Toro 03877 Bedienungsanleitung

FormNo.3392-160RevA

Verticutter

Reelmaster®6000-DSeriesCuttingUnit

ModelNo.03877—SerialNo.316000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3392-160*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

ThisproductcomplieswithallrelevantEuropeandirectives.

Fordetails,pleaseseetheDeclarationofIncorporation(DOI)

atthebackofthispublication.

Introduction

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct

safetyandoperationtrainingmaterials,accessoryinformation,

helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Writethenumbersinthespaceprovided.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafety-alertsymbol(Figure1),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure1

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

Contents

Safety...........................................................................3

SafetyandInstructionalDecals.................................3

Setup............................................................................4

1InspectingtheVerticutter.......................................5

2InstallingtheTransportRollers...............................5

3AdjustingtheBladeDepth.....................................5

4AdjustingtheRearGrassShield..............................6

5AdjustingtheRollerScrapers..................................6

6AdjustingtheTransportRollers...............................7

7MountingtheLiftBracketsandChains.....................7

8InstallingtheCounterweights.................................8

9InstallingtheVerticutterReels................................9

Operation....................................................................10

TrainingPeriod......................................................10

OperatingTips......................................................10

Maintenance.................................................................11

LubricatingtheVerticutter.......................................11

AdjustingtheReelBearings......................................11

ReplacingtheBlades...............................................12

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Safety

ThismachinehasbeendesignedinaccordancewithENISO

5395:2013.

Improperuseormaintenanceofthisequipmentcan

resultininjuryordeath.Toreducethepotentialfor

injuryordeath,complywiththefollowingsafety

instructions.

•Read,understand,andfollowallinstructionsinthe

tractionunitOperator’sManualbeforeoperatingthe

verticutters.

•Read,understand,andfollowallinstructionsinthis

Operator’sManualbeforeoperatingtheverticutters.

•Neverallowchildrentooperatethetractionunitorthe

verticutters.Donotallowadultstooperatethetraction

unitortheverticutterswithoutproperinstruction.Only

trainedoperatorswhohavereadthisOperator’sManual

shouldoperatetheverticutters.

•Neveroperatetheverticutterswhentired,ill,orunderthe

inuenceofdrugsoralcohol.

•Keepallshieldsandsafetydevicesinplace.Ifashield,a

safetydevice,oradecalisillegibleordamaged,repairor

replaceitbeforeresumingoperation.Also,tightenany

loosenuts,bolts,andscrewstoensurethattheverticutters

areinsafeoperatingcondition.

•Alwayswearsubstantial,slip-resistantfootwear.Always

wearlongpants.Wearingsafetyglassesandsafetyshoes

isadvisableandrequiredbysomelocalordinancesand

insuranceregulations.

•Tiebacklonghair.Donotwearjewelry.

•Removealldebrisorotherobjectsthatmightbepicked

upandthrownbythereelbladesofthecuttingunit.Keep

allbystandersawayfromtheworkingarea.

•Iftheverticutterbladesstrikeasolidobjectortheunit

vibratesabnormally,stopandshuttheengineoff.Check

theverticutterfordamagedparts.Repairanydamage

beforestartingandoperatingtheverticutter.

•Lowertheverticutterstotheground,settheparking

brake,shutofftheengine,andremovethekeyfrom

theignitionswitchwheneveryouleavethemachine

unattended.

•Besurethattheverticuttersareinsafeoperating

conditionbykeepingnuts,bolts,andscrewstight.

•Removethekeyfromtheswitchtopreventaccidental

startingoftheenginewhenservicing,adjusting,orstoring

themachine.

•Performonlythosemaintenanceinstructionsdescribedin

thismanual.Ifmajorrepairsareeverneededorassistance

isdesired,contactanAuthorizedToroDistributor.

•Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineToro

replacementpartsandaccessories.Replacementparts

andaccessoriesmadebyothermanufacturerscouldbe

dangerous,andsuchusecouldvoidtheproductwarranty.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

93-6688

1.Warning—readthe

Operator’sManualbefore

performingmaintenance.

2.Cuttinghazardofhandor

foot—shutofftheengine

andwaitforallmoving

partstostop.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Inspecttheverticutter.

2Transportroller2Installthetransportrollers.

3Nopartsrequired–Adjustthebladedepth.

4Nopartsrequired–Adjustthereargrassshield.

5Nopartsrequired–Adjusttherollerscrapers.

6Nopartsrequired–Adjustthetransportrollers.

Liftchain1

Chainbracket1

U-bolt1

Nut3

Washer1

Screw1

Mounttheliftbracketsandchains.

8Nopartsrequired–Installthecounterweights.

Screw1

9O-ring1Installtheverticutterreels.

MediaandAdditionalParts

DescriptionQty.Use

Operator’sManual1

PartsCatalog1Reviewthematerialandsaveitinanappropriateplace.

Important:Withouttheseparts,totalsetupcannotbecompleted.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Note:Whenevertheverticutterhastobetippedtoexpose

theverticutterblades,usethekickstand(suppliedwith

tractionunit);refertoFigure2.

Figure2

1.Kickstand

InspectingtheVerticutter

NoPartsRequired

Procedure

1.Checkeachendofthereelforgrease.

Note:Greaseshouldbevisibleinthereelbearings

andtheinternalsplinesofthereelshaft.

2.Ensurethatallnutsandboltsaresecurelytightened.

3.Ensurethatthecarrier-framesuspensionoperates

freelyanddoesnotbindwhenmovedbackandforth.

InstallingtheTransportRollers

Partsneededforthisprocedure:

2Transportroller

Procedure

Secureatransport-rollerbrackettoeachside-platepinwith

acotterpin(Figure3).

Figure3

1.Transportroller2.Cotterpin

Note:Therollershouldbepositionedtotherearofthe

verticutter.

AdjustingtheBladeDepth

NoPartsRequired

Procedure

Note:Themaximumrecommendedbladepenetrationdepth

is6mm(1/4inch).

1.Placetheverticutterreelonalevelsurface.

2.Place2gaugebars,whichhavethedesireddepthof

bladepenetrationbelowtheground,underthefront

andrearrollersoftheverticutterreel(oneachendof

thereel);refertoFigure4.

Figure4

1.Gaugebar(1/4inch)2.Adjustingbolt

Note:Theverticutterbladesmustnottouchthe

gaugebars.

3.Turntheadjustingboltoneachheight-of-cutbracket

(Figure4)sothatthereelbladescomeincontactwith

thelevelsurfaceonbothends.

Note:Astheverticutterbladeswear,thediameterof

thereelwilldecreaseandthedepthsettingwillchange.

Checkthedepthsettingperiodicallytoensurethatthe

desiredsettingisachieved.

AdjustingtheRearGrass

Shield

NoPartsRequired

Procedure

Note:Whenoperatinginturfconditionswheremuchdebris

orunusuallyheavythatchisencountered,opentherear

dischargeshieldtohelpallowthedebristodischargefrom

thereel.

1.Loosenthecapscrewsonthepivotofthegrassshield

(Figure5).

Figure5

1.Reargrassshield2.Pivotcapscrew

2.Rotatethegrassshieldtothedesiredsetting,and

tightenthecapscrews(Figure5).

WARNING

Openingtherearshieldtoomuchcouldcause

personalinjuryduetothrowndebris.

Donotopentherearshieldsothatitishigherthan

leveltotheground.

AdjustingtheRollerScrapers

NoPartsRequired

Procedure

1.Loosentheangenutsthatsecuretherollerscrapers

(Figure6).

Figure6

1.Frontrollerscraper3.Transportroller

2.Rearrollerscraper4.Cotterpin

2.Movethescraperrodsinorouttoattain0.0to0.75

mm(0.0to0.03inch)clearancebetweenthescraper

andtheroller.

3.Ensurethatthescraperrodisparalleltotherollerand

tothelevelsurface.

4.Tightentheangenutstolocktheadjustment.

AdjustingtheTransport

Rollers

NoPartsRequired

Procedure

Beforeyoulowertheverticutterstotheshopoororremove

themfromthetractionunit,lowerthetransportrollers

(Figure6)toprotectthebladesfromhardsurfacecontact.

1.Removethecotterpinthatsecuresthetransportroller

brackettotheside-platepin.

2.Positionthetransportrollerasfollows:

•Lowertherollerbracketbeforetheverticutteris

loweredtotheshopoor.

•Raisetherollerbracketaftertheverticutterisraised

totheoperatingposition.

3.Securethetransportrollerbrackettotheside-platepin

withthecotterpin.

4.Repeattheprocedureontheoppositeendofthe

verticutter.

MountingtheLiftBracketsand

Chains

Partsneededforthisprocedure:

1Liftchain

1Chainbracket

1U-bolt

3Nut

1Washer

1Screw

Procedure

MountachainbrackettoeachliftarmwithaU-boltand2

nuts.Positionthebracketsasfollows:

1.Onliftarms1,4,and5,positionthechainbracketsand

U-bolts38cm(15inches)behindthecenterlineofthe

pivotknuckle(Figure7).

Figure7

1.38cm(15inches)3.Liftarms1and5

2.Liftarm4

Note:Onliftarms1and5,thebracketsshouldbe

rotatedtotheright10°fromvertical(Figure7).

Note:Onliftarm4,thebracketshouldberotatedto

theleft10°fromvertical(Figure7).

2.Onliftarms2and3,positionthebracketsandU-bolts

38cm(15inches)behindthecenterlineofthepivot

knuckle(Figure8).

Figure8

1.38cm(15inches)2.Liftarm3

3.Onliftarms6and7,positionthebracketsandU-bolts

36.8cm(14-1/2inches)behindthecenterlineofthe

pivotknuckle(

Figure9

1.36.8cm(14-1/2inches)2.Liftarm7

Note:Rotatethebrackets10°totheoutboardside

ofthemachine.

4.TightenalltheU-boltnutsto52to65N∙m(38to48

ft-lb).

5.Mountaliftchaintoeachchainbracketwithascrew,a

washer,andanut,positioningthemasshowninFigure

10.

Figure10

1.Liftchain2.Chainbracket

InstallingtheCounterweights

NoPartsRequired

Procedure

Important:Whenloweringtheverticutterreels,take

caretopreventdamagetothereelbladesduetocontact

withaconcreteoororapavedsurface.Lowerthe

transportrollersbeforeloweringtheverticutterstoa

concreteoororapavedsurface.

Youcaninstalltheverticuttersatanyofthe7locationson

thetractionunit.Figure11showstheorientationofthe

hydraulicdrivemotorforeachofthelocations.Foranyof

thelocationsrequiringthemotortobemountedontheright

endoftheverticutters,installacounterweightontheleftend

oftheverticutters.Forthelocationsrequiringthemotorto

bemountedontheleftend,installacounterweightonthe

rightendoftheverticutters.

Figure11

1.Cuttingunit16.Cuttingunit6

2.Cuttingunit27.Cuttingunit7

3.Cuttingunit38.Reelmotor

4.Cuttingunit49.Weight

5.Cuttingunit5

Note:Thecounterweightsareshippedinstalledtotheleft

endoftheverticutters.The2capscrews,shippedintheloose

partsbag,aretobeusedforsecuringthehydraulicmotor.

InstallingtheVerticutterReels

Partsneededforthisprocedure:

1Screw

1O-ring

Procedure

1.Insertathrustwasherontohorizontalshaftofpivot

knuckleasshowninFigure12.

Figure12

1.Carrierframe4.Lynchpin

2.Pivotknuckle5.Steeringlockingpin

3.Lift-armsteeringplate

2.Insertthehorizontalshaftofthepivotknuckleintothe

mountingtubeofthecarrierframe(Figure12).

3.Securepivotknuckletocarrierframewithathrust

washer,aatwasher,andaange-headcapscrew

(Figure12).

4.Insertathrustwasherontotheverticalshaftofthe

pivotknuckle(Figure12).

5.Ifremoved,inserttheverticalshaftofthepivotknuckle

intothelift-armpivothub(Figure12).

Note:Guidethepivotknuckleinplacebetweenthe

2rubbercenteringbumpersintheundersideofthe

lift-armsteeringplate.

6.Insertthelynchpinintothecrossholeonthe

pivot-knuckleshaft(Figure12).

7.Securethelift-armchaintothecuttingunitchain

bracket(Figure13)withthesnapperpinasfollows:

Figure13

•Oncuttingunits1,4,5,6,and7,useonly6ofthe

chainlinks.

•Oncuttingunits2and3,useall7ofthechainlinks.

8.Coatthesplinesofthereelmotorwithcleangrease.

9.OilthereelmotorO-ringandinstallitontothemotor

ange.

10.Installthemotorbyrotatingitclockwisesothatthe

motorangesclearthecapscrews(Figure14).

Figure14

1.Reeldrivemotor2.Capscrew

Note:Rotatethemotorcounterclockwiseuntilthe

angesencirclethecapscrews;then,tightenthecap

screws.

Important:Ensurethatthereelmotorhosesare

nottwisted,kinkedorintheriskofbeingpinched.

Note:Ifaxedcuttingunitpositionisrequired,

insertthesteeringlockingpinintothepivotknuckle

mountinghole.

11.Hookthespringwirearoundthebottomofthesteering

lockingpin(Figure12).

Operation

TrainingPeriod

Beforeoperatingtheverticutterreels,evaluatethe

performanceofthereelatthedesiredsetting.Operatethem

inaclear,unusedareatodetermineiftheywillachievethe

desiredresults.Adjustthemasdesired.

OperatingTips

•Operatethetractionunitatfullthrottle,fullreelspeed

(setting11)andbetween5to8km/h(3to5mph).

•Themaximumrecommendedbladepenetrationdepth

is6mm(1/4inch).

•Powerrequirementstooperatetheverticutterreelswill

varywithturfandsoilconditions.Travelspeedmayneed

tobereducedinsomeconditions.

•Whenoperatinginturfconditionswithmuchdebrisor

unusuallyheavythatch,openthereardischargeshieldto

helpallowthedebristodischargefromthereel.

WARNING

Openingtherearshieldtoomuchcouldcause

personalinjuryduetothrowndebris.

Donotopentherearshieldsothatitishigherthan

leveltotheground.

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