acid solution

for up to six hours. Do not use pointed objects to

unplug tips, damage will occur.

3. Inspect power cord and cord grip for damage.

Replace immediately if damaged.

EN OPERATION

8Tennant 1240/1260 (02--01)

MONTHLY MAINTENANCE

(Every 80 Hours of Operation)

1. Flush pump system with an acetic acid solution to

dissolve normal alkaline chemical buildup.

FOR SAFETY: When using machine, follow mixing

and handling instructions on chemical containers.

a. Premix 0.5L (16 oz.) of an acetic acid solution

with 7.5L (2 gal) of hot water (60_C/140_F

max.) and pour into solution tank.

b. Turn on Vacuum/Pump switch.

c. Position brush head over floor drain and

operate machine for one minute.

d. Shut off machine and allow remaining solution

to break down alkaline buildup overnight.

e. Next day, spray out remaining solution and

flush system with 3 gal./11L of clean water.

2. Lubricate wheels with a water resistant oil.

3. Inspect machine for water leaks.

4. Inspect machine for loose screws.

QUARTERLY MAINTENANCE

(Every 250 of Hours of Operation)

Check vacuum motor for carbon brush wear. Replace

brushes when worn to a length of 1cm (0.38 in) or

less.

SERVICING MACHINE

WARNING: Hazardous Voltage. Shock or

electrocution can result. Always unplug machine

before servicing.

FOR SAFETY: When servicing machine, use

manufacturer supplied or approved replacement

parts.

To access internal components for repair, open

machine as described below:

1. Remove two hex--head bolts at front of machine,

using a 9/16” wrench.

ATTENTION: Make sure tanks are empty before

opening.

2. Hinge tank backwards away from chassis.

(Figure 10)

FIG. 10

3. When closing machine, be careful not to pinch any

internal hoses or wiring.

STORING MACHINE

1. Before storing machine, be certain to flush tanks

and drain machine of all water.

2. Store machine in a dry area in the upright position

with brush raised off floor.

3. Remove recovery dome to promote air circulation.

ATTENTION: Do not expose to rain. Store

indoors.

ATTENTION: If storing machine in freezing

temperatures, be sure that machine, pump and

spraying system are completely drained and dry.

RECOMMENDED STOCK ITEMS

Refer to the Parts List section for recommended stock

items. Stock Items are clearly identified with a bullet

preceding the parts description. See example below:

OPERATION EN

Tennant 1240/1260 (02--01) 9

TROUBLE SHOOTING

PROBLEM CAUSE SOLUTION

Machine does not operate. Faulty switches or wiring. Contact Service Center.

Faulty power cord. Contact Service Center.

Building circuit breaker tripped. Reset breaker.

Solution pump does not operate. Overheated pump. Determine cause and wait 20 minutes

for pump to cool.

Faulty solution pump. Contact Service Center.

Faulty solenoid. Contact Service Center.

Faulty switch. Contact Service Center.

Loose or broken wiring. Contact Service Center.

Vacuum motor does not operate. Vacuum motor thermal overload

tripped.

Check air flow for obstruction, wait 20

minutes for motor to cool.

Loose or broken wiring. Contact Service Center.

Faulty Vacuum/Pump switch. Contact Service Center.

Defective vacuum motor. Contact Service Center.

Worn carbon brushes. Replace brushes or call for service.

Brush motor does not operate. Brush motor circuit breaker tripped. Remove brush obstruction OR

readjust brush height. Reset brush

breaker button at bottom of switch

box.

Brush/Spray button not pushed. Push Brush/Spray Button.

Faulty brush motor. Contact Service Center.

Loose or broken brush belt. Contact Service Center.

Faulty switch or wiring. Contact Service Center.

Poor pick up. Loose drain hose plug. Cap drain hose securely.

Clogged float shut--off screen. Remove recovery dome and clean lint

off screen.

Air leakage around recovery dome. Tighten recovery dome knobs or

replace gaskets.

Loose vacuum hose connections. Secure connections.

Defective vacuum hose. Replace hose.

Loose vacuum hose cuffs. Secure cuffs to hose.

Pulling machine too fast. Slow down cleaning process.

Uneven or no spray. Dirty or plugged spray tips. Clean or replace tips.

Improper spray tip size or spray angle. Replace with proper tips.

Worn spray tips. Replace spray tips.

Solution tank low or empty. Refill solution tank.

Faulty solution pump. Contact Service Center.

Plugged solution tank filter. Clean filter.

EN OPERATION

10 Tennant 1240/1260 (02--01)

SPECIFICATIONS

Model TG 40 TG 50

Model 1240 1260

LENGTH 110cm (43 in) 110cm (43 in)

WIDTH 41cm (16 in) 51cm (20 in)

HEIGHT 86cm (34 in) 86cm (34 in)

WEIGHT 41Kg (89 lbs.) 42Kg (90lbs.)

SOLUTION TANK CAPACITY 38L (10 gal) 38L (38 gal)

RECOVERY TANK CAPACITY 55L (14.5 gal) 55L (14.5 gal)

CLEANING PATH WIDTH 41cm (16 in) 51cm (20 in)

MAXIMUM CLEANING RATE 1951m2per hour (21,000 sq. ft) 2415m2per hour (26,000 sq. ft.)

BRUSH MOTOR 230V, .16 hp, .5A,.12kW, 2100 rpm 230V, .16 hp, .5A,.12kW, 2100 rpm

BRUSH SPEED 1200 rpm 1200 rpm

SOLUTION PUMP 240V, 100 psi, .16 hp,.5A, .12kW 240V, 100 psi, .16 hp,.5A, .12kW

VACUUM MOTOR 240V,1.8 hp, 5.8 A, 1.4kW, 2 stage 240V,1.8 hp, 5.8A, 1.4kW, 2 stage

SEALED WATER LIFT 3.5 m (137 in) 3.5 m (137 in)

TOTAL POWER CONSUMPTION 230V, 6.5A, 1.64kW 230V, 6.5A, 1.64kW

DECIBEL RATING AT

OPERATOR’S EAR,

INDOORS ON CARPET

>70dB(A) >70dB(A)

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