TESTING 1.0330 Bedienungsanleitung

TESTING Bluhm & Feuerherdt GmbH

Production and distribution of

construction-material testing devices

Motzener Str. 26b

DE - 12277 Berlin

Tel. +49(0)30/710 96 45-0

Fax +49(0)30/710 96 45-98

www.testing.de

Operating Manual

Cabinet for Moist Storage

of Mortar Prisms in Triple Moulds

In accordance with EN 196

 
 
Cabinet for Moist Storage 
of Mortar Prisms in Triple Moulds 
0330 
 

CAUTION: Do not place this device into operation until you have made yourself fully ac-
quainted with its connection, with its function, and with the position of all its control ele-
ments and functions. 
 
Contents Page: 
 
Basic instructions ..................................................................................................3 
1 Designation.................................................................................................................3 
2 Purpose for which this system was designed..............................................................3 
3 Conditions under which this system may NOT be used...............................................4 
4 Guarantee...................................................................................................................5 
5 Safety instructions.......................................................................................................5 
6 Acceptance of delivery and transport..........................................................................6 
7 Setting up the Cabinet.................................................................................................7 
Placing the Cabinet into operation .......................................................................7 
1 General information ....................................................................................................7 
2 Humidifier....................................................................................................................8 
3 Connection to the power supply..................................................................................8 
4 Switching on the Cabinet ............................................................................................9 
Characteristics of the system .............................................................................10
1 General description of the system.............................................................................10 
2 Technical data ..........................................................................................................10 
3 Open- and closed-loop control equipment.................................................................12 
3.1 Messages and warnings on the display.................................................................14 
3.2 Calibration of the display value..............................................................................14 
4 The humidification system.........................................................................................15 
Maintenance, care, and cleaning of the system ................................................16
1 General instructions..................................................................................................16 
2 Care of the indicator instruments ..............................................................................17 
3 Care of the humidifier................................................................................................17 
Troubleshooting...................................................................................................18 
1 Status and error messages on the controller.............................................................18 
2 General troubleshooting............................................................................................18 
Placing the system out of operation...................................................................19 
Scrapping the system..........................................................................................19
After-sales service ...............................................................................................20 
1 Date of this version of the Operating Manual ............................................................20 
2 Copyright ..................................................................................................................20 
3 Spare parts and technical help..................................................................................20 
 
 
Attachments: 
Declaration of conformity 
Record of measurement and testing at the manufacturer’s plant 
Record of temperature and moisture testing 
 

Cabinet for Moist Storage

of Mortar Prisms in Triple Moulds

1.0330

1. Basic instructions

1.1 Designation

Designation of the device: Please see the name plate on the cabinet, which shows

the complete characteristic data and the electric prop-

erties of the system.

1.2 Purpose for which this system was designed

This Operating Manual contains the information required for operation of the products

described here, for the purpose for which they have been designed. This Operating Man-

ual is intended to be used only by technically qualified staff.

“Technically qualified staff” is defined as those persons who – as a result of their training;

their experience; the instructions which they have received; as well as their knowledge of

the relevant standards, regulations, accident-prevention regulations, and conditions of

product operation in the company –have been authorized by the person responsible for

the safety of the company equipment to carry out the activities and actions required for

operation of the equipment described below, and who can recognize and prevent any

possible dangers arising from such operation (this definition of technically qualified staff

has been provided in IEC 364).

The User must by all means observe the requirements and limit values, as well as all

safety instructions, given in this Operating Manual. Any use of this device not in conform-

ity with these stipulations shall be considered to be in violation of the use for which this

system was intended. If this device must be operated under special conditions, or with

special modes of operation, then this shall be authorized only after consultation with the

manufacturer, and after obtaining his prior and express approval.

This Cabinet is intended for storage of test specimens in accordance with EN 196, in triple

Moulds. These standards stipulate a temperature of 20 1°C and a relative humidity

> 90% for storage of such Moulds. The Cabinet has been set at the manufacturer’s plant

to conform with these conditions.

Caution

The instructions contained in this Operating Manual are intended only for

the correct use of the Cabinet for Moist Storage of Mortar Prisms in Triple

Moulds. In order toperform the necessarytesting correctly, the User must

observe the specific standards for such testing.

This Operating Manual is intended to be read and followed by the freight carrier,

the fitters and installers, the Operators and Users, the service and repair staff, and

the persons who must dispose of (scrap) the system.

It is absolutely necessary to read and understand all the instructions in this Oper-

ating Manual in order to operate this properly and safely.

Cabinet for Moist Storage

of Mortar Prisms in Triple Moulds

1.0330

This Operating Manual must be considered as a constituent component of the

product. It may be used only together with the system with which it has been de-

livered.

This Operating Manual must be kept closely at hand and in good condition through-

out the entire service life of the machine. It must be immediately available when-

ever it is needed.

If this is sold, the Operating Manual must be passed on to the new owner.

The Manufacturer may not be held liable for any damages that arise as a result of

improper use or handling of the Cabinet.

The Manufacturer reserves the right to modify this technical manual, as well as the

machines that it refers to, without prior notice.

The Caution and Danger alerts have the following meaning:

Caution

“CAUTION” means that the procedures that are being referred to can

seriously damage the machine if they are not carried out with caution.

Danger

“DANGER” means that the procedure can be dangerous for the oper-

ating person, if the procedure is not carried out with caution.

1.3 Conditions under which this system may NOT be used

This Cabinet was not intended for use under the following conditions. It may therefore

NOT be used under such conditions or for the following purposes:

This Cabinet is not suitable for storing and cooling medicines or laboratory prepa-

rations and may not be used to store explosive or chemical substances.

Do not disassemble this system. Do not try to repair it or to modify it.

Operate this product only with an electrical system which satisfies the ratings for

voltage and current as given in this Operating Manual.

Do not cover this Cabinet. There must be sufficient open space above the Cabinet

so that the heat from the system can properly dissipate into the surroundings.

Do not operate the Cabinet in locations which are subject to the following condi-

tions or substances: Ice formation, Heat radiation, Formation of condensation wa-

ter, Dust, Corrosive gases, Vibrations, Severe physical impact (jolts), High relative

humidity, Temperature fluctuations

Any misuse of the appliance may result in damage to or spoilage of stored goods.

Furthermore, the appliance is not suitable for operation in potially explosive at-

mospheres.

Cabinet for Moist Storage

of Mortar Prisms in Triple Moulds

1.0330

1.4 Guarantee

Our General Terms of Sales and Delivery apply in all cases.

The Manufacturer guarantees that this Operating Manual has been prepared in conform-

ity with the technical and functional parameters of the Cabinet as delivered. The Manu-

facturer reserves the right to add supplementary information to this Operating Manual as

required.

The guarantee provided by the Manufacturer is the legal guarantee. This guarantee does

not cover wear-and-tear parts.

The Manufacturer guarantees trouble-free operation onlyif the User observes the instruc-

tions in this Operating Manual, and only if the User employs the Cabinet for the purpose

for which it is intended.

The Manufacturer shall not be liable for damages that may occur if the Cabinet is used

for purposes for which it is not intended, or if the User does not observe the instructions

and rules for operation as set forth in this Operating Manual.

No claims for damages may be lodged against the Manufacturer if theCabinet is modified

in its structural or constructional characteristics without the prior written consent of the

Manufacturer, or if its functional characteristics are modified without such consent.

1.5 Safety instructions

Only those persons may independently operate the Cabinet who have received sufficient

training in the operation of this system.

This Cabinet has been designed and built in accordance with the state of the engineering

art and the recognized rules of good engineering practice. At the same time, however,

dangers can arise during its operation, and damage to the electrical components can

occur.

Before putting this system into operation, check to make sure that the ratings of your

mains power voltage and current are the same as the electrical data specified on the

rating plate (nameplate). Connect this Cabinet only to alternating current (AC).

Use this Cabinet only for the purpose that has been described in this Operating Manual.

If this system is improperly used, or used for purposes for which it was not intended, the

guarantee will not be valid.

If the Cabinet or its power cable are damaged, immediately pull out the power plug. If

shortcomings or damages to the Cabinet occur that impair its operational safety, the sys-

tem must immediately be taken out of operation. It may be put back into operation only

after all sources of danger have been eliminated. The Cabinet has been provided with

two internal automatic circuit breakers (automatic cutouts) to prevent electrical problems.

Cabinet for Moist Storage

of Mortar Prisms in Triple Moulds

1.0330

1.6 Acceptance of delivery and transport

Acceptance of delivery

When accepting delivery of the Cabinet, first inspect it for its outer, visible condition. If

this inspection is satisfactory, the machine may be accepted from the freight forwarder

(railways, parcel service, or other haulage company).

If there are no shortcomings, and if there are no transport damages, then use the bill of

delivery to make sure that the consignment is complete, and that all parts have been

delivered.

If you assume or suspect transport damage, or if transport damage becomes apparent

only after you have accepted the delivery, immediately make an exact report of the con-

ditions and any damage as they exist. Send us this report immediately by fax or e-mail.

Important: Absolutely do not make any changes to the delivered goods.

After we have studied your report, we can make a decision whether we can:

•Deliver spare parts to you, or

•Send a specialized fitter/installer to your plant, or

•Ask that you return the system to us for repair.

Transport

The Cabinet is delivered on a wooden frame.

You can move the Cabinet to its place of installation by leaving it on the wooden frame

and by moving it with a fork-lift truck or other suitable transport equipment. It is necessary

for this equipment to reach under the wooden frame to move the Cabinet to its intended

location.

Do not use cables or ropes wrapped around the equipment, or any similar lifting appa-

ratus, to lift the system –unless you can assure that lateral forces will not act on the

packing from the side or on any parts of the system while it is being lifted.

The weight of the equipment is approx. 90 kg.

After you have unpacked the Cabinet, make sure that the system has not been damaged

during transport. If you are not sure whether the machine has been damaged or not, get

in touch with the person who sold you the system.

Caution

Before you dispose of the packing material, be sure not to leave any

of the following items in the packing: accessory parts, printed instruc-

tions, documents, or spare parts.

Be careful not to knock or bump against the Cabinet. Be sure that it

cannot fall over.

When the transporting or perating the appliance at an altitude of more

than 1500 m above sea level, the glass pane in the door can break

fragments are sharp-edged and can cause seriousinjury.

Cabinet for Moist Storage

of Mortar Prisms in Triple Moulds

1.0330

1.7 Setting up the Cabinet

Set up the Cabinet on a surface that is level, that is not subject to vibrations, and that can

sufficiently support the weight of the cabinet. Now level the cabinet. Compensate for un-

even floors with the adjustable feet.

The ambient conditions that must be observed are as follows:

Permissible temperature conditions:

+ 15 … 35°C

Permissible relative humidity:

30 ... 75%

Maximum elevation:

1,000 metres above sea level

provide the required humidity in the Cabi-

net

Use of internal tank with distilled water

Electrical ratings:

230 V and 50 Hz, with fusegear (circuit

breaker) rated at 16 A.

The climate rating indicates the room temperature at which the appliance may be oper-

ated in order to achieve full refrigeration performance. The climate rating is indicated on

the type plate.

The main working position of the Operator will be in front of the Cabinet. The Cabinet

must be set up in such a way that it is open to easy access from the front and on both

sides. This will allow maintenance work to be conducted without difficulty. At the rear, the

Cabinet must have approx. 100 mm clearance from the wall. The Cabinet should also be

installed as far as possible away from any sources of heat or cold. Make sure that air can

freely circulate around the lower supporting structure of the Cabinet: this means not

placing any objects near the Cabinet, to the front and back, or to the sides.

Place the appliance in its final positon at the place of installation.Extend the adjustable

foot at the bottom hinge bracket until it rests on the floor and then make a further 90 °

turn.

2. Placing the Cabinet into operation

2.1 General information

To place the Cabinet into operation, you need the following:

Distilled water to provide the required humidity

Electric power connection with 230 V and 50 Hz, and with fusegear (circuit

breaker) rated at 16 A

Note:



Before being put into operation, the Cabinet must remain unused for

at least one (1) day at the place where it will operate. This time is

necessary for it to adapt to the local ambient conditions.

Cabinet for Moist Storage

of Mortar Prisms in Triple Moulds

1.0330

Danger:

When you are loading the shelves of the Cabinet, make sure that you

do not pull out the shelf. If all the shelves are full, and if you pull out

all the shelves, there is a danger that the Cabinet will fall over to-

ward the front.

2.2 Humidifier

The system in the Cabinet that produces the required moisture for the air must be filled

with de-mineralized water. Normal water may not be used, since it would leave deposits

inside the humidifier that would reduce the service life of the Cabinet.

An internal water tank filled with distilled water is used to feed the Cabinet. The water

tank (3 litres) is installed inside the Cabinet. This tank is filled through a filling opening

with a stopper, which is located on the top side of the Cabinet. You must regularly check

the filling level of the Cabinet to ensure that enough distilled water is in it. An inspection

window on the front side of the Cabinet shows how much water is left in the tank. Do not

allow the level of the water to fall below the lowest section of this window.

2.3 Connection to the power supply

The Cabinet has a 3-core power cable that is 2.0 metres long. The ratings for the power

supply of the Cabinet must be 230 V and 50 Hz.

Danger

The Cabinet must be connected to the building power system by

a qualified electrician.

In accordance with the pertinent standards, the yellow-green con-

nection terminal must be attached to the earthing system before

additional electrical connections are made.

Before making the electrical connections, please study the en-

closed wiring diagram. Also check the machine rating plate to

make sure that the ratings of the building power supply conform

Cap for water tank

only distilled water !

Cabinet for Moist Storage

of Mortar Prisms in Triple Moulds

1.0330

to the requirements for voltage, wattage, amperage, and fre-

quency of the Cabinet.

The electrical socket must have a safety device that will protect

the system against over-current. This safety device must satisfy

the stipulations of the relevant standards,and must match thema-

chine voltage. The technical characteristics of this safety device

must also satisfy the standards that apply in the country in which

the machine is installed.

Do not connect the appliance using an extrension cable or exten-

sion socket.

Do not use stand –alone inverters (conversion of direct current to

alternating current/threephase current)or energy-saving

plugs.Risk of damage to the electronic control system!

Caution

The manufacturer of this Cabinet cannot be held liable for any dam-

ages that result because the information here is not observed.

2.4 Switching on the Cabinet

Note:



First, the temperature in the Cabinet must be regulated to the required

level. Then the relative humidity in the Cabinet will reach the level as

set by you. When you switch the Cabinet on, the default settings from

the factory are as follows: the top controller is active, and the lower

controller is deactivated.

Steps for switching on the Cabinet:

1. Switch on the main switch. This will automatically regulate the temperature inside

the Cabinet to 20°C.

2. When the temperature has reached the set level, then press the standby button

on the lower controller. This will activate the control function for the humidification

of the air.

3. If the humidity does not begin to rise, then there is no water supply. The following

reasons can mean that there is no water supply:

–There is no distilled water in the tank, or there is not enough water.

–There is a kink (i.e., a twist or curl) in the water-supply hose. Please

straighten out the hose so that the water can flow freely.

–The water hose has a leak. Repair the leak.

After following the steps above, use an external, officially calibrated testing system to

measure the exact temperature and humidity inside the Cabinet. If the officially calibrated

testing system measures values that are different from the display on the controller, you

must use a correction factor in the controller to change the display reading to match the

actually measured values.

The Cabinet is now ready for operation.

Cabinet for Moist Storage

of Mortar Prisms in Triple Moulds

1.0330

3. Characteristics of the system

3.1 General description of the system

The purpose of the Cabinet is to store test samples of mortar prisms in triple moulds, in

accordance with EN 196, for use in laboratory and research work. Standard EN 196 stip-

ulates a temperature of 20°C 1°C and a humidity > 90%.

The Cabinet has a double wall, with heat insulation between the walls. It is primarily con-

structed of stainless-steel plate. It has an upper and a lower part. The lower part serves

as a climate-controlled storage chamber, and the upper part contains the technical equip-

ment for operating the Cabinet. The Cabinet is designed for use in enclosed areas. Do

not operate the appliance outdoors or areas where it is exposed to splash water or damp

conditions.

The Cabinet maintains the conditions at the required temperature and humidity by sys-

tems that heat or cool, and that humidify the air inside the Cabinet.

The LED light strip illuminates the interior of the appliance. It is not suitable for lighting a

room.

3.2 Technical data

Power ratings:

230 V AC, 50 Hz, 0.2 kW

Hysteresis:

As required, by setting the switch-on or

switch-off points

Precision of temperature control:

0.1°C

Precision of relative-humidity control:

1%

Degree of enclosure protection:

IP 54, in accordance with DIN 40050 and

ICE 144 (the front is protected by mem-

brane keypad)

Enclosure protection class:

Class 2, in accordance with VDE 0100

Storage capacity:

10 moulds: i.e., a maximum of 2 ea. triple

moulds per compartment

Maximum load capacity per shelf:

30 kg

Controlled temperature:

20°C 1°C

Controlled relative humidity:

> 90%

Dimensions:

660 mm wide x 700 mm deep x 1,900 mm

high

Weight (mass) of the Cabinet:

Approx. 90 kg

Maximum water consumption:

1 litre per day (it is not possible to provide

an exact value here, since the water con-

sumption will depend, for example, on the

type of sample material in the Cabinet and

on the laboratory-room temperature)

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