Thermo Scientific Forma 8602 Betriebsanleitung

Model 8600 Series

Forma -86C ULT Freezer

Operating and Maintenance Manual

7038602 Rev. 0

Thermo Fisher ScientificThermo Fisher Scientific

Preface

Model 8600 Series i

Model Capacity in Cubic

Feet Voltage

8602 13 230

8603 13 120

8604 17 120

8605 17 230

8606 23 230

8607 28 230

8656 23 120

Double Door Units

8690 23 120

8691 13 230

8692 13 120

8693 17 120

8694 17 230

8695 23 230

Red Cell Storage

8627 13 230

MANUAL NUMBER 7038602

0 23831/FR-1943 6/15/07 Release 4 heat exchanger ccs

REV ECR/ECN DATE DESCRIPTION By

Thermo Fisher Scientificii Model 8600 Series Thermo Fisher Scientific

Preface

Important Read this instruction manual. Failure to read, understand and follow the instructions in this manual

may result in damage to the unit, injury to operating personnel, and poor equipment performance. ▲

Caution All internal adjustments and maintenance must be performed by qualified service personnel. ▲

Material in this manual is for information purposes only. The contents and the product it describes are subject to

change without notice. Thermo Fisher Scientific makes no representations or warranties with respect to this

manual. In no event shall Thermo be held liable for any damages, direct or incidental, arising out of or related to

the use of this manual.

Thermo Fisher Scientific Model 8600 Series iiiThermo Fisher Scientific

Preface

Important operating and/or maintenance instructions. Read the accompanying text carefully.

Potential electrical hazards. Only qualified persons should perform procedures associated with this

symbol.

Equipment being maintained or serviced must be turned off and locked off to prevent possible injury.

Hot surface(s) present which may cause burns to unprotected skin, or to materials which may be

damaged by elevated temperatures.

Marking of electrical and electronic equipment, which applies to electrical and electronic equipment

falling under the Directive 2002/96/EC (WEEE) and the equipment that has been put on the market

after 13 August 2005.

This product is required to comply with the European Union’s Waste Electrical & Electronic

Equipment (WEEE) Directive 2002/96/EC. It is marked with the WEEE symbol. Thermo Fisher

Scientific has contracted with one or more recycling/disposal companies in each EU Member State

European Country, and this product should be disposed of or recycled through them. Further

information on Thermo’s compliance with this directive, the recyclers in your country and

information on Thermo products will be available at www.thermofisher.com.

✔Always use the proper protective equipment (clothing, gloves, goggles, etc.)

✔Always dissipate extreme cold or heat and wear protective clothing.

✔Always follow good hygiene practices.

✔Each individual is responsible for his or her own safety.

Thermo Fisher Scientificiv Model 8600 Series Thermo Fisher Scientific

Preface

Do You Need Information or Assistance on

Thermo Scientific Products?

If you do, please contact us 8:00 a.m. to 6:00 p.m. (Eastern Time) at:

1-740-373-4763 Direct

1-888-213-1790 Toll Free, U.S. and Canada

1-740-373-4189 FAX

http://www.thermo.com Internet Worldwide Web Home Page

Service E-Mail Address

Thermo Scientific

Controlled Environment Equipment

401 Millcreek Road, Box 649

Marietta, OH 45750

Our staff can provide information on pricing and give you quotations. We can

take your order and provide delivery information on major equipment items or make

arrangements to have your local sales representative contact you. Our products are listed on the

Internet and we can be contacted through our Internet home page.

Our staff can supply technical information about proper setup, operation or

troubleshooting of your equipment. We can fill your needs for spare or replacement parts or

provide you with on-site service. We can also provide you with a quotation on our Extended

Warranty for your Thermo Scientific products.

Whatever Thermo Scientific products you need or use, we will be happy to discuss your

applications. If you are experiencing technical problems, working together, we will help you

locate the problem and, chances are, correct it yourself...over the telephone without a service

call.

When more extensive service is necessary, we will assist you with direct factory trained

technicians or a qualified service organization for on-the-spot repair. If your service need is

covered by the warranty, we will arrange for the unit to be repaired at our expense and to your

satisfaction.

Regardless of your needs, our professional telephone technicians are available to assist you

Monday through Friday from 8:00 a.m. to 6:00 p.m. Eastern Time. Please contact us by

telephone or fax. If you wish to write, our mailing address is:

International customers, please contact your local Thermo Scientific distributor.

Sales Support

Service Support

[email protected]

Model 8600 Series vThermo Fisher Scientific

Table of Contents

Installation and Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

Control Panel Keys, Displays & Indicators . . . . . . . . . . . . . . . . . . . .1-3

Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4

Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

Install the Freezer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

Choose the Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

Install the Wall Bumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6

Install the Shelves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6

RS-232 Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6

Remote Alarm Contacts and Analog Output . . . . . . . . . . . . . . . . .1-7

Attach the Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8

Connect the Unit to Electrical Power . . . . . . . . . . . . . . . . . . . . . . .1-8

Freezer Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8

Set the Operating Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9

Set the High Temperature Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9

Set the Low Temperature Alarm . . . . . . . . . . . . . . . . . . . . . . . . . .1-10

Access Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10

Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10

Calibrate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

Calibrate the Control Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

Calibrate the Optional Sample Probe . . . . . . . . . . . . . . . . . . . . . . . . .2-2

Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

High Alarm Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

Low Alarm Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

System Battery Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

BUS Battery Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

Display Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3

Clear High Stage Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3

Set an Access Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

RS485 Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

Back-Up System Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5

Section 1

Section 2

Section 3

vi Model 8600 Series Thermo Fisher Scientific

Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

Wrong Power Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

High Stage System Failure Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

Voltage Compensation Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

Multiple Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

Micro Board Failure Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

Probe Failure Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

Clean Cabinet Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

Clean Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

Clean the Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

Clean the Water-cooled Condenser . . . . . . . . . . . . . . . . . . . . . . . . .5-2

Defrost the Chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3

Clean the Door Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3

Vacuum Relief Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4

How To Open Door If Vacuum Lock Occurs . . . . . . . . . . . . . . . . .5-5

Vacuum Relief Port Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . .5-5

Replace the Battery(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6

Prepare the Unit for Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6

Factory Installed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

BUS-Back-Up System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

Install Injection Assembly, Vent Stack and Solenoid . . . . . . . . . . . .6-1

Install the Temperature Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3

Connect the Probe/Solenoid Harness . . . . . . . . . . . . . . . . . . . . . . .6-4

BUS Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5

Set the Optional BUS Set Point . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6

Clean the Vent Stack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6

Disconnect the Fitting Assembly & Transfer Hose . . . . . . . . . . . . .6-6

Chart Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7

Install the Chart Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7

Change Recorder Temperature Range . . . . . . . . . . . . . . . . . . . . . . .6-7

Calibrate the Chart Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8

Datalogger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8

Water-cooled Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9

Five Inner Door Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

Exploded Parts Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

Refrigeration Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1

Electrical Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

Appendix

Table of Contents

Section 4

Section 5

Section 6

Section 8

Section 7

Section 9

Section 10

Model 8600 Series 1-1Thermo Fisher Scientific

• Control Panel - keypad, displays and indicators.

• BUS (Optional Back Up System) panel.

• Optional temperature recorder - 7 day, one pen or datalogger.

• Documentation compartment - storage of user’s manual and other docu-

mentation.

• Remote alarm contacts and selectable analog output connection - 0-1V,

4-20mA (default), 0-5V.

• Power inlet for power cord connection.

• Optional BUS connections for probe and solenoid.

• RS-232 (default) or RS-485 interface.

• Power Switch (mains disconnect).

Section 1 Installation and Start-Up

Optional Back Up

System Controls

Temperature

Recorder (Optional)

Control Panel

Documentation

Compartment

Figure 1-1. Front View

Remote Alarm Contacts

and Analog Output

Power Switch

(mains disconnect)

Wall Bumper

pre-tapped holes

Power Inlet

RS-232 or RS-485

Interface

Optional Back Up

System Connections

Figure 1-2. Rear View

1-2 Model 8600 Series Thermo Fisher Scientific

Section 1

Installation and Start-Up

Figure 1-5

• Battery mounting bracket(s)

• Battery power switch (freezer and BUS)

• Freezer battery

• Optional BUS battery

• Freezer filter location

Permagum

Sealant

(Optional) Recorder/Datalogger Probe

Control Probe

Model 1535 Alarm Probe

Figure 1-3. Chamber Probe

Figure 1-4. Vacuum Relief and Probe Cover Location

Battery power

switch To

remove filter

Thermocouple

receptacle

Battery mounting

bracket

Freezer battery

and optional BUS battery

Figure 1-5. Battery(s) Location and Switch

Figures 1-3 & 1-4

• Vacuum relief

port - pressure

equalization port

• Probe cover -

houses control,

optional recorder,

datalogger or

1535 alarm

probes

Model 8600 Series 1-3Thermo Fisher Scientific

Section 1

Installation and Start-Up

Mode Select Switch - Used to select Run, Settings, Calibrate and

System Configuration Modes.

Mode Select Indicators -

Run: Run Menu

Settings: Set Points Menu

Calibrate: Calibrate Menu

Configuration: Configuration Menu

Temperature Display - Displays temperature in degrees Celsius.

Alarm Indicator - Light pulses on/off during a cabinet alarm condition.

Silence - Silences the audible alarm.

Low Battery - indicates a low battery condition of the freezer battery.

Hot Condenser - indicates a hot condenser condition.

Message Center - displays system status and alarms.

Scroll for Parameters Arrows - moves the operator through the choices

of the selected mode.

Up and Down Arrows - Increases or decreases values, toggles between

choices.

Enter - Stores the value into computer memory.

Control Panel Keys,

Displays & Indicators

SYSTEM OK

Mode

Temp Display Visual Alarm

Indicator

Silence

Low Battery

Indicator

Hot Condenser

Indicator

Message

Center

Scroll for Parameters

Arrows Up and Down

Arrows

Enter

Figure 1-6. Control Panel

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