Tennant 215E Bedienungsanleitung

215E

MM158

Operatorand PartsManual

Thismanual isfurnished with each newTENNANTModel215E

ThismanualconsistsofSpecifications; Operation;Maintenance;Appendix; the HowToUseThisManual;

Low DumpModelParts;Multi--Level DumpModelParts; Options;HydraulicComponents;and Cross

Referencesections.

MACHINEDATA

Pleasefill outat timeofinstallationforfuturereference.

MachineModelNumber---215E

MachineSerialNumber---

MachineOptions---

TENNANTRepresentative/phoneno.---

CustomerIDNumber---

DateofInstallation---

ManualNumber---MM158

Revision:11

Published:2---98

CopyrightE1986,1987,1988,1989,1990,1991,1993,1994,1998 TENNANT,Printed inU.S.A.

GENERALINFORMATION

215EMM158 (11--91)

SAFETY PRECAUTIONS

The following symbolsare used throughout this

manualasindicated intheirdescriptions:

WARNING:To warn ofhazardsor

unsafepractices whichcouldresultin

severepersonal injuryordeath.

FORSAFETY:To identify actionswhich

mustbefollowedforsafeoperation of

equipment.

The following information signalspotentially

dangerous conditionstothe operatoror

equipment. Read thismanualcarefully.Know

when theseconditions can exist. Locate all safety

deviceson the machine.Then, take necessary

stepstotrainmachine operating personnel.

Reportmachine damage orfaultyoperation

immediately.Do notusethe machine ifitisnotin

properoperating condition.

FORSAFETY:

1.DoNotOperateMachine:

-- Unless TrainedAnd Authorized.

-- Unless Operation Manual IsReadAnd

Understood.

-- In FlammableOrExplosive Areas

Unless Designed ForUse In Those

Areas.

-- InAreas WithPossibleFalling Objects

Unless EquippedWithOverhead

Guard.

2.BeforeStarting Machine:

-- Make SureAll SafetyDevices AreIn

Place And OperateProperly.

-- Check Brakes And Steering ForProper

Operation.

3.WhenStarting Machine:

-- Keep FootOnBrake And Directional

Pedal InNeutral.

4.WhenUsing Machine:

-- Use Brakes To Stop Machine.

-- GoSlow OnGrades And Slippery

Surfaces.

-- Use CareWhenBacking Machine.

-- Move MachineWithCareWhen

HopperIsRaised.

-- Make SureAdequateClearance Is

AvailableBeforeRaising Hopper.

-- DoNotCarryRidersOnMachine.

-- AlwaysFollowSafetyAndTraffic

Rules.

5.BeforeLeaving OrServicing Machine:

-- Stop On LevelSurface.

-- SetParking Brake.

-- TurnOff MachineAnd Remove Key.

6.WhenServicing Machine:

-- AvoidMoving Parts.DoNotWear

Loose Jackets,Shirts, OrSleeves

WhenWorking OnMachine.

-- Block MachineTires Before Jacking

MachineUp.

-- Jack MachineUpAtDesignated

LocationsOnly.Block MachineUp

WithJack Stands.

-- Use HoistOrJack OfAdequate

CapacityTo Lift Machine.

-- WearEye And EarProtection When

Using PressurizedAirOrWater.

-- DisconnectBatteryConnections

BeforeWorking OnMachine.

-- AvoidContactWithBatteryAcid.

-- Use Cardboard To LocateLeaking

HydraulicFluidUnderPressure.

-- Use TENNANTSuppliedOrEquivalent

ReplacementParts.

WARNING:Batteries EmitHydrogen

Gas.Explosion OrFireCanResult.

KeepSparks And Open FlameAway.

KeepCoversOpenWhenCharging.

WARNING:RaisedHopperMay Fall.

EngageHopperSupportBar.

GENERALINFORMATION

215EMM158 (11--91)

efollowing safetylabelsaremounted on the

machine inthe locationsindicated. If these,orany

labelbecomesdamaged orillegible,install a new

label initsplace.

HOPPERWARNINGLABEL-- LOCATEDON

THEHOPPERSIDEOF THEFRONT

SUPPORTPARTITION.

BATTERYCAUTIONLABEL-- LOCATEDON

THEOPERATORSIDEOF THEFRONT

SUPPORTPARTITION.

HOPPERSUPPORTBAR WARNINGLABEL

-- LOCATEDONTHEHOPPERSUPPORT

BAR.

HOPPERSUPPORTBAR WARNINGLABEL

-- LOCATEDONTHEOPERATORSIDEOF

THEHOPPER.

FORSAFETYLABEL-- LOCATEDONTHE

SEATSHROUD.

07193

SPECIFICATIONS

1-1

215EMM158 (6--88)

SECTION1

CONTENTS

Page

MACHINE SPECIFICATIONS1-3............

POWERTYPE 1-3......................

POWERTRAIN1-3.....................

STEERING1-3.........................

HYDRAULICSYSTEM1-3...............

BRAKINGSYSTEM1-3.................

SUSPENSIONSYSTEM1-3.............

SYSTEMFLUID CAPACITIES 1-3........

GENERALMACHINEDIMENSIONS--

CAPACITIES 1-3.....................

MACHINEWEIGHTS1-3................

GENERALMACHINE PERFORMANCE1-3

MACHINEDIMENSIONS1-4................

SPECIFICATIONS

215EMM158 (6--88)

1-2

SPECIFICATIONS

1-3

215EMM158 (11--91)

MACHINE SPECIFICATIONS

POWERTYPE

Electricpropelling motor-- nominalvoltage 36

VDC 1.9hp(0.14 kW)@320 rpm,50 A

Batteries,standard(6) -- 6V,220 A/h@20 hour

rate

heavy duty(6) -- 6V,305 A/h@20 hour rate

Battery charger -- 36 VDC 20 A,120 VAC input

24 VDC,15 A,115/230 VAC

POWERTRAIN

Propelling -- hydrostatictransmission,beltdriven

Differential-- chain driven

Drive axle(2) -- chain driven

Main brush-- beltdriven

Side brush-- beltdriven

Vacuumfan -- beltdriven

Hydraulicpump-- electricmotordriven

STEERING

Type -- rearwheelcontrolled,automotivecam

and lever

Powersource-- manual

HYDRAULICSYSTEM

Function -- operateshopperlift on multi--level

dumpmodel

Controlvalve-- solenoid operated,pump

mounted

Pump-- geartype,0.065 cuin(1cc)

displacementper revolution,1250 psi

(8620 kPa)@1.0 gpm (4 L/min)

reliefsetting

Cylinder -- single action type,2in(50 mm) borex

11 in(280 mm) stroke,1in(25 mm)

diameter rod,2500 psi(17,240 kPa)

maximum rated pressure.

BRAKINGSYSTEM

Service brakes-- mechanicaldisc brakes(2) --

1 perfrontwheel,cable actuated

Parking brakes-- utilizes service brakes,cable

actuated

SUSPENSIONSYSTEM

Front-- 12 x3.00 zero pressuretires(2)

Rear -- 12 x3.00 solidtire(1)

SYSTEMFLUID CAPACITIES

Hydrostatictransmission -- 1.6 pt(0.75 L)

Hydraulic system -- reservoir2 qt(1.8 L)

Hydraulic system -- total2.5 qt(2.4 L)

GENERALMACHINEDIMENSIONS--

CAPACITIES

Length-- 63.75 in(1620 mm)

Width-- 46.75 in(1190 mm) withside brush

Height-- 53.75 in(1365 mm) less overhead

guard

Height-- 79 in(2005 mm) with overhead guard

Track -- front42 in(1065 mm)

Wheelbase-- 35.5in(900 mm)

Main brush-- width36in(915 mm)

Main brush-- outside diameter10 in(255 mm)

Side brush-- rotarydiameter17 in(430 mm)

Sweeping pathwidth(total) -- 46 in(1170 mm)

Hoppercapacity-- 6cuft (0.17 m#)

320 lb(145 kg)

Dust filter -- 42 sqft (3.9m@),pleated panel

filterelement

MACHINEWEIGHTS

Netweight, dry-- 1060 lb(480 kg)

GVWR-- 2205 lb(1000 kg)

GENERALMACHINE PERFORMANCE

Maximumforwardspeed -- 4.5mph (7km/h)

Maximum reversespeed -- 2mph (3km/h)

Turning radius-- 67 in(1700 mm)

SPECIFICATIONS

215EMM158 (11--91)

1-4

MACHINEDIMENSIONS

SIDEVIEW

TOPVIEW

63.75 in(1620 mm)

53.75 in

(1365 mm)

46.75 in

(1190 mm)

07194

OPERATION

2-1

215EMM158 (4--90)

SECTION2

CONTENTS

Page

PREPARATIONFOROPERATION2-3.......

AFTER UNCRATINGAND BEFORE

OPERATINGMACHINE:2-3..........

OPERATIONOFCONTROLS2-4...........

MACHINECOMPONENTS2-4...........

INSTRUMENTPANELSYMBOLS2-5.....

CONTROLS AND INSTRUMENTS2-6....

BRAKE PEDAL 2-7.....................

DIRECTIONALPEDAL 2-7...............

PARKINGBRAKE LEVER2-7............

CHARGERTIMER2-7..................

CHARGERGAUGE2-7.................

BATTERYDISCHARGEINDICATOR2-7. .

VOLTMETER2-7.......................

HOUR METER2-7......................

HAZARD LIGHTSWITCH 2-7............

LIGHTS SWITCH 2-8...................

FILTERSHAKERSWITCH 2-8...........

HOPPER DOORSWITCH 2-8............

HOPPERSWITCH 2-8..................

HORN BUTTON2-8.....................

KEY-OPERATEDON-OFF SWITCH 2-8...

STARTSWITCH 2-8....................

MAINBRUSHPOSITIONLEVER2-8.....

SIDE BRUSHPOSITIONLEVER2-8......

STEERINGWHEEL 2-8.................

MAINBRUSH HEIGHTADJUSTMENT

KNOB2-9...........................

CHARGERPANEL 2-9..................

CIRCUITBREAKERS AND FUSES 2-9....

HOPPERSUPPORTBAR2-10............

TOENGAGEHOPPER

SUPPORTBAR2-10...............

TODISENGAGEHOPPER

SUPPORTBAR2-10...............

Page

MACHINEOPERATION2-11.................

NORMALSWEEPING OPERATION2-11...

PRE-STARTCHECKLIST2-11.........

TOSTARTMACHINE2-11.............

TOSWEEP 2-11......................

TODUMPHOPPER2-12..............

POSTOPERATION CHECKLIST--

MOTOROPERATING2-12..........

TOSTOPMACHINE2-12..............

POSTOPERATION CHECKLIST--

MOTORSTOPPED2-12............

OPERATIONONGRADES 2-12...........

MACHINETROUBLESHOOTING2-13.....

TRANSPORTINGMACHINE2-14............

PUSHING ORTOWINGMACHINE2-14....

MACHINEJACKING2-14.................

TOJACKUPMACHINE2-14...........

MACHINETIE-DOWNS2-15..............

MACHINE STORAGE2-16..................

STORINGMACHINE2-16................

OPERATION

215EMM158 (2--98)

2-2

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