Tornado Floorkeeper 99328 Bedienungsanleitung
Tornado
Operation and Illustrated Parts Manual
For Commercial Use Only
Long-Range Floorkeeper Automatic Scrubber
Catalog No.
99328 & 99332
Form No. L9332AA 2/01 ã2001 TornadoâIndustries All rights reserved.
TORNADO
®
INDUSTRIES
7401 W. LAWRENCE AVENUE
CHICAGO, IL 60706
(708) 867-5100 FAX (708) 867-6968
www.tornadovac.com
2
NOTES
3
This illustrated parts book covers:
MODEL 99328 99332
SIZE 28" 32”
VOLTS (CHARGER) 36V 36V
AMPS 20 20
CAPACITY 20 GAL. (79l) 20 GAL (79l)
SERIES A A
All specifications are subject to change without notice.
Tornado®Standard Warranty Program*
10 Years:
All plastic tanks and rotationally-molded bodies
2 Years:
Parts on all Tornado and Tornado/Karcher cleaning
equipment 1) 2)
1 Year:
Labor on all Tornado and Tornado/Karcher cleaning
equipment 1) 2)
Warranties do not cover
components subject to
normal wear or abuse and
misuse, and have other
limitations not specified
here. For full details ,
contact your Authorized
Tornado Distributor,
Service Center, or the
Tornado Technical Service
Department.
1 Year:
Warranty on batteries, one full year, not pro-rated.
* Effective January 1st, 2001. Terms subject to change without notice.
1) Windshear™ Blower-Dryer, Insulation Blowers, CW 50, CW 100, and Duo-Upright Carpetkeepers™ are
warranted for 1 (one) year for parts and labor.
2) Warranties on the ICC1, KMR 1200, KMR 1250, and KMR 1700 are 24 months parts/6 months labor OR 1000
hours of operation, whichever comes first. Warranties on the BR and BD 1000 are 24 months parts/12 months
labor OR 1000 hours of operation, whichever comes first.
4
TABLE OF CONTENTS
INTRODUCTION 5
UNIT CONTROLS AND INDICATORS 6
INSTALLATION
BATTERY 8
SQUEEGEE 9
RECOVERY TANK DRAIN 10
BRUSHES 10
PRE START-UP
FILLING SOLUTION TANK 11
PREVENTATIVE MAINTENANCE PROGRAM
INTRODUCTION 12
BATTERY CARE 12
BATTERY CHARGING 14
SQUEEGEE BLADES 15
SQUEEGEE ADJUSTMENT 16
VACUUM AND WATER RECOVERY SYSTEM 17
SOLUTION AND RECOVERY (Vacuum) TANKS 17
VACUUM MOTOR 18
WHEELS 18
LUBRICATING YOUR MACHINE 19
MOTOR BRUSH REPLACEMENT 19
TROUBLESHOOTING INSTRUCTIONS
VACUUM SYSTEM (POOR SUCTION) 20
POOR SOLUTION FLOW 21
ELECTRICAL PROBLEMS 22
BATTERIES NOT HOLDING CHARGE 22
TROUBLESHOOTING SYMPTOMS CHART 23
LCD DISPLAY DIAGNOSTIC ERROR CODES 24
PREVENTATIVE MAINTENANCE CHECKLIST 25
ILLUSTRATED PARTS LISTS
28” SQUEEGEE - EXPLODED VIEW & PARTS LIST 26
32” SQUEEGEE - EXPLODED VIEW & PARTS LIST 27
SQUEEGEE PIVOT FRAME ASSEMBLY - EXPLODED VIEW 28
SQUEEGEE PIVOT FRAME ASSEMBLY - PARTS LIST 29
SOLUTION CONTROL ASSEMBLY - EXPLODED VIEW & PARTS LIST 30
DRAIN & SOLUTION VALVES - EXPLODED VIEW & PARTS LIST 31
28” BRUSH MOTOR ASSEMBLY - EXPLODED VIEW 32
28” BRUSH MOTOR ASSEMBLY - PARTS LIST 33
32” BRUSH MOTOR ASSEMBLY - EXPLODED VIEW 34
32” BRUSH MOTOR ASSEMBLY - PARTS LIST 35
RECOVERY (VACUUM) TANK ASSEMBLY - PARTS LIST 36
RECOVERY (VACUUM) TANK ASSEMBLY – EXPLODED VIEW 1 37
RECOVERY (VACUUM) TANK ASSEMBLY – EXPLODED VIEW 2 38
SOLUTION TANK ASSEMBLY - EXPLODED VIEW & PARTS LIST 39
BATTERY ASSEMBLY - EXPLODED VIEW & PARTS LIST 40
CONTROL PANEL ASSEMBLY - EXPLODED VIEW & PARTS LIST 41
TRIGGER ASSEMBLY - EXPLODED VIEW & PARTS LIST 42
MAIN VIEW “A” – MAJOR SUBASSEMBLIES EXPLODED VIEW 43
MAIN VIEW “B” – EXPLODED VIEW 44
MAIN VIEW “B” – PARTS LIST 45
MAIN VIEW “C” – EXPLODED VIEW 46
MAIN VIEW “C” – PARTS LIST 47
COVER ASSEMBLY - EXPLODED VIEW & PARTS LIST 48
WIRING DIAGRAM 49
WIRING HARNESS CONTROL FUNCTIONS 50
WIRING HARNESS POWER FUNCTIONS 51
5
INTRODUCTION
Congratulations on the purchase of your new
Tornado Floorkeeper! The Floorkeeper
combines many advanced features to maximize
reliability, performance, and ease of use. The
most notable addition is the incorporation of the
industry’s first fully functional digital control and
display system on an automatic floor scrubber.
With it, you’ll be able to easily and accurately
monitor an assortment of system settings and
conditions. Tornado’s new digital controller has
a unique soft-start feature that increases both
efficiency and powertrain lifespan.
This new Floorkeeper’s simplified wiring
harness uses quick-disconnects, and combined
with the digital controller, it makes servicing and
troubleshooting easy. A tough new rotomolded
housing extends over an advanced one-piece
steel weldment, making this new Long-Range
both more rugged and much lighter than
previous Long-Range models.
Additional features include removable 20-gallon solution and vacuum tanks, a reliable 18:1 gear
ratio transaxle, non-marking 11” tires, easy-access batteries, and error code generation on its
LCD display. The new Long-Range Floorkeeper automatic scrubber was designed and built to
exceed your needs for durability and serviceability in demanding commercial environments.
This manual is designed to instruct your personnel in the operation, maintenance and methods
of troubleshooting on your Tornado Floorkeeper. Please read through this manual and keep it
handy to ensure that you get maximum satisfaction and value from this new advance in floor
care.
OBSERVE THESE PRECAUTIONS
FOR SAFE USE OF THIS MACHINE
TO AVOID DANGER:
•Back the machine down inclines or ramps. Do not store machine on inclines.
•Make certain that the power switch is OFF before removing or installing brushes.
•Use care when working on electrical terminals —short circuits can cause burns and throw sparks.
•Disconnect both positive and negative battery terminals before attempting any adjustment or main-
tenance. Brush or traction drive motors and drive components could cause injury if started while
being worked on.
•Charge batteries in a ventilated room where gases cannot accumulate. Gases given off during
charging could ignite in a confined space. Make certain that the top covers are open when
charging so gases cannot accumulate.
•Battery acid can cause injury to the eyes or burn the skin.
6
Unit Controls and Indicators
Control Panel
1. Vacuum Motor
Switch
2. Variable Speed
Control Knob
3. LCD Display
4. Display Mode
Button
5. Brush Pressure Switch
Rear Controls
6. Adjustable
Solution
Control
7. Dual Drive
Levers
8. Dual Reverse
Buttons
9. Emergency
Stop Switch
10.Key Lock
11.Circuit Breaker
12.Squeegee Control Lever
13.Recovery Tank Drain Hose
7
Unit Controls and Indicators
Display Screens
Use the Display Mode Button (to the right of the display) to toggle between three unique
screens. Each screen displays a different set of icons and numerical readouts to give you useful
information about your Long-Range’s operating status. For particulars on diagnostic fault code
information, see page 24.
8
INSTALLATION
Batteries
Raise top cover using handle, and pivot forward until
retainer cords are taut.
CAUTION
Batteries are heavy. To avoid injury, use two people
to lift into position.
Place batteries in metal tray liner. Orient each battery
exactly as shown in bottom photo, or refer to chart
located under the hood. Ensure that positive and
negative terminals are positioned and connected
correctly.
CAUTION
Observe polarity.
Place battery terminal protectors over posts.
WARNING
Battery acid can cause severe burns. Make sure
battery caps are tight to avoid spills or splashing of
acid.
Close cover.
9
INSTALLATION
Squeegee
1. Make sure squeegee adjustment
lever is locked in UP position.
Install two adjustment knob
assemblies on squeegee
assembly. Do not thread in all
the way.
2. Slide squeegee assembly on
pivot frame and tighten
adjustment knobs.
3. Insert hose end into squeegee
assembly nozzle throat. Press
down tightly.
Squeegee can be locked in UP position by
raising lever and moving it to the left.
Squeegee can be locked in DOWN position
by pushing lever down and moving it to left.
NOTE: For even floors, squeegee can be set
to float by setting lever halfway between UP
and DOWN positions. Lock in DOWN position
for uneven floors.
NOTE: Never store machine with squeegee
in down position.
NOTE: Always raise squeegee while
backing up.
10
INSTALLATION
Recovery Tank Drain
Install drain door on mounting hardware. Make sure thumb screws
are tight. Place top of hose on hose bracket.
Brushes
1. Raise brush heads using switch on control panel.
2. Place brushes or pad holders under cover. Locate
brush coupler. Pull up to lock in place.
3. Check to see that two solution feed hoses are
connected to fittings on top of brush cover.
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