Toro 03877 Bedienungsanleitung

FormNo.3392-160RevA

Verticutter

Reelmaster®6000-DSeriesCuttingUnit

ModelNo.03877—SerialNo.316000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3392-160*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

ThisproductcomplieswithallrelevantEuropeandirectives.

Fordetails,pleaseseetheDeclarationofIncorporation(DOI)

atthebackofthispublication.

Introduction

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct

safetyandoperationtrainingmaterials,accessoryinformation,

helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Writethenumbersinthespaceprovided.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafety-alertsymbol(Figure1),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure1

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

Contents

Safety...........................................................................3

SafetyandInstructionalDecals.................................3

Setup............................................................................4

1InspectingtheVerticutter.......................................5

2InstallingtheTransportRollers...............................5

3AdjustingtheBladeDepth.....................................5

4AdjustingtheRearGrassShield..............................6

5AdjustingtheRollerScrapers..................................6

6AdjustingtheTransportRollers...............................7

7MountingtheLiftBracketsandChains.....................7

8InstallingtheCounterweights.................................8

9InstallingtheVerticutterReels................................9

Operation....................................................................10

TrainingPeriod......................................................10

OperatingTips......................................................10

Maintenance.................................................................11

LubricatingtheVerticutter.......................................11

AdjustingtheReelBearings......................................11

ReplacingtheBlades...............................................12

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Safety

ThismachinehasbeendesignedinaccordancewithENISO

5395:2013.

Improperuseormaintenanceofthisequipmentcan

resultininjuryordeath.Toreducethepotentialfor

injuryordeath,complywiththefollowingsafety

instructions.

•Read,understand,andfollowallinstructionsinthe

tractionunitOperator’sManualbeforeoperatingthe

verticutters.

•Read,understand,andfollowallinstructionsinthis

Operator’sManualbeforeoperatingtheverticutters.

•Neverallowchildrentooperatethetractionunitorthe

verticutters.Donotallowadultstooperatethetraction

unitortheverticutterswithoutproperinstruction.Only

trainedoperatorswhohavereadthisOperator’sManual

shouldoperatetheverticutters.

•Neveroperatetheverticutterswhentired,ill,orunderthe

inuenceofdrugsoralcohol.

•Keepallshieldsandsafetydevicesinplace.Ifashield,a

safetydevice,oradecalisillegibleordamaged,repairor

replaceitbeforeresumingoperation.Also,tightenany

loosenuts,bolts,andscrewstoensurethattheverticutters

areinsafeoperatingcondition.

•Alwayswearsubstantial,slip-resistantfootwear.Always

wearlongpants.Wearingsafetyglassesandsafetyshoes

isadvisableandrequiredbysomelocalordinancesand

insuranceregulations.

•Tiebacklonghair.Donotwearjewelry.

•Removealldebrisorotherobjectsthatmightbepicked

upandthrownbythereelbladesofthecuttingunit.Keep

allbystandersawayfromtheworkingarea.

•Iftheverticutterbladesstrikeasolidobjectortheunit

vibratesabnormally,stopandshuttheengineoff.Check

theverticutterfordamagedparts.Repairanydamage

beforestartingandoperatingtheverticutter.

•Lowertheverticutterstotheground,settheparking

brake,shutofftheengine,andremovethekeyfrom

theignitionswitchwheneveryouleavethemachine

unattended.

•Besurethattheverticuttersareinsafeoperating

conditionbykeepingnuts,bolts,andscrewstight.

•Removethekeyfromtheswitchtopreventaccidental

startingoftheenginewhenservicing,adjusting,orstoring

themachine.

•Performonlythosemaintenanceinstructionsdescribedin

thismanual.Ifmajorrepairsareeverneededorassistance

isdesired,contactanAuthorizedToroDistributor.

•Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineToro

replacementpartsandaccessories.Replacementparts

andaccessoriesmadebyothermanufacturerscouldbe

dangerous,andsuchusecouldvoidtheproductwarranty.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

93-6688

1.Warning—readthe

Operator’sManualbefore

performingmaintenance.

2.Cuttinghazardofhandor

foot—shutofftheengine

andwaitforallmoving

partstostop.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Inspecttheverticutter.

2Transportroller2Installthetransportrollers.

3Nopartsrequired–Adjustthebladedepth.

4Nopartsrequired–Adjustthereargrassshield.

5Nopartsrequired–Adjusttherollerscrapers.

6Nopartsrequired–Adjustthetransportrollers.

Liftchain1

Chainbracket1

U-bolt1

Nut3

Washer1

Screw1

Mounttheliftbracketsandchains.

8Nopartsrequired–Installthecounterweights.

Screw1

9O-ring1Installtheverticutterreels.

MediaandAdditionalParts

DescriptionQty.Use

Operator’sManual1

PartsCatalog1Reviewthematerialandsaveitinanappropriateplace.

Important:Withouttheseparts,totalsetupcannotbecompleted.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Note:Whenevertheverticutterhastobetippedtoexpose

theverticutterblades,usethekickstand(suppliedwith

tractionunit);refertoFigure2.

Figure2

1.Kickstand

InspectingtheVerticutter

NoPartsRequired

Procedure

1.Checkeachendofthereelforgrease.

Note:Greaseshouldbevisibleinthereelbearings

andtheinternalsplinesofthereelshaft.

2.Ensurethatallnutsandboltsaresecurelytightened.

3.Ensurethatthecarrier-framesuspensionoperates

freelyanddoesnotbindwhenmovedbackandforth.

InstallingtheTransportRollers

Partsneededforthisprocedure:

2Transportroller

Procedure

Secureatransport-rollerbrackettoeachside-platepinwith

acotterpin(Figure3).

Figure3

1.Transportroller2.Cotterpin

Note:Therollershouldbepositionedtotherearofthe

verticutter.

AdjustingtheBladeDepth

NoPartsRequired

Procedure

Note:Themaximumrecommendedbladepenetrationdepth

is6mm(1/4inch).

1.Placetheverticutterreelonalevelsurface.

2.Place2gaugebars,whichhavethedesireddepthof

bladepenetrationbelowtheground,underthefront

andrearrollersoftheverticutterreel(oneachendof

thereel);refertoFigure4.

Figure4

1.Gaugebar(1/4inch)2.Adjustingbolt

Note:Theverticutterbladesmustnottouchthe

gaugebars.

3.Turntheadjustingboltoneachheight-of-cutbracket

(Figure4)sothatthereelbladescomeincontactwith

thelevelsurfaceonbothends.

Note:Astheverticutterbladeswear,thediameterof

thereelwilldecreaseandthedepthsettingwillchange.

Checkthedepthsettingperiodicallytoensurethatthe

desiredsettingisachieved.

AdjustingtheRearGrass

Shield

NoPartsRequired

Procedure

Note:Whenoperatinginturfconditionswheremuchdebris

orunusuallyheavythatchisencountered,opentherear

dischargeshieldtohelpallowthedebristodischargefrom

thereel.

1.Loosenthecapscrewsonthepivotofthegrassshield

(Figure5).

Figure5

1.Reargrassshield2.Pivotcapscrew

2.Rotatethegrassshieldtothedesiredsetting,and

tightenthecapscrews(Figure5).

WARNING

Openingtherearshieldtoomuchcouldcause

personalinjuryduetothrowndebris.

Donotopentherearshieldsothatitishigherthan

leveltotheground.

AdjustingtheRollerScrapers

NoPartsRequired

Procedure

1.Loosentheangenutsthatsecuretherollerscrapers

(Figure6).

Figure6

1.Frontrollerscraper3.Transportroller

2.Rearrollerscraper4.Cotterpin

2.Movethescraperrodsinorouttoattain0.0to0.75

mm(0.0to0.03inch)clearancebetweenthescraper

andtheroller.

3.Ensurethatthescraperrodisparalleltotherollerand

tothelevelsurface.

4.Tightentheangenutstolocktheadjustment.

AdjustingtheTransport

Rollers

NoPartsRequired

Procedure

Beforeyoulowertheverticutterstotheshopoororremove

themfromthetractionunit,lowerthetransportrollers

(Figure6)toprotectthebladesfromhardsurfacecontact.

1.Removethecotterpinthatsecuresthetransportroller

brackettotheside-platepin.

2.Positionthetransportrollerasfollows:

•Lowertherollerbracketbeforetheverticutteris

loweredtotheshopoor.

•Raisetherollerbracketaftertheverticutterisraised

totheoperatingposition.

3.Securethetransportrollerbrackettotheside-platepin

withthecotterpin.

4.Repeattheprocedureontheoppositeendofthe

verticutter.

MountingtheLiftBracketsand

Chains

Partsneededforthisprocedure:

1Liftchain

1Chainbracket

1U-bolt

3Nut

1Washer

1Screw

Procedure

MountachainbrackettoeachliftarmwithaU-boltand2

nuts.Positionthebracketsasfollows:

1.Onliftarms1,4,and5,positionthechainbracketsand

U-bolts38cm(15inches)behindthecenterlineofthe

pivotknuckle(Figure7).

Figure7

1.38cm(15inches)3.Liftarms1and5

2.Liftarm4

Note:Onliftarms1and5,thebracketsshouldbe

rotatedtotheright10°fromvertical(Figure7).

Note:Onliftarm4,thebracketshouldberotatedto

theleft10°fromvertical(Figure7).

2.Onliftarms2and3,positionthebracketsandU-bolts

38cm(15inches)behindthecenterlineofthepivot

knuckle(Figure8).

Figure8

1.38cm(15inches)2.Liftarm3

3.Onliftarms6and7,positionthebracketsandU-bolts

36.8cm(14-1/2inches)behindthecenterlineofthe

pivotknuckle(

Figure9

1.36.8cm(14-1/2inches)2.Liftarm7

Note:Rotatethebrackets10°totheoutboardside

ofthemachine.

4.TightenalltheU-boltnutsto52to65N∙m(38to48

ft-lb).

5.Mountaliftchaintoeachchainbracketwithascrew,a

washer,andanut,positioningthemasshowninFigure

10.

Figure10

1.Liftchain2.Chainbracket

InstallingtheCounterweights

NoPartsRequired

Procedure

Important:Whenloweringtheverticutterreels,take

caretopreventdamagetothereelbladesduetocontact

withaconcreteoororapavedsurface.Lowerthe

transportrollersbeforeloweringtheverticutterstoa

concreteoororapavedsurface.

Youcaninstalltheverticuttersatanyofthe7locationson

thetractionunit.Figure11showstheorientationofthe

hydraulicdrivemotorforeachofthelocations.Foranyof

thelocationsrequiringthemotortobemountedontheright

endoftheverticutters,installacounterweightontheleftend

oftheverticutters.Forthelocationsrequiringthemotorto

bemountedontheleftend,installacounterweightonthe

rightendoftheverticutters.

Figure11

1.Cuttingunit16.Cuttingunit6

2.Cuttingunit27.Cuttingunit7

3.Cuttingunit38.Reelmotor

4.Cuttingunit49.Weight

5.Cuttingunit5

Note:Thecounterweightsareshippedinstalledtotheleft

endoftheverticutters.The2capscrews,shippedintheloose

partsbag,aretobeusedforsecuringthehydraulicmotor.

InstallingtheVerticutterReels

Partsneededforthisprocedure:

1Screw

1O-ring

Procedure

1.Insertathrustwasherontohorizontalshaftofpivot

knuckleasshowninFigure12.

Figure12

1.Carrierframe4.Lynchpin

2.Pivotknuckle5.Steeringlockingpin

3.Lift-armsteeringplate

2.Insertthehorizontalshaftofthepivotknuckleintothe

mountingtubeofthecarrierframe(Figure12).

3.Securepivotknuckletocarrierframewithathrust

washer,aatwasher,andaange-headcapscrew

(Figure12).

4.Insertathrustwasherontotheverticalshaftofthe

pivotknuckle(Figure12).

5.Ifremoved,inserttheverticalshaftofthepivotknuckle

intothelift-armpivothub(Figure12).

Note:Guidethepivotknuckleinplacebetweenthe

2rubbercenteringbumpersintheundersideofthe

lift-armsteeringplate.

6.Insertthelynchpinintothecrossholeonthe

pivot-knuckleshaft(Figure12).

7.Securethelift-armchaintothecuttingunitchain

bracket(Figure13)withthesnapperpinasfollows:

Figure13

•Oncuttingunits1,4,5,6,and7,useonly6ofthe

chainlinks.

•Oncuttingunits2and3,useall7ofthechainlinks.

8.Coatthesplinesofthereelmotorwithcleangrease.

9.OilthereelmotorO-ringandinstallitontothemotor

ange.

10.Installthemotorbyrotatingitclockwisesothatthe

motorangesclearthecapscrews(Figure14).

Figure14

1.Reeldrivemotor2.Capscrew

Note:Rotatethemotorcounterclockwiseuntilthe

angesencirclethecapscrews;then,tightenthecap

screws.

Important:Ensurethatthereelmotorhosesare

nottwisted,kinkedorintheriskofbeingpinched.

Note:Ifaxedcuttingunitpositionisrequired,

insertthesteeringlockingpinintothepivotknuckle

mountinghole.

11.Hookthespringwirearoundthebottomofthesteering

lockingpin(Figure12).

Operation

TrainingPeriod

Beforeoperatingtheverticutterreels,evaluatethe

performanceofthereelatthedesiredsetting.Operatethem

inaclear,unusedareatodetermineiftheywillachievethe

desiredresults.Adjustthemasdesired.

OperatingTips

•Operatethetractionunitatfullthrottle,fullreelspeed

(setting11)andbetween5to8km/h(3to5mph).

•Themaximumrecommendedbladepenetrationdepth

is6mm(1/4inch).

•Powerrequirementstooperatetheverticutterreelswill

varywithturfandsoilconditions.Travelspeedmayneed

tobereducedinsomeconditions.

•Whenoperatinginturfconditionswithmuchdebrisor

unusuallyheavythatch,openthereardischargeshieldto

helpallowthedebristodischargefromthereel.

WARNING

Openingtherearshieldtoomuchcouldcause

personalinjuryduetothrowndebris.

Donotopentherearshieldsothatitishigherthan

leveltotheground.

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Toro Rasenmäher Handbücher

Toro

Toro 22290 Referenzhandbuch

Toro

Toro Z Master Commercial 2000 Series Bedienungsanleitung

Toro

Toro TurfMaster 22207 Bedienungsanleitung

Toro

Toro TimeCutter ZX Handbuch

Toro

Toro Wheel Horse XL 320 71199 Bedienungsanleitung

Toro

Toro 20046 Bedienungsanleitung

Toro

Toro 78268 Bedienungsanleitung

Toro

Toro Recycler 20372 Bedienungsanleitung

Toro

Toro 30339 Bedienungsanleitung

Toro

Toro GroundsmasterR 4300-D Bedienungsanleitung

Toro

Toro 74219 Bedienungsanleitung

Toro

Toro 30440 Bedienungsanleitung

Toro

Toro Flex-Force Power System 60V MAX 21in Recycler... Bedienungsanleitung

Toro

Toro Recycler 20337HD Bedienungsanleitung

Toro

Toro 30342 Bedienungsanleitung

Toro

Toro Groundsmaster 4500-D Bedienungsanleitung

Toro

Toro Z580-D Z Master 74266CP Bedienungsanleitung

Toro

Toro Wheel Horse XL380H 71252 Bedienungsanleitung

Toro

Toro Z580-D Z Master 74266 Bedienungsanleitung

Toro

Toro 74402 Bedienungsanleitung

Toro

Toro 74920 TITAN ZX4820 Bedienungsanleitung

Toro

Toro 04358 Greensmaster 3150 Bedienungsanleitung

Toro

Toro multicycle 20636 Bedienungsanleitung

Toro

Toro Groundsmaster 3200 Series Bedienungsanleitung

Beliebte Rasenmäher Handbücher anderer Marken

RHINO

RHINO 1958 Bedienungsanleitung

Wolf Garten

Wolf Garten Compact plus 40 B Bedienungsanleitung

Cub Cadet

Cub Cadet LTX 1045 Bedienungsanleitung

GGP ITALY SPA

GGP ITALY SPA CR/CS 434 SERIES Bedienungsanleitung

Challenge

Challenge CH18V2 Betriebsanleitung

TALEN TOOLS

TALEN TOOLS AVR HGM30 Bedienungsanleitung

DEWEZE

DEWEZE ATM-725 Bedienungsanleitung

Weed Eater

Weed Eater 180083 Bedienungsanleitung

Husqvarna

Husqvarna Poulan Pro PP185A42 Bedienungsanleitung

Better Outdoor Products

Better Outdoor Products Quick Series Bedienungsanleitung

Cub Cadet

Cub Cadet 23HP Z-Force 60 Betriebsanleitung

MTD

MTD 795, 792, 791, 790 Bedienungsanleitung

Dennis

Dennis FT 610 Bedienungsanleitung

MTD

MTD 126-220-000 Bedienungsanleitung

Stihl

Stihl RMA 443 PV Bedienungsanleitung

Yard-Man

Yard-Man 3700-0 Bedienungsanleitung

AIRFORCE

AIRFORCE F-15 Gen 3 Bedienungsanleitung

MTD

MTD 050 thru 062 Bedienungsanleitung