Textron Ransomes Jacobsen Super Certes 51 Leitfaden

Safety, Operation and Maintenance Manual

Manuel de sécurité, de fonctionnement et de maintenance

Super Certes 51 & 61, Super Bowl 51 &

Marquis 51 & 61

RJ 100 /05 2006

WARNING: If incorrectly used this machine can cause severe

injury. Those who use and maintain this machine should be

trained in its proper use, warned of its dangers and should

read the entire manual before attempting to set up, operate,

adjust or service the machine.

24791G-FR (rev.0)

Super Certes 51: Series: EC2 Product codes: LDFC510 Engine type: Honda GX120-Q4

Super Certes 61: Series: ED2 Product codes: LDFC610 Engine type: Honda GX120-Q4

Super Bowl 51: Series: EE2 Product codes: LDFD510 Engine type: Honda GX120-Q4

Marquis 51: Series: EF2 Product codes: LDAA510 Engine type: Honda GX120-Q4

Marquis 61: Series: EG2 Product codes: LDCB610 Engine type: Honda GX120-Q4

Super Certes 51 : Série : EC2 Codes de produit : LDFC510 Moteur : Honda GX120-Q4

Super Certes 61 : Série : ED2 Codes de produit : LDFC610 Moteur : Honda GX120-Q4

Super Bowl 51 : Série : EE2 Codes de produit : LDFD510 Moteur : Honda GX120-Q4

Marquis 51 : Série : EF2 Codes de produit : LDAA510 Moteur : Honda GX120-Q4

Marquis 61 : Série : EG2 Codes de produit : LDCB610 Moteur : Honda GX120-Q4

English

AVERTISSEMENT : Risque de blessures graves en cas

d’utilisation incorrecte de la machine. Les opérateurs et le

personnel d’entretien doivent être formés et conscients des

dangers encourus. Ils doivent lire avec attention le manuel

avant d’essayer de monter, d’utiliser, de régler ou maintenir la

machine.

YEARS OF MOWING

EXCELLENCE

GB-1

RANSOMES SMALL PEDESTRIAN RANGE

SAFETY, OPERATORS & MAINTENANCE MANUAL

1 CONTENTS

2 INTRODUCTION

2.1 IMPORTANT ..........................................................2

2.2 PRODUCTIDENTIFICATION ...................................2

2.3 SPARESSTOCKINGGUIDE ...................................3

2.4 GUIDELINESFORTHEDISPOSAL ..........................4

3 SAFETYINSTRUCTIONS

3.1 OPERATINGINSTRUCTIONS ..................................5

3.2 SAFETYSIGNS ....................................................5

3.3 STARTINGTHEENGINE .........................................5

3.4 DRIVINGTHEMACHINE .........................................5

3.5 TRANSPORTING ...................................................5

3.6 LEAVINGTHEDRIVINGPOSITION .........................5

3.7 SLOPES ...............................................................5

3.8 BLOCKEDCUTTINGCYLINDERS ...........................6

3.9 ADJUSTMENTS,LUBRICATIONAND

MAINTENANCE .....................................................6

4 SPECIFICATIONS

4.1 ENGINESPECIFICATION ........................................8

4.2 MACHINESPECIFICATION .....................................8

4.3 DIMENSIONS .........................................................9

4.4 RECOMMENDEDLUBRICANTS ..............................9

4.5 VIBRATIONLEVEL...............................................10

4.6 CONFORMITYCERTIFICATES ...............................11

5 DECALS

5.1 SAFETYDECALS ................................................21

5.2 INSTRUCTIONDECALS ........................................21

6 CONTROLS .........................................................22

6.1 OPERATORPRESENCECONTROL(OPC) .............22

6.2 LANDROLLCLUTCH ............................................22

6.3 THROTTLECONTROL ..........................................22

6.4 BRAKERELEASELEVER .....................................23

6.5 CYLINDERCLUTCHLEVER ..................................23

6.6 IGNITIONCUT-OUTSWITCH .................................23

7 OPERATION

7.1 DAILYINSPECTION .............................................24

7.2 OPERATORPRESENCEANDSAFETYINTERLOCK

SYSTEM.............................................................25

7.3 OPERATINGPROCEDURE ....................................26

7.4 OPERATIONOFTHEMACHINE .............................27

CONTENTS PAGE

8 MAINTENANCE

MAINTENANCECHART ........................................28

MAINTENANCEDIAGRAM ....................................29

8.1 ENGINEDAILY(EVERY8WORKINGHOURS) ......30

8.2 ENGINEWEEKLY:(EVERY50WORKINGHOURS).30

8.3 CLUTCHANDLAYSHAFTCOVER ........................31

9 LUBRICATION ......................................................32

9.1 ENGINEDAILY:(EVERY8WORKINGHOURS). .....32

9.2 ENGINE:(AFTERFIRST20 HOURS). ...................32

9.3 ENGINEWEEKLY:(EVERY50WORKING HOURS).32

9.4 MACHINE .............................................................33

10 ADJUSTMENTS

10.1 51MARQUIS:HEIGHTOFCUTADJUSTMENT ......34

10.2 61MARQUIS:HEIGHTOFCUTADJUSTMENT .......34

10.3 MARQUIS:ALIGNINGTHEFRONTROLLS ............35

10.4 SUPERCERTES/SUPERBOWL:HEIGHT

OFCUTADJUSTMENT .........................................35

10.5 CYLINDERTOBOTTOMBLADEADJUSTMENT .....36

10.6 CYLINDERCLUTCHADJUSTMENT .......................36

10.7 CONCAVEADJUSTMENT .....................................37

10.8 LANDROLLSCRAPER .........................................38

10.9 LANDROLLCLUTCHADJUSTMENT ......................38

10.10 BELTADJUSTMENTS ...........................................39

10.11 BACKLAPPINGTHECUTTINGUNIT ......................40

10.12 HANDLEADJUSTMENT ........................................41

10.13 MARQUIS:SIDEROLLS .......................................41

10.14 MAINCLUTCHADJUSTMENT ...............................42

10.15 PARKINGBRAKEADJUSTMENT ...........................42

11 ACCESSORIES ....................................................43

11.1 BRUSHANDCOMBSET .......................................43

11.2 TRANSPORTWHEELS(SUPERCERTESONLY)....43

11.3 TRAILINGSEAT ...................................................43

11.4 VERTI-GROOMATTACHMENT ..............................44

11.5 VERTI-GROOM DRIVE BELT ...............................44

11.6 VERTI-GROOMLUBRICATION. .............................45

12 GUARANTEE/SALES&SERVICE .......................46

CONTENTS PAGE

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RANSOMES SMALL PEDESTRIAN RANGE

SAFETY, OPERATORS & MAINTENANCE MANUAL

2 INTRODUCTION

2.2PRODUCTIDENTIFICATION

2.1IMPORTANT

IMPORTANT: This is a precision machine and the service obtained from it depends on the way it is operated and

maintained.

This SAFETY AND OPERATORS MANUAL should be regarded as part of the machine. Suppliers of both new and

second-hand machines are advised to retain documentary evidence that this manual was provided with the

machine.

This machine is designed solely for use in customary grass cutting operations. Use in any other way is

considered as contrary to the intended use. Compliance with and strict adherence to the conditions of operation,

service and repair as specified by the manufacturer, also constitute essential elements of the intended use.

Before attempting to operate this machine, ALL operators MUST read through this manual and make themselves

thoroughly conversant with Safety Instructions, controls, lubrication and maintenance.

Accident prevention regulations, all other generally recognized regulations on safety and occupational medicine,

and all road traffic regulations shall be observed at all times.

Any arbitrary modifications carried out on this machine may relieve the manufacturer of liability for any resulting

damage or injury.

A MachineName

B SerialNumber

C YearofManufacture

D MachineWeight

E EnginePower

GB-3

RANSOMES SMALL PEDESTRIAN RANGE

SAFETY, OPERATORS & MAINTENANCE MANUAL

2.3 Spares Stocking Guide

To keep your equipment fully operational and productive, Ransomes suggests you maintain a stock of the

more commonly used maintenance items. We have included part numbers for the additional support

materials and training aids.

straPecivreSlairetaMtroppuSecivreS

rebmuNtraPnoitpircseDrebmuNtraPnoitpircseD

000-1EZ-55961retliFleuF7E07HZ31 straPenignE

launaM

228-0EZ-02271renaelCriA0000FZ23 srenwOenignE

kbdnaH

14W-7HZ-00163hctiwSnitingIZ007HZ66 phSkrWenignE

launaM

Use of other than original or authorised Textron Turf Care & Specialty Products, Parts & Accessories will void

thewarranty.

2 INTRODUCTION

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RANSOMES SMALL PEDESTRIAN RANGE

SAFETY, OPERATORS & MAINTENANCE MANUAL

2.4 GUIDELINESFORTHEDISPOSAL

OFSCRAPPRODUCTS

When it has been identified that a turf care

product has no further functional value and

requires disposal, the following actions should

betaken.

These guidelines should be used in

conjunction with applicable Health, Safety and

Environmental legislation and use of approved

local facilities for waste disposal and recycling.

• Position the machine in a suitable

location for any necessary lifting

equipment to be used.

• Use appropriate tools and Personal

Protective Equipment (PPE) and take

guidance from the technical manuals

applicable to the machine.

• Remove and store appropriately:

1. Batteries

2. Fuel residue

3. Engine coolant

4. Oils

• Disassemble the structure of the

machine referring to the technical

manuals where appropriate. Special

attention should be made for dealing

with ‘stored energy’ within

pressurised elements of the machine

or tensioned springs.

• Any items that still have a useful

service life as second hand

components or can be re-serviced

should be separated and returned to

the relevant centre.

• Other worn out items should be

separated into material groups for

recycling and disposal consistent with

available facilities. More common

separation types are as follows:

• Steel

• Non ferrous metals

• Aluminium

• Brass

• Copper

• Plastics

• Identifiable

• Recyclable

• Non recyclable

• Notidentified

• Rubber

• Electrical & Electronic

Components

• Items that cannot be separated

economically into different material

groups should be added to the

‘General waste’ area.

• Do not incinerate waste.

Finally update machinery records to indicate

that the machine has been taken out of service

and scrapped.

GB-5

RANSOMES SMALL PEDESTRIAN RANGE

SAFETY, OPERATORS & MAINTENANCE MANUAL

This safety symbol indicates important safety

messages in this manual. When you see this

symbol, be alert to the possibility of injury, carefully

readthemessagethatfollows,andinformother

operators.

3.1 OPERATINGINSTRUCTIONS

• Ensure that the instructions in this book

arereadandfullyunderstood.

• Nopersonshouldbeallowedtooperate

this machine unless they are fully

acquainted with all the controls and the

safetyprocedures.

• Neverallowchildrenorpeopleunfamiliar

with these instructions to use this

machine. Local regulations may restrict

theageoftheoperator.

3.2 SAFETYSIGNS

• It is essential all safety labels are kept

legible, if they are missing or illegible they

must be replaced. If any part of the

machine is replaced and it originally

carried a safety label, a new label must be

affixedtothe replacement part. New

safetylabelsareobtainablefrom

Ransomesdealers.

3.3 STARTINGTHEENGINE

• Before starting the engine check that the

brakesareapplied,drivesareinneutral,

guards are in position and intact, and

bystandersare clear ofthemachine.

• Do not run the engine in a building without

adequateventilation.

3.4 DRIVINGTHEMACHINE

• Beforemovingthemachine,checkto

ensure that all parts are in good working

order,payingparticularattentionto

brakes, tyres, steering and the security of

cuttingblades.

• Replace faulty silencers, mow only in

daylightor good artificiallight

• AlwaysobservetheHighwayCodebothon

andoffthe roads. Keep alertandawareat

all times. Watch out for traffic when

crossingornearroadways.

3 SAFETY INSTRUCTIONS

• Stopthebladesrotatingbeforecrossing

surfacesotherthangrass.

• Rememberthatsomepeoplearedeafor

blind and that children and animals can be

unpredictable.

• Keeptravellingspeedslowenoughforan

emergencystoptobeeffectiveandsafeat

all times, in any conditions.

• Removeoravoidobstructionsinthearea

to be cut, thus reducing the possibility of

injurytoyourselfand/orbystanders.

• Keep in mind that the operator or user is

responsibleforaccidentsorhazards

occurringtoother peopleortheirproperty.

• Whilemowing,always wear substantial

footwearandlongtrousers. Donot

operatetheequipmentwhenbarefootor

wearingopensandals.

• Checkthegrasscatcherfrequentlyfor

wearor deterioration. After strikinga

foreignobject. Inspectthelawnmowerfor

damageandmakerepairsbeforerestarting

andoperatingtheequipment.

• Ifthemachinestartstovibrateabnormally,

check immediately.

3.5 TRANSPORTING

• Do not transport with cutting mechanism

rotating.

• Drivethemachinewithdueconsideration

ofroadandsurfaceconditions,inclines

andlocalundulations.

3.6 LEAVINGTHEDRIVINGPOSITION

• Parkthemachineonlevelground.

• Beforeleavingthedrivingposition,stopthe

engineandmakesureall moving partsare

stationary. Apply brakes and disengage all

drives.Switchengineoff.

3.7 SLOPES

TAKEEXTRACAREWHENWORKINGON

SLOPES

• Localundulationsandsinkagewill change

thegeneralslope.Avoidgroundconditions

which can cause the machine to slide.

• Travelongrassslopesrequiresparticular

care.

GB-6

RANSOMES SMALL PEDESTRIAN RANGE

SAFETY, OPERATORS & MAINTENANCE MANUAL

3 SAFETY INSTRUCTIONS

3.8 BLOCKEDCUTTINGCYLINDERS

• Stoptheengine and makesureallmoving

partsare stationary.

• Applybrakesanddisengagealldrives.

• Release blockages with care. Keep all parts

of the body away from the cutting edge.

Bewareofenergyinthedrivewhichcancause

rotationwhentheblockage is released.

3.9 ADJUSTMENTS,LUBRICATIONAND

MAINTENANCE

• Stoptheengine and makesureallmoving

partsare stationary.

• Applybrakesanddisengagealldrives.

• Readalltheappropriateservicinginstructions.

• Use only the replacement parts supplied by

theoriginalmanufacturer.

• When adjusting the cutting cylinders take

carenot to gethandsandfeet trapped when

rotatingcylinders.

• Toreducethefirehazard, keeptheengine,

silencerandbatterycompartmentsfreeof

grass,leavesorexcessivegrease.

• Replacewornordamagedpartsforsafety.

• Whenworkingunderneathliftedpartsor

machines,makesureadequatesupportIs

provided.

• Do not dismantle the machine without

releasingorrestrainingforceswhichcan

causeparts to movesuddenly.

• Donotalterenginespeedabovemaximum

quoted in Engine Specification. Do not

changetheenginegovernorsettingsor

overspeedtheengine. Operatingtheengine

at excessive speed may increase the hazard

ofpersonalinjury.

• Whenrefuelling,STOPTHEENGINE,DO

NOTSMOKE.Addfuelbeforestartingthe

engine,neveraddfuelwhiletheengineis

running.

• Useafunnelwhenpouringfuelfromacaninto

the tank.

• Do not fill the fuel tank beyond the bottom of

the filler neck.

• Replace all fuel tank and container caps

securely.

• Storefuelincontainers specifically designed

forthispurpose.

• Refueloutdoorsonly and donotsmokewhile

refuelling.

• If fuel is spilled, do not attempt to start the

enginebutmovethemachineawayfromthe

areaofspillageandavoidcreatinganysource

ofignitionuntilfuelvapourshavedissipated.

• Allow the engine to cool before storing in any

enclosure.

• Neverstorethe equipment with fuelinthetank

insideabuilding where fumesmayreachan

openflameor spark.

• If the fuel tank has to be drained, this should

bedoneoutdoors.

• Do not spill fuel onto hot components.

• Whenservicingbatteries,DONOTSMOKE,

and keep naked lights away.

• Do not place any metal objects across the

terminals.

GB-7

RANSOMES SMALL PEDESTRIAN RANGE

SAFETY, OPERATORS & MAINTENANCE MANUAL

3 SAFETY INSTRUCTIONS

DANGER-Indicatesanimminentlyhazardous

situation which, if not avoided, WILL result in death

orserious injury.

WARNING-Indicatesapotentiallyhazardous

situationwhich,ifnot avoided, COULD result in

deathor serious injury.

CAUTION-Indicatesapotentiallyhazardous

situationwhich, if notavoided,MAY result in minor

ormoderate injury andpropertydamage. It may

also be used to alert against unsafe practices.

Ear Protection Should be Worn When

Operating Machines with Operator Ear Noise

Levels above 90dB(A)Leq.

California Proposition 65

EngineExhaust,someofitsconstituents,

and certain vehicle components contain

or emit chemicals known to the state of

California to cause cancer and birth

defects or other reproductive harm

GB-8

RANSOMES SMALL PEDESTRIAN RANGE

SAFETY, OPERATORS & MAINTENANCE MANUAL

4 SPECIFICATIONS

4.1 ENGINESPECIFICATION

All 51 and 61 Machines:

TYPE: Honda 2.9kW / 3600 RPM,

single cylinder, air cooled 4

strokeOHVpetrolengine25°

inclinedcylinder,horizontal

shaft.

Model: GX120K1-QX4

MaximumSpeed: 2700±50 RPM (Noload).

IdleSpeed: 1400 + 200-150RPM

Oil Sump Capacity: 0.6 litres

Fuel: Leadfreepetrol

Fuel tank capacity:2.5 litres

4.2 MACHINESPECIFICATION

Frame

construction: PressedSteelwelded

fabrication.

Transmission: Poly Vee & Synchrunos belts

Clutches: Transmission clutch.

Separate cylinder clutch.

Separatelandrollclutch

Front roll

Super Certes/Bowl:One piece steel roll running on

ball bearings.

Marquis: Four piece wood roll.

Landroll

Super Certes: Two piece Aluminium with bevel

geardifferential.

SuperBowl: Two piece smooth cast iron with

bevel geardifferential.

Marquis: Twopieceridged cast ironwith

bevel gear differential.

Cuttingcylinder

SuperCertes/Bowl:All welded 10knifecylinder

runningonballbearings.

Marquis 51: All welded 6 knife cylinder

runningonballbearings.

Marquis 61: All welded 5 knife cylinder

runningonballbearings.

Cuttingratio

Marquis: 51cm: 85 cuts / metre

61cm: 71cuts / metre

SuperBowl: 142 cuts / metre

SuperCertes: 138cuts / metre

Heightof cut

Marquis: 6 - 27mm

SuperCertes/

SuperBowl: 3 - 13mmStandardBlade

1.5-11.5mm Thin Blade

Handles: Tubularsteeladjustableat

bottom.

Grass box: Mouldedpolyethelene.

Cuttingwidth: 51cm

61cm

Cutting performance

51cm machine: 1110 sq. m./hr

61cm machine: 1660 sq. m./hr

Groundpressure 51cm: 0.28 kg./cm2

61cm: 0.32 kg./cm2

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