Terex Genie S-45XC Bedienungsanleitung

Operator's Manual Supplement

4m Platform

S®-45 XC™

S®-45 XC™TraX™

S®-65 XC™

S®-65 XC™TraX™

S®-85 XC™

Original Instructions

First Edition

Ninth Printing

Part No. 1295772GT

Operator's Manual Supplement First Edition • Ninth Printing

Introduction

2 4m Platform Part No. 1295772GT

Intr od ucti o n

Manufacturer:

Terex Global GmbH

Bleicheplatz 2

Schaffhausen, 8200

Switzerland

EU Authorized representative:

Genie Industries B.V.

Boekerman 5

4751 XK OUD GASTEL

The Netherlands

UK Authorized representative:

Genie UK Limited

The Maltings

Wharf Road

Grantham

NG31 6BH

Internet: www.genielift.com

E-mail: awp.techpub@terex.com

Important

Read, understand and obey these safety rules and

operating instructions before operating this

machine. Only trained and authorized personnel

shall be permitted to operate this machine. This

manual should be considered a permanent part of

your machine and should remain with the machine

at all times. If you have any questions, contact us.

Approved Model

S®-45 XC™ CE/UK Models

S®-45 XC™ Trax™ CE/UK Models

S®-65 XC™ CE/UK Models

S®-65 XC™ Trax™ CE/UK Models

S®-85 XC™ CE/UK Models

Do not install the 4m platform on

any Genie product other than

the approved models.

First Edition: Ninth Printing, October 2022

Genie and "S" are registered trademarks of Terex South

Dakota, Inc. in the U.S.A. and many other countries.

"XC" and "TraX" are trademarks of Terex South Dakota, Inc.

These machines comply with

Complies with EC Directive 2006/42/EC

See EC Declaration of Conformity

Supply of Machinery (Safety) Regulations 2008

First Edition • Ninth Printing Operator's Manual Supplement

S-45 XC, S-45 XC Trax, S-65 XC, S-65 XC Trax, S-85 XC

with 4m Platform

Part No. 1295772GT 4m Platform 3

S-45 X C , S-45 XCTrax, S-65 XC, S-65 XC Tr ax , S-85 XC w i t h 4m Pl a tf orm

Danger

Failure to obey the instructions and

safety rules in this manual will result

in death or serious injury.

Note: These installation instructions only apply to

the Genie models listed on the front cover.

Using the 4m Platform with the

options below will result in

death or serious injury.

Using the 4m Platform on a

machine without the appropriate

4m platform software will result

in death or

serious injury.

Note: The following options are NOT

approved for use with the 4m platform:

6 ft Half mesh Plate/Gate (option)

8 ft Half mesh Plate/Gate (option)

6 ft Auxiliary Top Rail (option)

8 ft Auxiliary Top Rail (option)

6 ft Aircraft Protection (option)

Operator Protective Structure (OPS) (option)

Euro Toeboard (option)

4m Platform Safety

Read, understand and obey all warnings and

instructions provided with the 4m platform.

Do not exceed the rated platform capacity.

Verify the 4m platform is securely installed.

Install the 4m platform software appropriate for the

approved model, before operating the machine.

Verify the Installation of the appropriate software

of the 4m platform before operating the machine.

Each approved model requires the appropriate

software version.

Do not move the platform into the unrestricted

range of motion zone.

When the 4m platform assembly is attached, this

manual should be considered a permanent part of

your machine and should remain with the machine

at all times.

Operator's Manual Supplement First Edition • Ninth Printing

S-45 XC, S-45 XC Trax, S-65 XC, S-65 XC Trax, S-85 XC

with 4m Platform

4 4m Platform Part No. 1295772GT

Symbol and Hazard Pictorials

Definitions

Read the supplement, part

number 1295772GT.

Tip

-over hazard

Maximum capacity

0 lbs/272 kg

Lanyard anchorage points

Crushing hazard

Pre-operation Inspection

Verify the operator’s manual and any

necessary supplements are complete, legible

and in the storage container located in the

platform.

Verify all decals are legible and in place.

Check the 4m Platform for damage, improperly

installed or missing parts and unauthorized

modifications.

Nuts, bolts and other fasteners

Cracks in structural components

Dents or damage to 4m Platform

First Edition • Ninth Printing Operator's Manual Supplement

S-45 XC, S-45 XC Trax, S-65 XC, S-65 XC Trax, S-85 XC

with 4m Platform

Part No. 1295772GT 4m Platform 5

Decal Inspection - S-45 XC, S-45 XC Trax

Use the inspection to verify that all decals are legible and in place. Decals may vary depending on

machine configuration. These decals are also applicable to S-45 XC Trax, even if the picture does not

show the tracks.

Part No.

Decal Description

Qty

1290025 Label – Warning, Crushing Hazard, 50X25

1309687

Decal, Lock Transport

1309688

Decal - Swing Lock, 4m Platform

1299669

Decal, Label, Tip-over Hazard, 4M Platform

1309685

Danger – Capacity, S45XC 4m Platform

1312387

Label - 4m Platform, Max Allowable Chassis Inclination, Symbol

Shading indicates decal is hidden from view, i.e. under covers

1309688

1309687

1299669

1312387

1290025

1309685

1309688

Operator's Manual Supplement First Edition • Ninth Printing

S-45 XC, S-45 XC Trax, S-65 XC, S-65 XC Trax, S-85 XC

with 4m Platform

6 4m Platform Part No. 1295772GT

Decal Inspection - S-65 XC, S-65 XC Trax

Use the inspection to verify that all decals are legible and in place. Decals may vary depending on

machine configuration. These decals are also applicable to S-65 XC Trax, even if the picture does not

show the tracks.

Part No.

Decal Description

Qty

1290025 Label – Warning, Crushing Hazard, 50X25

1290026

Decal, Lock Transport

1295271

Danger – Capacity, S65XC 4m Platform

1299668

Decal - Swing Lock, 4m Platform

1299669

Decal, Label, Tip-over Hazard, 4M Platform

1312387

Label - 4m Platform, Max Allowable Chassis Inclination, Symbol

Shading indicates decal is hidden from view, i.e. under covers

1290025

1290026

1299668

1312387

1295271

1299669

1299668

First Edition • Ninth Printing Operator's Manual Supplement

S-45 XC, S-45 XC Trax, S-65 XC, S-65 XC Trax, S-85 XC

with 4m Platform

Part No. 1295772GT 4m Platform 7

Decal Inspection - S-85 XC

Use the inspection to verify that all decals are legible and in place. Decals may vary depending on

machine configuration.

Part No.

Decal Description

Qty

1290025*

Decal, Warning, Crush Hazard

1299669

Decal, Label, Tip-over Hazard, 4M Platform

1312380*

Decal, Lock Transport

1312368

Decal, Swing Lock, 4M Platform

1312369

Decal, Danger, Capacity, S-85 XC 4M Platform, Symbol

1312387

Label - 4m Platform, Max Allowable Chassis Inclination, Symbol

Shading indicates decal is hidden from view, i.e. under covers

1312369

1299669

1312368

1290025

1312380

1312387

1312368

Operator's Manual Supplement First Edition • Ninth Printing

S-45 XC, S-45 XC Trax, S-65 XC, S-65 XC Trax, S-85 XC

with 4m Platform

8 4m Platform Part No. 1295772GT

Platform Capacity Range

Range of motion is controlled automatically based

on platform load.

S-45 XC, S-45 XC Trax with 4m Platform,

Range of Motion Chart

Maximum platform capacity

1600 lbs

272 kg

Vertical Values

Horizontal Values

2-5 ft -1.52 m

15 -10 ft -3.05 m

30 ft 0 m

16 -5 ft -1.52 m

45 ft 1.52 m

17 0 ft 0 m

510 ft 3.05 m

18 5 ft 1.52 m

615 ft 4.57 m

19 10 ft 3.05 m

20 ft 6.1 m

15 ft 4.57 m

825 ft 7.62 m

21 20 ft 6.1 m

930 ft 9.14 m

22 25 ft 7.62 m

10 35 ft 10.67 m

23 30 ft 9.14 m

11 40 ft 12.19 m

24 35 ft 10.67 m

12 45 ft 13.72 m

25 40 ft 12.19 m

13 50 ft 15.24 m

14 55 ft 16.76 m

S-65 XC, S-65 XC Trax with 4m Platform,

Range of Motion Chart

Maximum platform capacity

1600 lbs 272 kg

Vertical Values

Horizontal Values

2-20 ft -6.1 m

13 -10 ft -3.05 m

3-10 ft -3.05 m

14 0 ft 0 m

0 ft 0 m

10 ft 3.05 m

510 ft 3.05 m

16 20 ft 6.1 m

620 ft 6.1 m

17 30 ft 9.14 m

730 ft 9.14 m

18 40 ft 12.19 m

840 ft 12.19 m

19 50 ft 15.24 m

950 ft 15.24 m

20 60 ft 18.29 m

10 60 ft 18.29 m

11 70 ft 21.34 m

12 80 ft 24.39 m

First Edition • Ninth Printing Operator's Manual Supplement

S-45 XC, S-45 XC Trax, S-65 XC, S-65 XC Trax, S-85 XC

with 4m Platform

Part No. 1295772GT 4m Platform 9

S-85 XC with 4m Platform, Range of Motion

Chart

Maximum platform capacity

1600 lbs 272 kg

Vertical Values

Horizontal Values

2-10 ft -3.05 m

14 -10 ft -3.05 m

30 ft 0 m

15 0 ft 0 m

410 ft 3.05 m

16 10 ft 3.05 m

520 ft 6.1 m

17 20 ft 6.1 m

630 ft 9.14 m

18 30 ft 9.14 m

740 ft 12.19 m

19 40 ft 12.19 m

50 ft 15.24 m

60 ft 18.29 m

10 70 ft 21.34 m

22 70 ft 21.34 m

11 80 ft 24.39 m

23 80 ft 24.39 m

12 90 ft 27.43 m

13 100 ft 30.48 m

Tilt Sensor Activation Settings

Model

Tilt/Slope (front

to back)

Maximum Boom Angle/

Platform Load

272 kg

S-45 XC

S-45 XC Trax

5° 75°

S-65 XC

S-65 XC Trax

4° 71.7°

S-85 XC 3° 69°

Model

Tilt/Slope (front

to back)

Maximum Platform

Height/Platform Load

272 kg

S-45 XC

S-45 XC Trax

5° 13.59 m

S-65 XC

S-65 XC Trax

4° 19.81 m

S-85 XC 3° 25.91 m

Model

Tilt/Slope (front

to back)

Maximum Platform

Reach/Platform Load

272 kg

S-45 XC

S-45 XC Trax

5° 9.66 m

S-65 XC

S-65 XC Trax

4° 14.32 m

S-85 XC 3° 19.66 m

Operator's Manual Supplement First Edition • Ninth Printing

S-45 XC, S-45 XC Trax, S-65 XC, S-65 XC Trax, S-85 XC

with 4m Platform

10 4m Platform Part No. 1295772GT

The range of motion light is on

when the platform load exceeds

2 kg.

Light on

indicates restricted range

of motion due to platform weight.

The range of motion light is on

when the platform load is less than

272

kg and on a slope.

Light on indicates restricted range

of motion due to platform weight

and slope angle.

Note:

When the Machine On

Incline indicator light is on and the

tilt alarm sounds, the following

functions are affected; drive and

lift up functions are disabled.

Follow the Operator Envelope

Indicator Lights procedure to

restore drive and lift functions.

Securing the Platform – S-45 XC,

S-45 XC Trax with 4m Platform

Make sure the jib and platform are in the stowed

position.

Transporting a machine with a 4M Platform on a

standard width trailer requires the turntable to be

rotated 4 degrees. Lock the rotated turntable using

the Off-center Transport Lock (p/n 1309686GT).

The 4M Platform must be fully rotated as shown in

the image below.

Secure the platform with a nylon strap placed

parallel to the strap guides. Do not use excessive

downward force when securing the boom section.

Model

S-45 XC, S-

45 XC Trax with 4m Platform

Overall transportation length,

platform rotated

10.52

Turntable rotation angle

4.0°

Platform dimensions, 4m (length x

width)

400 cm x 91 c

Continuous improvement of our products is a

Genie policy. Product specifications are subject to

change without notice or obligation.

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