Tornado Floorkeeper 99328 Bedienungsanleitung

Tornado

Operation and Illustrated Parts Manual

For Commercial Use Only

Long-Range Floorkeeper Automatic Scrubber

Catalog No.

99328 & 99332

TORNADO

INDUSTRIES

7401 W. LAWRENCE AVENUE

CHICAGO, IL 60706

(708) 867-5100 FAX (708) 867-6968

www.tornadovac.com

NOTES

This illustrated parts book covers:

MODEL 99328 99332

SIZE 28" 32”

VOLTS (CHARGER) 36V 36V

AMPS 20 20

CAPACITY 20 GAL. (79l) 20 GAL (79l)

SERIES A A

All specifications are subject to change without notice.

Tornado®Standard Warranty Program*

10 Years:

All plastic tanks and rotationally-molded bodies

2 Years:

Parts on all Tornado and Tornado/Karcher cleaning

equipment 1) 2)

1 Year:

Labor on all Tornado and Tornado/Karcher cleaning

equipment 1) 2)

Warranties do not cover

components subject to

normal wear or abuse and

misuse, and have other

limitations not specified

here. For full details ,

contact your Authorized

Tornado Distributor,

Service Center, or the

Tornado Technical Service

Department.

1 Year:

Warranty on batteries, one full year, not pro-rated.

* Effective January 1st, 2001. Terms subject to change without notice.

1) Windshear™ Blower-Dryer, Insulation Blowers, CW 50, CW 100, and Duo-Upright Carpetkeepers™ are

warranted for 1 (one) year for parts and labor.

2) Warranties on the ICC1, KMR 1200, KMR 1250, and KMR 1700 are 24 months parts/6 months labor OR 1000

hours of operation, whichever comes first. Warranties on the BR and BD 1000 are 24 months parts/12 months

labor OR 1000 hours of operation, whichever comes first.

TABLE OF CONTENTS

INTRODUCTION 5

UNIT CONTROLS AND INDICATORS 6

INSTALLATION

BATTERY 8

SQUEEGEE 9

RECOVERY TANK DRAIN 10

BRUSHES 10

PRE START-UP

FILLING SOLUTION TANK 11

PREVENTATIVE MAINTENANCE PROGRAM

INTRODUCTION 12

BATTERY CARE 12

BATTERY CHARGING 14

SQUEEGEE BLADES 15

SQUEEGEE ADJUSTMENT 16

VACUUM AND WATER RECOVERY SYSTEM 17

SOLUTION AND RECOVERY (Vacuum) TANKS 17

VACUUM MOTOR 18

WHEELS 18

LUBRICATING YOUR MACHINE 19

MOTOR BRUSH REPLACEMENT 19

TROUBLESHOOTING INSTRUCTIONS

VACUUM SYSTEM (POOR SUCTION) 20

POOR SOLUTION FLOW 21

ELECTRICAL PROBLEMS 22

BATTERIES NOT HOLDING CHARGE 22

TROUBLESHOOTING SYMPTOMS CHART 23

LCD DISPLAY DIAGNOSTIC ERROR CODES 24

PREVENTATIVE MAINTENANCE CHECKLIST 25

ILLUSTRATED PARTS LISTS

28” SQUEEGEE - EXPLODED VIEW & PARTS LIST 26

32” SQUEEGEE - EXPLODED VIEW & PARTS LIST 27

SQUEEGEE PIVOT FRAME ASSEMBLY - EXPLODED VIEW 28

SQUEEGEE PIVOT FRAME ASSEMBLY - PARTS LIST 29

SOLUTION CONTROL ASSEMBLY - EXPLODED VIEW & PARTS LIST 30

DRAIN & SOLUTION VALVES - EXPLODED VIEW & PARTS LIST 31

28” BRUSH MOTOR ASSEMBLY - EXPLODED VIEW 32

28” BRUSH MOTOR ASSEMBLY - PARTS LIST 33

32” BRUSH MOTOR ASSEMBLY - EXPLODED VIEW 34

32” BRUSH MOTOR ASSEMBLY - PARTS LIST 35

RECOVERY (VACUUM) TANK ASSEMBLY - PARTS LIST 36

RECOVERY (VACUUM) TANK ASSEMBLY – EXPLODED VIEW 1 37

RECOVERY (VACUUM) TANK ASSEMBLY – EXPLODED VIEW 2 38

SOLUTION TANK ASSEMBLY - EXPLODED VIEW & PARTS LIST 39

BATTERY ASSEMBLY - EXPLODED VIEW & PARTS LIST 40

CONTROL PANEL ASSEMBLY - EXPLODED VIEW & PARTS LIST 41

TRIGGER ASSEMBLY - EXPLODED VIEW & PARTS LIST 42

MAIN VIEW “A” – MAJOR SUBASSEMBLIES EXPLODED VIEW 43

MAIN VIEW “B” – EXPLODED VIEW 44

MAIN VIEW “B” – PARTS LIST 45

MAIN VIEW “C” – EXPLODED VIEW 46

MAIN VIEW “C” – PARTS LIST 47

COVER ASSEMBLY - EXPLODED VIEW & PARTS LIST 48

WIRING DIAGRAM 49

WIRING HARNESS CONTROL FUNCTIONS 50

WIRING HARNESS POWER FUNCTIONS 51

INTRODUCTION

Congratulations on the purchase of your new

Tornado Floorkeeper! The Floorkeeper

combines many advanced features to maximize

reliability, performance, and ease of use. The

most notable addition is the incorporation of the

industry’s first fully functional digital control and

display system on an automatic floor scrubber.

With it, you’ll be able to easily and accurately

monitor an assortment of system settings and

conditions. Tornado’s new digital controller has

a unique soft-start feature that increases both

efficiency and powertrain lifespan.

This new Floorkeeper’s simplified wiring

harness uses quick-disconnects, and combined

with the digital controller, it makes servicing and

troubleshooting easy. A tough new rotomolded

housing extends over an advanced one-piece

steel weldment, making this new Long-Range

both more rugged and much lighter than

previous Long-Range models.

Additional features include removable 20-gallon solution and vacuum tanks, a reliable 18:1 gear

ratio transaxle, non-marking 11” tires, easy-access batteries, and error code generation on its

LCD display. The new Long-Range Floorkeeper automatic scrubber was designed and built to

exceed your needs for durability and serviceability in demanding commercial environments.

This manual is designed to instruct your personnel in the operation, maintenance and methods

of troubleshooting on your Tornado Floorkeeper. Please read through this manual and keep it

handy to ensure that you get maximum satisfaction and value from this new advance in floor

care.

OBSERVE THESE PRECAUTIONS

FOR SAFE USE OF THIS MACHINE

TO AVOID DANGER:

•Back the machine down inclines or ramps. Do not store machine on inclines.

•Make certain that the power switch is OFF before removing or installing brushes.

•Use care when working on electrical terminals —short circuits can cause burns and throw sparks.

•Disconnect both positive and negative battery terminals before attempting any adjustment or main-

tenance. Brush or traction drive motors and drive components could cause injury if started while

being worked on.

•Charge batteries in a ventilated room where gases cannot accumulate. Gases given off during

charging could ignite in a confined space. Make certain that the top covers are open when

charging so gases cannot accumulate.

•Battery acid can cause injury to the eyes or burn the skin.

Unit Controls and Indicators

Control Panel

1. Vacuum Motor

Switch

2. Variable Speed

Control Knob

3. LCD Display

4. Display Mode

Button

5. Brush Pressure Switch

Rear Controls

6. Adjustable

Solution

Control

7. Dual Drive

Levers

8. Dual Reverse

Buttons

9. Emergency

Stop Switch

10.Key Lock

11.Circuit Breaker

12.Squeegee Control Lever

13.Recovery Tank Drain Hose

Unit Controls and Indicators

Display Screens

Use the Display Mode Button (to the right of the display) to toggle between three unique

screens. Each screen displays a different set of icons and numerical readouts to give you useful

information about your Long-Range’s operating status. For particulars on diagnostic fault code

information, see page 24.

INSTALLATION

Batteries

Raise top cover using handle, and pivot forward until

retainer cords are taut.

CAUTION

Batteries are heavy. To avoid injury, use two people

to lift into position.

Place batteries in metal tray liner. Orient each battery

exactly as shown in bottom photo, or refer to chart

located under the hood. Ensure that positive and

negative terminals are positioned and connected

correctly.

CAUTION

Observe polarity.

Place battery terminal protectors over posts.

WARNING

Battery acid can cause severe burns. Make sure

battery caps are tight to avoid spills or splashing of

acid.

Close cover.

INSTALLATION

Squeegee

1. Make sure squeegee adjustment

lever is locked in UP position.

Install two adjustment knob

assemblies on squeegee

assembly. Do not thread in all

the way.

2. Slide squeegee assembly on

pivot frame and tighten

adjustment knobs.

3. Insert hose end into squeegee

assembly nozzle throat. Press

down tightly.

Squeegee can be locked in UP position by

raising lever and moving it to the left.

Squeegee can be locked in DOWN position

by pushing lever down and moving it to left.

NOTE: For even floors, squeegee can be set

to float by setting lever halfway between UP

and DOWN positions. Lock in DOWN position

for uneven floors.

NOTE: Never store machine with squeegee

in down position.

NOTE: Always raise squeegee while

backing up.

INSTALLATION

Recovery Tank Drain

Install drain door on mounting hardware. Make sure thumb screws

are tight. Place top of hose on hose bracket.

Brushes

1. Raise brush heads using switch on control panel.

2. Place brushes or pad holders under cover. Locate

brush coupler. Pull up to lock in place.

3. Check to see that two solution feed hoses are

connected to fittings on top of brush cover.

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