Terex SX18014-101 Bedienungsanleitung

Operator's Manual

Serial Number Range

180 from SX18014

101 to SX18015

292 ANSI/CSA

North America

South America

Asia

with

Maintenance

Information

First Edition

Second Printing

Part No. 217927

Operator's Manual First Edition • Second Printing

SX-180 Part No. 217927

Front Matter

Contents

Introduction ........................................................... 1

Symbol and Hazard Pictorials Definitions............. 4

General Safety ...................................................... 6

Personal Safety................................................... 12

Work Area Safety................................................ 13

Legend ................................................................ 22

Controls............................................................... 23

Inspections.......................................................... 32

Operating Instructions......................................... 50

Transport and Lifting Instructions ....................... 61

Maintenance ....................................................... 66

Specifications...................................................... 70

First Edition: Second Printing, September 2014

Genie is a registered trademark of Terex South Dakota, Inc.

in the U.S.A. and many other countries.

These machines comply with

ANSI/SIA A92.5

CAN B.354.4

First Edition • Second Printing Operator's Manual

Introduction

Part No. 217927 SX-180 1

Introducti on

About this manual

Genie appreciates your choice of our machine for

your application. Our number one priority is user

safety, which is best achieved by our joint efforts.

This book is an operation and daily maintenance

manual for the user or operator of a Genie

machine.

This manual should be considered a permanent

part of your machine and should remain with the

machine at all times. If you have any questions,

contact Genie.

Product Identification

The machine serial number is located on the serial

label.

Intended Use

This machine is intended to be used only to lift

personnel, along with their tools and materials to

an aerial work site.

Bulletin Distribution and

Compliance

Safety of product users is of paramount

importance to Genie. Various bulletins are used by

Genie to communicate important safety and

product information to dealers and machine

owners.

The information contained in the bulletins is tied to

specific machines using the machine model and

serial number.

Distribution of bulletins is based on the most

current owner on record along with their

associated dealer, so it is important to register your

machine and keep your contact information up to

date.

To ensure safety of personnel and the reliable

continued operation of your machine, be sure to

comply with the action indicated in a respective

bulletin.

Operator's Manual First Edition • Second Printing

Introduction

2 SX-180 Part No. 217927

Contacting the Manufacturer

At times it may be necessary to contact Genie.

When you do, be ready to supply the model

number and serial number of your machine, along

with your name and contact information. At

minimum, Genie should be contacted for:

Accident reporting

Questions regarding product applications and

safety

Standards and regulatory compliance information

Current owner updates, such as changes in

machine ownership or changes in your contact

information. See Transfer of Ownership, below.

Transfer of Machine Ownership

Taking a few minutes to update owner information

will ensure that you receive important safety,

maintenance and operating information that

applies to your machine.

Please register your machine by visiting us on the

web at www.genielift.com or by calling us toll free

at 1-800-536-1800.

Danger

Failure to obey the instructions and

safety rules in this manual will result

in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator’s

manual.

1 Avoid hazardous situations.

Know and understand the safety rules

before going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

You read, understand and obey the

manufacturer’s instructions and safety

rules—safety and operator’s manuals and

machine decals.

You read, understand and obey employer’s

safety rules and worksite regulations.

You read, understand and obey all applicable

governmental regulations.

You are properly trained to safely operate the

machine.

First Edition • Second Printing Operator's Manual

Introduction

Part No. 217927 SX-180 3

Safety Sign Maintenance

Replace any missing or damaged safety signs.

Keep operator safety in mind at all times. Use mild

soap and water to clean safety signs. Do not use

solvent-based cleaners because they may damage

the safety sign material.

Hazard Classification

Decals on this machine use symbols, color coding

and signal words to identify the following:

Safety alert symbol—used to alert

you to potential personal injury

hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

Indicates a hazardous situation

which, if not avoided, will result in

death or serious injury.

Indicates a hazardous situation

which, if not avoided, could result

in death or serious injury.

Indicates a hazardous situation

which, if not avoided, could result

in minor or moderate injury.

Indicates a property damage

message.

DANGER

WARNING

CAUTION

NOTICE

Operator's Manual First Edition • Second Printing

Symbol and Hazard Pictorials Definitions

4 SX-180 Part No. 217927

Symbol and Hazard P ictorials Definiti ons

Crushing hazard Keep away from

moving parts

Crush hazard Overhead obstruction Collision hazard

Electrocution hazard Maintain required

clearance

Tip-over hazard Tip-over hazard Tip-over hazard

Electrocution hazard Avoid contact Disconnect battery Read the operator’s

manual

Read the service

manual

Explosion hazard No smoking.

No flame.

Stop engine.

Explosion hazard Burn hazard Fire extinguisher

Fire hazard No smoking Explosion hazard No step Lanyard attachment

point

First Edition • Second Printing Operator's Manual

Symbol and Hazard Pictorials Definitions

Part No. 217927 SX-180 5

Platform tie-down

instructions

Lifting & tie down instructions Tie-down point Lifting point

Wind speed Maximum capacity Weight of welder

reduces capacity

Wheel load Tire specifications

Recovery procedure if tilt alarm sounds while

elevated.

Platform uphill:

1Lower boom.

2Retract boom.

Platform downhill:

1Retract boom.

2Lower boom.

Do not use ether or

other high energy

starting aids on

machines equipped

with glow plugs.

Voltage rating for

power to platform

Pressure rating for

air line to platform

Color Coded Direction

Arrows

Runaway Hazard Only trained maintenance personnel should

access compartments

Operator's Manual First Edition • Second Printing

General Safety

6 SX-180 Part No. 217927

General Safety

First Edition • Second Printing Operator's Manual

General Safety

Part No. 217927 SX-180 7

Electrocution Hazard

Death or injury can result from contacting electric

power lines.

Always contact the electric power line owner. The

electric power shall be disconnected or the power

lines moved or insulated before machine operations

begin.

114390 A

Maintain required clearance.

Line Voltage Required Clearance

0 to 50KV 10 ft 3.0 m

50 to 200KV 15 ft 4.6 m

200 to 350KV 20 ft 6.1 m

350 to 500KV 25 ft 7.6 m

500 to 750KV 35 ft 10.6 m

750 to 1000KV 45 ft 13.7 m

DANGER

161689

218559

28236

114416

218559

161689

161692

72875

161692

28236

114416

114390

Read and understand Operator's

Manual, Responsibilities Manual and

Safety Manual and all safety signs

before using or maintaining machine.

If you do not understand the

information in the manuals, consult

your supervisor, the owner or the

manufacturer.

28236 D

WARNING

Improper operation or

maintenance can result in

serious injury or death.

218559 A

Keep away from overhead obstructions

or other possible hazards.

Crush Hazard

Contact with overhead obstructions

could result in death or serious injury.

WARNING

Drive Direction Hazard

Machine can move in opposite direction of

joystick movement. Movement in an unplanned

direction can result in death or serious injury.

Always match the color-coded direction arrows

on platform controls and drive chassis to

determine direction of machine travel. Read

and understand operator's manual.

WARNING

Only raise the platform when the

machine is on a frm, level

surface.

Tip-over Hazard

Tipping over this machine will

result in death or serious injury.

DANGER

97579

82862

Tip-over Hazard

If tilt-alarm

sounds, unit is

on a severe

slope. Death or

serious injury

will result.

114416 A

DANGER

Platform uphill:

1 Lower boom.

2 Retract boom.

Platform downhill:

1 Retract boom.

2 Lower boom.

• Read operator’s

manual before

attempting to move

machine.

• Stop all movement.

161689 A

DANGER

Maximum allowable

wind speed:

28 mph / 12.5 m/sec

Maximum

Allowable

Side Force:

150 lbs / 667 N

Maximum Capacity:

750 lbs / 340 kg

Occupants and

equipment must not

exceed 750 lbs / 340 kg

Maximum

Occupants: 2

Tip-over Hazard

Tipping over the machine will result

in death or serious injury.

Bodily Injury Hazard

Failure to use pipe cradle assembly accordingto instructions and safety rules

below and in operator's and responsibilities manual could result in death or

serious injury.

Do not exceed rated platform capacity.

Pipe cradle assembly and weight in pipe

cradles will reduce rated platform capacity

and must be factored into total platform

load.

Pipe cradle assembly weighs 21 lbs /

9.5 kg.

Maximum capacity of pipe cradle assembly

is 200 lbs / 91 kg.

Weight of pipe cradle assembly and load in

pipe cradles may limit maximum number of

occupants in platform.

Center load within perimeter of platform.

Secure load to platform.

Do not obstruct entrance/exit of platform.

Do not obstruct ability to operate platform

controls or red Emergency Stop button.

Do not operate unless you are adequately

instructed and are aware of all hazards

associated with movement of platform

withoverhanging load.

Do not cause a horizontal force or side

load to machine by raising or lowering a

fixedor overhanging load.

Electrocution Hazard: Keeppipes away

from all energized electrical conductors.

WARNING

72875 D

72875

Tip-over Hazard

Welder power supply

reduces rated platform

capacity and

must be factored into total

platform load.

97579 D

DANGER

Do not overload

platform.

Welder power supply

weighs75lbs/34kg.

Fire Hazard

Serious injury or death will

result if fire occurs while

operating welder and fire

extinguisher is not available.

82862B

DANGER

Do not operate welder unless

fire extinguisher is immediately

available for instant use, per

OSHA regulation 1926.352(d).

82862 97579

Operator's Manual First Edition • Second Printing

General Safety

8 SX-180 Part No. 217927

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