Tennant ATLV 4300 Schulungshandbuch

IB 340133 (10-02) 1

No. 340133

Machine: ATLV 4300

Published: 10-02

Rev. 07

INSTRUCTION BULLETIN

NOTE: DO NOT DISCARD the Parts List from the Instruction Bulletin. Place the Parts

List in the appropriate place in your machine manual for future reference.

Retaining the Parts List will make it easier to reorder individual parts and will

save you the cost of ordering an entire kit.

NOTE: Numbers in parenthesis ( ) are reference numbers for parts listed in Bill of Materials.

Installation instructions for kit number 367613

DESCRIPTION:

This kit contains the parts needed to install/replace a dust filter kit option on the model ATLV

4300 Litter Vacuum.

Please follow step-by-step instructions.

SPECIAL TOOLS / CONSIDERATIONS: Hand Drill and Following Drill Bits: 13/64 [5.2 mm],

19/64 [7.5 mm], and 11/32 [8.7 mm]

(Estimated time to complete: 3 hours)

PREPARATION:

(Refer to FIG. 1 thru 9)

1. Park machine on a clean level work surface.

FOR SAFETY: Before leaving or servicing machine,

stop on level surface and set parking brake.

Then turn off machine and remove key.

2. Disconnect battery cables from the machine.

WARNING: Always disconnect battery cables

from machine before working on electrical

components.

3. Remove the filter bag and vacuum fan exhaust

plate from the vacuum fan housing.

WARNING: Spinning fan. Stop engine

before opening debris canister.

4. Open and lower the debris canister. Remove any

garbage bags or liners from the debris canister.

IB 340133 (10-02)2

SPRING MOUNTING PLATE INSTALLATION:

(Refer to FIG. 1 thru 7)

Note: Spring eyelet holes may be predrilled on some

machines..

1. Mark and drill two 19/64 [7.5 mm] holes for bolt eyelet

installation on the machine frame, beneath the debris

hopper as shown in Fig. 2. (Refer to FIG. 2, 5 and 7)

2. Install the two bolt eyes (11) with hex nuts (12) and

nyloc nuts (13). Connect one end of the tension

springs (42) to each of the bolt eyes (49).

(Refer to FIG. 5 and 7)

3. Disconnect and remove the debris cannister cables,

canister cable sleeves and mounting hardware on the

debris canister.

4. Slip the canister cables onto the new sleeves (8), then

loosely mount the spring mounting plates (5), sleeves

(8), and canister cables to the lower front corners of

the hopper with hex screws (18), and washers (7).

(Refer to FIG. 5 and 7)

5. Rotate the spring mounting plates (5), until centered in

the corner of the canister. Then, using the plates as

templates, mark and drill two 11/32 [8.7 mm] mounting

holes in the lower front corner, on each side of the

hopper. (Refer to FIG. 5 and 7)

6. Using the new mounting holes, assemble the spring

mounting plates (5) to the canister with backing strips

(6), and hex nuts (10). Tighten all mounting hardware.

(Refer to FIG. 5 and 7)

7. Connect the open end of the tension springs (4) to the

open tabs on the spring mounting plates (5). Close the

debris hopper, and place it back in the upright

position. (Refer to FIG. 5 and 7)

IB 340133 (10-02) 3

PLASTIC FILTER HOUSING ASSEMBLY AND INSTALLATION:

1. Clean off a large table or work surface. Place the new

plastic filter housing (1) on the flat surface, with the

back side of the plastic filter housing (1) facing down.

(Refer to FIG. 6)

2. Push the bulb seal (17) onto the edge, around the

entire bottom opening of the filter housing.

(Refer to FIG. 6)

3. Mount the hinges (16) to the bottom of the plastic

filter housing (1) with screws (10) and washers (4).

Leave the hardware loose for the time being.

(Refer to FIG. 6)

4. Mount the latch brackets (14) and door hinge (9), to

the inside of the plastic filter housing (1) with screws

(10), (15) and washers (4). (Refer to FIG. 6)

5. Install the bypass door latches (21) and latch pawls

(22) to the bypass door (18) as shown.

(Refer to FIG 6)

6. Mount the bypass door (18) onto the door hinges (16)

with the nylon bushings (19). Secure the door onto the

hinges with the cotter pins (20). (Refer to FIG 6)

7. Close and latch the bypass door (18). Install the door

stop bolts (23) and nuts (24) from the inside of the

plastic filter housing (1). (Refer to FIG. 6)

8. Open and close the bypass door (18) a few times.

Adjust the latch pawl (22) location as necessary to

compress the door seal (17) when the door is closed

and latched. (Refer to FIG. 6)

9. Remove the debris canister latches, flip them 180°,

then remount. (Refer to FIG. 9)

10.(Machines S.N. 000000 -- 001741) Using the upper

(27) and lower (28) filter housing mounting brackets

as templates, mark and drill sixteen mounting holes

in the debris hopper according to the dimensions in

figure 5. (Refer to FIG. 3)

11. (Machines S.N. 000000 -- 001741) Mount the upper

(27) and lower (28) filter housing mounting brackets to

the hopper with pop rivets (8) and washers (29). Install

rivets from the inside of the debris hopper.

(Refer to FIG. 6)

22 21

17 18

IB 340133 (10-02)4

12.(Machines S.N. 000000 -- 001741) Mount the plastic

filter housing (1) to the mounting brackets, (27) and

(28), with hex screws (31) and mounting strips (30).

(Refer to FIG. 6)

13.(Machines S.N. 000000 -- 001741) Mount the support

brackets (35) and (36) to each side of the plastic filter

housing (1) with hex screws (23). (Refer to FIG. 6)

(Machines S.N. 001741 -- xxxxxx) Mount the support

brackets (42) and (43) to each side of the plastic filter

housing (1) with hex screws (23). (Refer to FIG. 6)

14.(Machines S.N. 000000 -- 001741) Using the support

brackets (35) and (36) as templates, mark and drill

two 11/32 [8.73 mm] mounting holes for the support

brackets in each side of the debris hopper.

(Refer to FIG. 6)

(Machines S.N. 001741 -- xxxxxx) Using the support

brackets (42) and (43) as templates, mark and drill

two 11/32 [8.73 mm] mounting holes for the support

brackets in each side of the debris hopper.

(Refer to FIG. 6)

15.(Machines S.N. 000000 -- 001741) Secure the support

brackets to each side of the debris hopper with

backing strips (37) and lock nuts (24).

(Refer to FIG. 6)

IB 340133 (10-02) 5

16.(Machines S.N. 000000 -- 001741) Mount the door

latches (6) to the sides of the filter housing (1) with

pop rivets (8) and washers (29).

(Refer to FIG. 6)

(Machines S.N. 001741 -- xxxxxx) Mount the door

latches (40) to the sides of the filter housing (1) with

pop rivets (41) and washers (29).

(Refer to FIG. 6)

Note: Install the rivets from the inside of the filter housing.

17.(Machines S.N. 000000 -- 001741) Mount the door

latch tabs to the right hand (2) and left hand (3) cable

brackets with pop rivets (7). If the latch keepers are

mounted backwards, latches will not close properly.

(Refer to FIG. 6)

(Machines S.N. 001741 -- xxxxxx) Mount the door

latch tabs to the right hand and left hand cable

brackets with pop rivets (41). If the latch keepers are

mounted backwards, latches will not close properly.

(Refer to FIG. 6)

18.Loosely mount the right hand (2) and left hand (3)

cable brackets to the filter door (32) with washers (4)

and nyloc nuts (5). (Refer to FIG. 6)

19.Mount one end of each filter housing cable (11) to

each side of the plastic filter housing (1) with hex

screws (13) sleeves (12), washers (4) and

lock nuts (5). (Refer to FIG. 6)

20.Install the filter door (32) onto the door hinge (9), in

the plastic filter housing (1). Close the filter door (32)

and secure it with the door latches (6).

(Refer to FIG. 6)

21.Connect the open ends of each filter housing cable

to the cable brackets on each side of the filter door

(32), with sleeves (12), washers (4) and lock nuts (5).

(Refer to FIG. 6)

22.Open the filter door, and insert the filter panel (33)

with the gasket side facing the housing, and filter

pleats vertical. Close the filter door (32) and secure

the filter (33) in the plastic filter housing (1) with

latches. Tighten the nuts (5) on the right hand (2) and

left hand (3) cable brackets.

Adjust the door hinge (9) and latches if necessary to

achieve gasket compression on the filter panel (33).

Tighten all plastic filter housing hardware when

finished adjusting all the filter door mounting

hardware. (Refer to FIG. 6)

IB 340133 (10-02)6

FILTER HOUSING DUCT INSTALLATION:

1. Mount the vacuum exhaust plate gasket (15) to the

new vacuum exhaust plate (14), then attach the

vacuum exhaust plate (14) to the vacuum fan housing

with pan screws (16) and washers (17).

(Refer to FIG. 5 and 7)

2. Insert the new filter bag (9) through the top opening of

the filter housing (1). Place the filter bag’s elastic band

over the lip of the filter housing (1).

(Refer to FIG. 5 and 7)

Note: The filter bag is now inserted inside the filter housing.

3. Mount one end of the filter inlet duct (1) over the

vacuum exhaust plate (14) with the worm drive

clamps (2). (Refer to FIG. 5 and 7)

Note: The filter bag is now kept in the filter housing, and no

longer mounts to the vacuum fan housing.

4. Place the bottom end of the filter inlet duct (1) over the

opening in the plastic filter housing. Check that the

inlet duct (1), and the retaining clamp (3) fit over the

lip of the plastic housing, and the filter bag (9). Secure

the filter inlet duct (1) in place with the draw latch on

the retaining clamp (3).

(Refer to FIG. 5 and 7)

5. Mount the label mounting bracket (25) to the plastic

filter housing (1) with screws (23), washers (26) and

lock nuts (24). Place warning decals 367667 and

367668 from the label kit onto the label mounting

bracket. Discard the rest of the label kit.

(Refer to FIG. 6)

6. If the machine is equipped with a slow--moving vehicle

sign, mount the SMV label bracket (34) to the filter

door (32) with hex screws, (13) and washers (4).

Attach the sign to the bracket (34). (Refer to FIG. 6)

7. Open the debris canister and replace the liners and

garbage bags. Close and latch the canister.

8. Start the machine and check the vacuum dust filter kit

for proper operation.

IB 340133 (10-02) 7

Remove old filter bag

(new filter bag will

mount inside the new

plastic filter housing)

Remove old vacuum

exhaust plate

FIG. 1 -- FILTER BAG AND PLATE REMOVAL

.50

.50 .50

.50

∅

∅∅

∅19/64 (.297) (2)

FIG. 2 -- HOLE LOCATIONS FOR SPRING EYELET MOUNTINGS

IB 340133 (10-02)8

368198

∅

∅∅

∅13/64 (16)

(5.16)

21/2(2)

(63.50)

36.79 REF

(934.47)

87/8(2)

(225.48)

87/8(2)

(225.48)

31/4(2)

(82.55)

31/4(2)

(82.55)

3/8 (2)

(9.52)

3/8 (2)

(9.52)

2 15/32 (4)

(62.86)

25.978 (4)

(659.84)

2 27/32 (4)

(72.39)

5 13/16 (4)

(147.62)

21/2(2)

(63.50)

FIG. 3 -- MOUNTING BRACKET HOLE DIMENSIONS

IB 340133 (10-02) 9

11 12 13

723

FIG. 4 -- Dust Filter Housing Group (Serial Number 000000--001535)

IB 340133 (10-02)10

BILL OF MATERIALS FOR DUST FILTER HOUSING GROUP (S.N. 000000--001535)

NOTE: Dust Filter Kit, Tennant Part Number 367613 includes Fig. 4 and Fig. 5

Ref.

Tennant

Part No.

Machine Serial

Number Description Qty.

1368405 (000000--001535 )Housing Assy, Dust Filter 1

2 367985 (000000--001535 ) Bracket, Mtg, Upper 2

3 367982 (000000--001535 ) Bracket, Mtg, Lower 2

4 80218 (000000--001535 ) Rivet, Pop .196dx.76x38dhd 22

5 08793 (000000--001535 ) Washer 16

601685 (000000--001535 )Washer, Flat, .31 Ss 8

7 30013 (000000--001535 ) Washer, Flat, .31 Fender 4

8 09010 (000000--001535 ) Screw, Hex, M08--1.25 X 25, Ss 6

9 367994 (000000--001535 ) Door, Filter, Mtg 1

10 368221 (000000--001535 ) Bracket, Mtg, Rh 1

11 368254 (000000--001535 )Bracket, Mtg, Lh 1

12 01684 (000000--001535 ) Washer, Flat, .25 Ss 16

13 08712 (000000--001535 ) Nut, Hex, Lock, M06--1.0, Nl,Ss 8

14 368586 (000000--001535 ) Kit, Ci, Filter Latch 1

15 368253 (000000--001535 ) Plate, Latch (Repl. by 368586) 2

16 87821 (000000--001535 )Rivet, Pop 4

17 368542 (000000--001535 ) Filter Panel, [In A Box] 1

18 368318 (000000--001535 ) Guide, Centering, Door 2

19 01683 (000000--001535 ) Washer, Flat, #10 Ss 2

20 55845 (000000--001535 ) Screw, Hex, Fmg, M05--0.8 X 16 2

21 19676 (000000--001535 )Cable, Lanyard 2

22 80491 (000000--001535 ) Sleeve 4

23 15678 (000000--001535 ) Screw, Hex, M06--1.0 X 16, Ss 6

24 368263 (000000--001535 ) Bracket, Mtg, Label 1

25 368341 (000000--001535 ) Hinge Wldt, Door 2

26 08716 (000000--001535 )Screw, Hex, M06--1.0 X 20, Ss 4

27 368340 (000000--001535 ) Seal, Door 1

28 368339 (000000--001535 ) Door Wldt, By--Pass 1

29 15877 (000000--001535 ) Bearing, Flange 4

30 08178 (000000--001535 ) Pin, Cotter 2

31 65695 (000000--001535 )Latch 2

32 09740 (000000--001535 ) Screw, Hex, M08--1.25 X 20, Ss 2

33 08713 (000000--001535 ) Nut, Hex, Lock, M08--1.25,Nl,Ss 8

34 368222 (000000--001535 ) Strip, Backing 2

35 368402 (000000--001535 ) Bracket, Support, Rh 1

36 368403 (000000--001535 )Bracket, Support, Lh 1

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