Toro 139-6040 Bedienungsanleitung

FormNo.3446-110RevA

FuelCoolerKit

Reelmaster®5410/5510/5610-DSeriesorGroundsmaster®4300-D

TractionUnit

ModelNo.139-6040

InstallationInstructions

Installation

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Lowerthecuttingunits.

4.Shutofftheengine,removethekey,andwaitfor

allmovingpartstostop

5.Allowtheenginetocool.

RemovingtheHoodand

Screen

NoPartsRequired

Procedure

1.Unlatchthehoodatbothsides.

g356307

Figure1

1.Clevispin3.Bowpin

2.Pivotbracket

2.Removethebowpinandtheclevispinthat

securesthehoodtothepivotbracketsofthe

machine(Figure1).

3.Carefullyliftthehood,andremoveitfromthe

machine(Figure1).

4.Removetheballpinthatsecuresthescreen

latch(Figure2).

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3446-110*

g356310

Figure2

1.Ballpin3.Hinge

2.Latch(screen)4.Pivotpin(radiatorframe)

5.Unlatchthescreen(Figure2).

6.Liftthescreenfromthepivotpinsoftheradiator

frame(Figure2).

DisconnectingtheNegative

BatteryCable

NoPartsRequired

Procedure

1.Pressthetabsthebatterycovertoreleasethe

coverfromtheslotsinthebatterytray,and

removethecover(Figure3).

g356303

Figure3

1.Batterycover3.Clamp(negativebattery

cable)

2.Slot(batterytray)

2.Removetheclampofthenegativebatterycable

fromthenegativebatterypost(Figure3).

Note:Movethebatterycableawayfromthe

battery.

AssemblingtheFuelCooler

Partsneededforthisprocedure:

2Fuelhose9.5x559mm(3/8x22inches)

1Fuelcooler

Hoseclamp

4Clipnut

1Fuel-coolerbracket

2Push-incabletie/anchor

4Flangecapscrew(1/4x5/8inch)

2Foamstrip12.7x12.7x127mm(1/2x1/2x5inches)

2Foamstrip12.7x12.7x152mm(1/2x1/2x6inches)

Procedure

1.Assemblethe2fuelhoses9.5x559mm(3/8x

22inches)intothettingsofthefuelcoolerwith

the2spring-typehoseclamps(Figure4).

g356300

Figure4

1.Fittings(fuelcooler)3.Fuelhoses9.5x559mm

(3/8x22inches)

2.Hoseclamp(spring-type)

2.Assemblethe4clipnutstotheholes9.5mm

(3/8inch)inthefuelcoolerbracket(Figure5).

g356299

Figure5

1.Fuel-coolerbracket4.Flangecapscrew(1/4x

5/8inch)

2.Clipnut5.Fuelcooler

3.Push-incabletie/anchor

3.Assemblethe2push-incabletie/anchorsinto

the2holes6.4mm(1/4inch)inthefuel-cooler

bracket(Figure5).

4.Securethefuelcoolertothefuel-coolerbracket

(Figure5)withthe4angecapscrews(1/4x5/8

inch).

5.Securethe2fuelhosestothefuel-coolerbracket

with2push-incabletie/anchor(Figure6).

g356312

Figure6

1.Push-incableties/anchors

6.Removetheadhesivebackingfromthe4foam

strips(Figure7).

g356295

Figure7

1.Foamstrip—vertical12.7

x12.7x127mm(1/2x1/2

x5inches)

3.Foamstrip—horizontal

12.7x12.7x152mm(1/2

x1/2x6inches)

2.Fuel-coolerbracket

7.Attheothersideofthefuel-coolerbracket,apply

toverticalandhorizontalfoamstripsasshown

inFigure7.

InstallingtheFuelCoolerto

theRadiatorBracket

Partsneededforthisprocedure:

1Grommet

2Capscrew(5/16x5/8inch)

MachineswithaRadiatorBracket

Knock-OutPlug

1.Attheleftsideofthebatterytray,removethe

knock-outplugfromtheradiatorbracket(Figure

8).

g356308

Figure8

1.Knock-outplug(radiatorbracket)

2.Removeallburrsfromtheholeinthebracket.

MachineswithoutaRadiator

BracketKnock-OutPlug

1.Attheleftsideofthebatterytray,measure51

mm(2inches)fromthecenterlineoftheholefor

thebatterycableandmarktheradiatorbracket

(Figure9).

g356304

Figure9

1.64mm(2-1/2inches)

measurement

3.Drillbit38mm(1-1/2

inches)

2.51mm(2inches)

measurement

2.Measure64mm(2-1/2inches)fromthetop

radiatorbracket,andmarkthebracket(Figure

9).

3.Centerpunchtheradiatorbracketatthe

intersectionofthe2marks.

4.Drillapilotholeatthecenterpunchmark.

5.Drilla38mm(1-1/2inches)holeinthebracket

atthepilothole(Figure9).

6.Removeallburrsfromtheholeinthebracket.

InstallingtheGrommet

Installthegrommetintotheholeintheradiatorbracket

(Figure10).

g356305

Figure10

1.Hole2.Grommet

AssemblingtheFuelCoolertothe

RadiatorBracket

1.Removethe2Flangecapscrews(5/16x1/2

inch)thatsecuretheradiatortotheradiator

bracket(Figure11).

Note:Discardthe2capscrews.

g356309

Figure11

1.Capscrews(5/16x1/2inch)

2.Assemblethe2fuelhosesofthefuelcooler

throughthegrommetintheradiatorbracket

(Figure12).

g356298

Figure12

1.Grommet4.Capscrew(5/16x5/8inch)

2.Fuelhoses(fuelcooler)5.Fuel-coolerbracket

3.Radiatorbracket

3.Alignthehoesinthefuel-coolerbracketwiththe

holesintheradiatorbracket(Figure12).

4.Securethefuel-coolerbrackettotheradiator

bracket(Figure12)withthe2capscrews(5/16

x5/8inch).

ConnectingtheFuel-Cooler

Hoses

Partsneededforthisprocedure:

2Barbhoseconnector

2Hoseclamp(worm-type)

1Fuelhose6.4x457mm(1/4x18inches)

2Hoseclamp(spring-type)

1Cabletie

AssemblingtheFuelCoolerHose

Fittings

1.Assembleabarbhoseconnectorintoeachof

thefuel-coolerhoses(Figure13).

g356294

Figure13

1.Fuel-coolerhose3.Barbhoseconnector

2.Hoseclamp(worm-type)

2.Securethehoseconnectortoeachofthehoses

withtheworm-typehoseclamps(Figure13).

ConnectingtheFuelTankandFuel

CoolerHoses

1.Removethespring-typehoseclampand

fuel-tankhoseattherearmostttingofthefuel

lterhead(Figure14).

Note:Retainthehoseclamp.

g356306

Figure14

1.Fitting—fuellterhead

(rearmostposition)

3.Fuel-tankhose

2.Hoseclamp(spring-type)

2.Plugtheendofthehose.

3.Whilemaintaininghoserouting,placethefuel

tankhosenexttotheinboardfuel-coolerhose

(Figure15).

Note:Ensurethatthefuel-tankhoseroutes

closetotheleftframerailofthemachine.

g356302

Figure15

4.Markthefuel-tankhoseatthebarbhosetting

(Figure15).

5.Cutthefuel-tankhoseatthemark(Figure15).

6.Assemblethespring-typehoseclampthatyou

removedinstep1ontothefuel-tankhoseon

themachine(Figure16).

g356301

Figure16

1.Fuel-tankhose3.Fuel-coolerhose(inboard

position)

2.Hoseclamp(spring-type)

7.Assemblethefuel-tankhoseandhoseclamp

ontothebarbhoseconnectoroftheinboard

fuel-coolerhose(Figure16).

ConnectingtheFuelFilterand

FuelCoolerHoses

1.Assemblethefuelhose6.4x457mm(1/4x18

inches)ontotherearmostttingofthefuellter

headwithaspring-typehoseclamp(Figure17).

g356297

Figure17

1.Fitting—fuellterhead

(rearmostposition)

3.Fuelhose6.4x457mm

(1/4x18inches)

2.Hoseclamp(spring-type)

2.Routetheotherendofthefuellterhosetothe

otherfuel-coolerhose(Figure18).

g356296

Figure18

1.Fuellterhose3.Barbhoseconnector

(outboardfuel-cooler

hose)

2.Hoseclamp(spring-type)

3.Assemblethefuellterhoseandaspring-type

hoseclampontothebarbhoseconnectorofthe

outboardfuel-coolerhose(Figure18).

4.Securethe2fuel-coolerhosestogetherwitha

cabletie(Figure19).

g356311

Figure19

1.Fuelcoolerhose(inboard)3.Fuelcoolerhose

(outboard)

2.Cabletie

CompletingtheKit

Installation

NoPartsRequired

ConnectingtheNegativeBattery

Cable

1.Cleananycorrosiononthenegativebattery

cableclampandthebatterypost.

2.Assembletheclampofthenegativebattery

cableontothebatterypost,andtightenthe

T-boltandnutoftheclamp(Figure20).

g356366

Figure20

1.Negativebatterycable3.Batterycover

2.Slot(batterytray)

3.Applyathincoatofbatteryterminalprotectorto

thebattery-cableclamp.

4.Assemblethebatterycoveroverthebattery,

aligningthetabsofthecoverintotheslotsinthe

batterytray(Figure20).

PurgingAirfromtheFuelSystem

1.RotatetheignitionkeytotheRUNorONposition.

2.Allowtheelectricfuelpumptorunfor10

seconds.

3.RotatetheignitionkeytotheSTOPposition.

4.Waitfor35to40seconds.

5.Repeatsteps1through4again2moretimes.

6.Starttheengine,andpreformthestepsin

CheckingforFuelLeaks(page10).

CheckingforFuelLeaks

1.Checkthefuelhoses,ttings,andfuelcooler

forleaks.

Important:Repairallfuelleaks.

2.Shutofftheengineandremovethekey.

InstallingtheScreen

1.Assemblethehingeofthescreenontothepivot

pinsiftheradiatorframe(Figure21).

g356361

Figure21

1.Hinge(screen)3.Ballpin

2.Pivotpin(radiatorframe)4.Latch

2.Closethescreenandsecureittotheradiator

framewiththelatch(Figure21).

3.Inserttheballpinthroughtheholesinthelatch

(Figure21).

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