Toro 03188 Bedienungsanleitung

FormNo.3443-362RevB

27-inch5,8,or11-Bladeor

32-inch8-BladeEdgeSeries™

DPACuttingUnit

Reelmaster®3100-Dor3105-DTractionUnit

ModelNo.03188—SerialNo.407900000andUp

ModelNo.03189—SerialNo.407900000andUp

ModelNo.03190—SerialNo.407900000andUp

ModelNo.03191—SerialNo.407900000andUp

ModelNo.03192—SerialNo.400000000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3443-362*

ThisproductcomplieswithallrelevantEuropean

directives.Fordetails,pleaseseetheDeclarationof

Incorporation(DOI)atthebackofthispublication.

Introduction

Thiscuttingunitisdesignedforcuttinggrasson

well-maintainedlawnsingolfcourses,parks,sports

elds,andoncommercialgrounds.Usingthisproduct

forpurposesotherthanitsintendedusecouldprove

dangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberplate(if

equipped)toaccesswarranty,parts,andother

productinformation.

g280515

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................3

GeneralSafety...................................................3

CuttingUnitSafety..............................................4

BladeSafety.......................................................4

SafetyandInstructionalDecals..........................4

Setup........................................................................5

1InstallingtheReelGreaseFitting......................5

2AdjustingtheCuttingUnit.................................6

3InstallingtheReelMotors.................................6

4AdjustingtheShopRollerAssemblies..............7

ProductOverview.....................................................7

Specications....................................................7

Attachments/Accessories...................................7

Operation..................................................................8

AdjustingtheCuttingUnit...................................8

AdjustingtheShopRollerAssemblies................11

AdjustingtheHeightofCut(HOC).....................12

AdjustingtheHeightofCut(HOC).....................14

Height-of-CutChartTerms................................16

Maintenance...........................................................17

UsingtheKickstandwhenTippingthe

CuttingUnit...................................................17

LubricatingtheCuttingUnits.............................17

Relief-GrindingtheReel...................................18

InstallingtheFrontShaftAssemblyforReel

Grinding........................................................19

ServicingtheBedknife.....................................20

ServicingtheBedbar........................................21

ServicingtheHDDualPointAdjusters

(DPA)............................................................23

ServicingtheRoller...........................................24

Safety

Thismachinehasbeendesignedinaccordancewith

ENISO5395andANSIB71.4–2017.

GeneralSafety

Thisproductiscapableofamputatinghandsandfeet.

Alwaysfollowallsafetyinstructionstoavoidserious

personalinjury.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingthemachine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

functioningproperlyonthemachine.

•Keepclearofanydischargeopening.

•Keepbystandersandchildrenoutoftheoperating

area.Neverallowchildrentooperatethemachine.

•Beforeyouleavetheoperator’sposition,dothe

following:

–Parkthemachineonalevelsurface.

–Lowerthecuttingunit(s).

–Disengagethedrives.

–Engagetheparkingbrake(ifequipped).

–Shutofftheengineandremovethekey.

–Waitforallmovementtostop.

Improperlyusingormaintainingthismachinecan

resultininjury.T oreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafety-alertsymbol,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

CuttingUnitSafety

•Thecuttingunitisonlyacompletemachinewhen

installedonatractionunit.Readthetraction

unitOperator’sManualcarefullyforcomplete

instructionsonthesafeuseofthemachine.

•Stopthemachine,removethekey(ifequipped),

andwaitforallmovementtostopbeforeinspecting

theattachmentafterstrikinganobjectorifthere

isanabnormalvibrationinthemachine.Makeall

necessaryrepairsbeforeresumingoperation.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

•Useonlyaccessories,attachments,and

replacementpartsapprovedbyToro.

BladeSafety

Awornordamagedbladecanbreak,andapieceof

thebladecouldbethrowntowardyouorbystanders,

resultinginseriouspersonalinjuryordeath.

•Inspectthebladeperiodicallyforwearordamage.

•Usecarewhencheckingtheblades.Wrapthe

bladesorweargloves,andusecautionwhen

servicingtheblades.Onlyreplaceorsharpenthe

blades;neverstraightenorweldthem.

•Onmulti-bladedmachines,takecareasrotating1

bladecancauseotherbladestorotate.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal137-9706

137-9706

1.Cuttinghazardofthehandorfoot—shutofftheengine,

removethekeyordisconnectthesparkplug,waitforall

movingpartstostop,andreadtheOperator’sManual

beforeperformingmaintenance.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Straightgreasetting1Installthereelgreasetting.

2Nopartsrequired–Adjustthecuttingunit

O-ring1

3Capscrews(maycomeassembled)2Installthereelmotors.

4Nopartsrequired–Adjusttheshoprollerassembly

positions(Model03192only).

MediaandAdditionalParts

DescriptionQty.Use

Operator'sManual1

PartsCatalog(notincluded)—refertothe

includedpostcardforinformationonobtaining

thePartsCatalog.

–Reviewthematerialandsaveitinanappropriateplace.

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

InstallingtheReelGrease

Fitting

Partsneededforthisprocedure:

1Straightgreasetting

Procedure

Installthegreasettingonthereel-motorsideof

thecuttingunit.RefertoFigure3todeterminethe

positionofthereelmotorsbasedonthepositionofthe

cuttingunitonthemachine.

g034633

Figure3

1.Cuttingunit14.Weight

2.Cuttingunit25.Reelmotor

3.Cuttingunit3

1.Removeanddiscardthesetscrewonthe

reel-motorsideplate(Figure4).

g028640

Figure4

1.Capscrew(2)3.Greasetting

2.Setscrew4.Greasevent

2.Installthestraightgreasetting(Figure4).

AdjustingtheCuttingUnit

NoPartsRequired

Procedure

1.Adjustthebedknifetothereel.

2.Adjusttherearrollerforyourheight-of-cut

requirements.

3.Settheheightofcut.

4.Adjusttherearshieldifnecessary.

RefertoAdjustingtheCuttingUnit(page8)

forcompleteinstructionsforperformingthese

adjustments.

InstallingtheReelMotors

Partsneededforthisprocedure:

1O-ring

2Capscrews(maycomeassembled)

Procedure

Important:Beforeinstallingthereelmotors,

obtainandinstallthecounterweightsorother

accessoriesontheoppositesideofthecutting

unitsfromthereelmotorsasdescribedin

theinstructionsprovidedwiththeweightsor

accessories.

1.Installthecuttingunitsontothetractionunit;

refertothetractionunitOperator’sManualsfor

instructions.

2.Iftherearenocapscrewsonthereel-motorside

plate,installthem(Figure4).

3.InstalltheO-ringonthereelmotor(Figure5).

g191072

Figure5

1.O-ring

4.Installthereelmotorandsecureitwiththecap

screws.

5.Greasethesideplateuntilexcessgreasecomes

outofthegreasevent(Figure4).

AdjustingtheShopRoller

Assemblies

Model03192Only

NoPartsRequired

Procedure

Adjusttheshoprollerpositionsbeforeoperatingthe

cuttingunitsforthersttime;refertoAdjustingthe

ShopRollerAssemblies(page11).

ProductOverview

Specications

ModelNumberWeight

0318857kg(125lb)

0318960kg(132lb)

0319062kg(136lb)

0319167kg(147lb)

0319254kg(119lb)

Attachments/Accessories

AselectionofToroapprovedattachmentsand

accessoriesisavailableforusewiththemachine

toenhanceandexpanditscapabilities.Contact

yourAuthorizedServiceDealerorauthorizedToro

distributororgotowww.Toro.comforalistofall

approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineT oro

replacementpartsandaccessories.Replacement

partsandaccessoriesmadebyothermanufacturers

couldbedangerous,andsuchusecouldvoidthe

productwarranty.

Operation

RefertoyourtractionunitOperator’sManualfor

detailedoperationinstructions.Beforeusingthe

cuttinguniteachday,adjustthebedknife;referto

AdjustingtheBedknifetotheReel(page9).Testthe

qualityofcutbycuttingatestswathbeforeusingthe

cuttingunittoensurethatthenishedcutiscorrect.

AdjustingtheCuttingUnit

AdjustingtheRearShield

Undermostconditions,youcanattainthebest

clippingdispersionwhentherearshieldisclosed

(frontdischarge).Whenconditionsareheavyorwet,

youmayopentherearshield.

Toopentherearshield(Figure6),loosenthebolt

securingtheshieldtotheleftsideplate,rotatethe

shieldtotheopenposition,andtightenthebolt.

g191341

Figure6

1.Bolt2.Rearshield

CheckingtheCuttingUnit

Thedualknobbedknife-to-reeladjustmentsystem

incorporatedinthiscuttingunitsimpliesthe

adjustmentprocedureneededtodeliveroptimum

mowingperformance.Thepreciseadjustment

possiblewiththedualknob/bedbardesigngives

thenecessarycontroltoprovideacontinual

self-sharpeningaction-thusmaintainingsharpcutting

edges,ensuringgoodqualityofcut,andgreatly

reducingtheneedforroutinebacklapping.

Priortomowingeachday,orasrequired,checkeach

cuttingunittoverifyproperbedknife-to-reelcontact.

Performthisprocedureevenwhenthequalityof

cutisacceptable.

1.Slowlyrotatethereelinareversedirection,

listeningforreel-to-bedknifecontact.

Note:Theadjustmentknobshavedetents

correspondingto0.022mm(0.0009inch)

bedknifemovementforeachindexedposition.

RefertoAdjustingtheBedknifetotheReel

(page9).

2.Testthecuttingperformancebyinsertingalong

stripofcuttingperformancepaper(T oroPartNo.

125-5610)betweenthereelandthebedknife,

perpendiculartothebedknife(Figure7).Slowly

rotatethereelforward;itshouldcutthepaper.

g003323

Figure7

Note:Ifexcessivecontact/reeldragisevident,

eitherbacklap,refacethefrontofthebedknife,

orgrindthecuttingunittoachievethesharp

edgesneededforprecisioncutting;refertoReel

MowerBasics,FormNo.09168SL.

Important:Lightcontactispreferred

atalltimes.Ifyoudonotmaintainlight

contact,thebedknifeandreeledgeswill

notsufcientlyself-sharpenandwilldull

afteraperiodofoperation.Ifyoumaintain

excessivecontact,thebedknifeandreelwill

wearmorequicklyandunevenly,andthe

qualityofcutmaybeadverselyaffected.

Note:Afterextendedrunning,aridgewill

eventuallydevelopatbothendsofthebedknife.

Roundofforlethesenotchesushwiththe

cuttingedgeofthebedknifetoensuresmooth

operation.

Note:Overtime,youwillneedtogrindthe

chamfer(Figure8),asitisonlydesignedtolast

40%ofthebedknifelife.

g031270

Figure8

1.Lead-inchamferonright

endofbedknife

3.1.5mm(0.060inch)

2.6mm(0.25inch)

Note:Donotmakethelead-inchamfertoo

largeasitmaycauseturftufting.

AdjustingtheBedknifetotheReel

Usethisproceduretosetthebedknifetothereeland

tochecktheconditionofthereelandbedknifeand

theirinteraction.Aftercompletingthisprocedure,

alwaystestthecuttingunitperformanceunderyour

eldconditions.Youmayneedtomakefurther

adjustmentstoobtainoptimalcuttingperformance.

Important:Donotovertightenthebedknifetothe

reeloryouwilldamageit.

•Afterbacklappingthecuttingunitorgrindingthe

reel,youmayneedtomowwiththecuttingunitfor

afewminutesandthenperformthisprocedure

toadjustthebedknifetothereelasthereeland

bedknifeadjusttoeachother.

•Youmayneedadditionaladjustmentsiftheturfis

extremelydenseoryourcuttingheightisverylow.

Youwillneedthefollowingtoolstocompletethis

procedure:

•Shim0.05mm(0.002inch)(PartNo.125-5611)

•Cuttingperformancepaper(PartNo.125-5610)

1.Positionthecuttingunitonaat,levelwork

surface.

2.Turnthebedbar-adjustingscrews

counterclockwisetoensurethatthebedbardoes

notcontactthereel(Figure9).

g003322

Figure9

1.Bedbar-adjustingscrew

3.Tipthecuttingunittoexposethebedknifeand

reel.

Important:Makesurethatthenutsonthe

backendofthebedbar-adjustingscrews

arenotrestingontheworksurface;usethe

kickstand(Figure10).

g191340

Figure10

1.Kickstand

4.Rotatethereelsothatabladecrossesthe

bedknifeapproximately25mm(1inch)infrom

theendofthebedknifeontherightsideofthe

cuttingunit.

Note:Putanidentifyingmarkonthisbladeto

makesubsequentadjustmentseasier.

5.Insertthe0.05mm(0.002inch)shimbetween

themarkedreelbladeandthebedknifeatthe

pointwherethebladecrossesthebedknife.

6.Turntherightbedbaradjusterclockwiseuntil

youfeellightpressure(i.e.drag)ontheshim,

thenbackoffthebedbaradjuster2clicksand

removetheshim.

Note:Adjusting1sideofthecuttingunitaffects

theotherside,the2clickswillprovideclearance

forwhentheothersideisadjusted.

Note:Ifstartingwithalargegap,bothsides

shouldinitiallybedrawncloserbyalternately

tighteningtherightandleftsides.

7.Slowlyrotatethereelsothatthesameblade

thatyoucheckedontherightsideiscrossing

thebedknifeapproximately25mm(1inch)in

fromtheendofthebedknifeontheleftsideof

thecuttingunit.

8.Turntheleftbedbaradjusterclockwiseuntilthe

shimcanbeslidthroughthereeltobedknife

gapwithlightdrag.

9.Returntotherightsideandadjustasnecessary

togetlightdragontheshimbetweenthesame

bladeandbedknife.

10.Repeatsteps8and9untiltheshimcanbeslid

throughbothgapswithslightdrag,but1clickin

onbothsidespreventstheshimfrompassing

throughonbothsides.

Note:Thebedknifeisnowparalleltothereel.

Note:Thisprocedureshouldnotbeneeded

ondailyadjustments,butshouldbedoneafter

grindingordisassembly.

11.Fromthisposition(i.e.,1clickinandshimnot

passingthrough)turnthebedbaradjusters

clockwise1clickeach.

Note:Eachclickturnedmovesthebedknife

0.022mm(0.0009inch).Donotovertighten

theadjustingscrews.

12.T estthecuttingperformance;refertoChecking

theCuttingUnit(page8).

AdjustingtheRearRoller

1.Adjusttherearrollerbrackets(Figure11)tothe

desiredheight-of-cutrangebypositioningthe

requiredamountofspacersbelowtheside-plate

mountingange(Figure11)pertheHOCChart.

g003324

Figure11

1.Spacer3.Side-platemountingange

2.Rollerbracket

2.Raisetherearofthecuttingunitandplacea

blockunderthebedknife.

3.Removethe2nutssecuringeachrollerbracket

andspacertoeachside-platemountingange.

4.Lowertherollerandscrewsfromtheside-plate

mountingangesandspacers.

5.Placethespacersontothescrewsontheroller

brackets.

6.Securetherollerbracketandspacersto

undersideofsideplatemountingangeswith

thenutspreviouslyremoved.

7.Verifythatthebedknife-to-reelcontactiscorrect.

Tipthemowertoexposethefrontandrear

rollersandbedknife.

Note:Thepositionoftherearrollertothereel

iscontrolledbythemachiningtolerancesofthe

assembledcomponents;therefore,parallelingis

notrequired.Alimitedamountofadjustmentis

possiblebysettingthecuttingunitonasurface

plateandlooseningtheside-platemountingcap

screws(Figure12).Adjustandtightenthecap

screws.T orquethecapscrewsto37to45N·m

(27to33ft-lb).

g020698

Figure12

1.Side-platemountingcapscrews

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Toro Rasenmäher Handbücher

Toro

Toro Super Recycler 20382 Bedienungsanleitung

Toro

Toro 72050 Wheel Horse 265H Bedienungsanleitung

Toro

Toro GrandStand 134-3259 Bedienungsanleitung

Toro

Toro GR 105 Bedienungsanleitung

Toro

Toro Diesel Z Master Bedienungsanleitung

Toro

Toro 22196 Bedienungsanleitung

Toro

Toro 74969 Bedienungsanleitung

Toro

Toro 75745W Bedienungsanleitung

Toro

Toro LX500 Bedienungsanleitung

Toro

Toro 04052TE Bedienungsanleitung

Toro

Toro 68141G Bedienungsanleitung

Toro

Toro 117–1441 Bedienungsanleitung

Toro

Toro 20065 Bedienungsanleitung

Toro

Toro 74176TE Bedienungsanleitung

Toro

Toro GrandStand 72520 Bedienungsanleitung

Toro

Toro Z593-D Z Master 74264 Bedienungsanleitung

Toro

Toro 412110343 Bedienungsanleitung

Toro

Toro 20018 Bedienungsanleitung

Toro

Toro TimeMaster 21199 Bedienungsanleitung

Toro

Toro Greensmaster 3250-D 04383 Bedienungsanleitung

Toro

Toro Super Recycler 20030 Bedienungsanleitung

Toro

Toro Z Master 8000 Series Handbuch

Toro

Toro 72200 Bedienungsanleitung

Toro

Toro GrandStand 72523 Bedienungsanleitung

Beliebte Rasenmäher Handbücher anderer Marken

RHINO

RHINO 1958 Bedienungsanleitung

Wolf Garten

Wolf Garten Compact plus 40 B Bedienungsanleitung

Cub Cadet

Cub Cadet LTX 1045 Bedienungsanleitung

GGP ITALY SPA

GGP ITALY SPA CR/CS 434 SERIES Bedienungsanleitung

Challenge

Challenge CH18V2 Betriebsanleitung

TALEN TOOLS

TALEN TOOLS AVR HGM30 Bedienungsanleitung

DEWEZE

DEWEZE ATM-725 Bedienungsanleitung

Weed Eater

Weed Eater 180083 Bedienungsanleitung

Husqvarna

Husqvarna Poulan Pro PP185A42 Bedienungsanleitung

Better Outdoor Products

Better Outdoor Products Quick Series Bedienungsanleitung

Cub Cadet

Cub Cadet 23HP Z-Force 60 Betriebsanleitung

MTD

MTD 795, 792, 791, 790 Bedienungsanleitung

Dennis

Dennis FT 610 Bedienungsanleitung

MTD

MTD 126-220-000 Bedienungsanleitung

Stihl

Stihl RMA 443 PV Bedienungsanleitung

Yard-Man

Yard-Man 3700-0 Bedienungsanleitung

AIRFORCE

AIRFORCE F-15 Gen 3 Bedienungsanleitung

MTD

MTD 050 thru 062 Bedienungsanleitung