Toro Z Master Commercial 2000 Series Bedienungsanleitung

Form No. 3460-328 Rev A

2000 Series Z MASTER ® Service

Manual

Published: May 2023

Revision History

Revision History Page 2 2000 Series Z MASTER®Service Manual

3460-328 Rev A

Preface

This service manual was written expressly for T oro service technicians. The T oro Company has made

every ef fort to make the information in this manual complete and correct.

Basic shop safety knowledge and mechanical/electrical skills are assumed. The T able of Contents lists

the systems and the related topics covered in this manual.

W e are hopeful that you will nd this manual a valuable addition to your service shop. If you have any

questions or comments regarding this manual, please contact us at the following address:

The T oro Company

RLC/SWS Customer Care Department

81 1 1 L yndale A venue South

Bloomington, MN 55420

The T oro Company reserves the right to change product specications or make changes to this manual

without notice.

2000 Series Z MASTER®Service Manual Page 3 Preface

3460-328 Rev A

Service Procedure Icons

The following icons appear throughout this Service Manual to bring attention to

specic important details of a service procedure.

Critical Process

This icon is used to highlight:

•Installing safety equipment (shields, guards, seat belts, brakes, and R.O.P .S.

components) that may have been removed

•Dimensions or settings that must be maintained for proper machine operation

•A specic fastener tightening sequence

•Component orientation that may not be obvious

Critical T orque

This icon is used to highlight an assembly torque requirement that is dif ferent

than what is recommended in the Standard T orque T ables.

Fluid Specications

This icon is used to highlight uid specications and capacities that are less

common, and may not appear on the machine service decal or in the machine

Operator ’ s Manual.

Note: Refer to the service decal on the machine and the machine Operator ’ s

Manual for commonly used uid specications and capacities.

Preface Page 4 2000 Series Z MASTER®Service Manual

3460-328 Rev A

T able of Contents
Preface ................................................................................................................ 3
Chapter 1: Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1– 1
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1– 2
Chapter 2: Specications and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2– 1
Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2– 2
T orque Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2– 4
Chapter 3: T roubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3– 1
General T roubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3– 3
Chapter 4: Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4– 1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4– 2
Service and Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4– 3
Chapter 5: Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5– 1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5– 2
Service and Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5– 3
Chapter 6: Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6– 1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6– 2
Service and Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6– 3
Chapter 7: Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7– 1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7– 2
Service and Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7– 3
Chapter 8: Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8– 1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8– 2
Service and Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8– 3
Appendix A ......................................................................................................A– 1
Electrical Drawing Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A– 2
T ORO Engine Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A– 3
T ORO Engine Powered Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A– 4
Kawasaki Engine Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A– 5
Kawasaki Engine Powered Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A– 6
Briggs & Straton Engine Schemaitc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A– 7
Briggs & Straton Engine Powered Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A– 8
2000 Series Z MASTER®Service Manual Page 5 Preface
3460-328 Rev A

Preface Page 6 2000 Series Z MASTER®Service Manual

3460-328 Rev A

Chapter 1

Safety

T able of Contents

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1– 2

Think Safety First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1– 2

2000 Series Z MASTER®Service Manual Page 1–1

Safety

3460-328 Rev A

Safety Instructions

DANGER

This safety symbol means danger . When you see this symbol,

carefully read the instructions that follow . Failure to obey the

instructions could cause serious permanent injury , disability , or

death.

W ARNING

This safety symbol means warning. When you see this symbol,

carefully read the instructions that follow . Failure to obey the

instructions could result in serious injury .

CAUTION

This safety symbol means caution. When you see this symbol,

carefully read the instructions that follow . Failure to obey the

instructions may result in minor to moderate injury .

IMPORT ANT

The Important notice will give the important instructions which you

must follow to prevent damage to the systems or components on

the machine.

Note: ANote will give the general information about the correct operation,

maintenance, service, testing, or repair of the machine.

Think Safety First

T oro Products are evaluated for compliance with existing safety standards and

specications. Although hazard control and accident prevention are partially

dependent upon the design and conguration of the machine, hazard control

and accident prevention are also dependent upon the awareness, concern

and proper training of the personnel involved in the operation, transport,

maintenance, and storage of the machine. Improper use or maintenance of the

machine can result in injury or death.

W ARNING

T o reduce the potential of injury or death, comply with the safety

instructions in this manual, as well as information found in the

Operator ’ s Manuals and the Operator and Safety T raining Materials

found on www .toro.com .

•A void unexpected starting of the machine…

Safety: Safety Instructions

Page 1–2 2000 Series Z MASTER®Service Manual

3460-328 Rev A

Think Safety First (continued)

Always turn of f the machine, remove the key and unplug the battery or

operate the disconnect device before cleaning, adjusting, or repair . Refer

to the machine’ s operator ’ s manual for procedure.

•A void lacerations and amputations…

Stay clear of all moving parts whenever the machine is running. T reat all

normally moving parts as if they were moving whenever the machine is

running or has the potential to start.

•A void burns…

Do not touch the machine, or other exhaust components such as the

muf er , which may be hot during operation, while the unit is running or

shortly after is has been running. Allow the machine and other exhaust

components to cool before working near them.

•A void res and explosions…

Use extreme care in handling fuel. Fuel is ammable and its vapors are

explosive.

– Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

– A void spilling fuel and never smoke while working with any type of fuel

or lubricant.

– Wipe up any spilled fuel or oil immediately .

– Never remove the fuel cap or add fuel when the machine is running.

– Always use approved, labeled containers for storing or transporting fuel

and lubricants.

– Do not add or drain fuel in an enclosed space.

– Do not store the machine or fuel container where there is an open ame,

spark, or pilot light, such as on a water heater or other appliance.

•A void asphyxiation…

Do not operate the machine in a conned area without proper ventilation.

•A void injury from lead acid batteries…

– Battery acid is poisonous and can cause burns. A void contact with skin,

eyes and clothing.

– Battery gases can explode. Keep cigarettes, sparks and ames away

from the battery .

•A void injury from lithium-ion batteries…

– Immediately discontinue use of the battery if the battery emits an unusual

smell, feels hot, changes color or shape, or appears abnormal in any

other way . Move the product or battery to a safe outdoor area away from

any building, vehicle, or combustible material. Observe the battery for

at least 1 hour to ensure that any reaction has stopped. If the reaction

continues, or if any smoke is observed, call your local emergency services

immediately .

– Use only T oro-specied lithium-ion battery packs designed for your

machine. Do not mix batteries of any brand or type in T oro products.

– Use only the T oro-specied lithium-ion charger designed to charge your

machine. Do not attempt to use any other battery charger .

– Do not over-charge or over-discharge lithium-ion batteries.

– Do not expose a battery pack or machine to re or excessive

temperatures. Exposure to re temperature above 130° C may cause

an explosion.

– Do not puncture or open the battery case.

2000 Series Z MASTER®Service Manual Page 1–3

Safety: Safety Instructions

3460-328 Rev A

Think Safety First (continued)

– Always disconnect the batteries at the battery disconnect provided when

servicing products with lithium-ion batteries.

– Always change out the batteries while servicing the machine with the

lithium-ion batteries machine parked near a service door large enough to

move the product or battery outside in case of an emergency and keep a

re blanket nearby . Do not use a re extinguisher on lithium-ion batteries.

•A void injury due to inferior parts…

Use only original equipment parts to ensure that important safety criteria

are met.

•A void injury to bystanders…

Always clear the area of bystanders before starting or testing powered

equipment.

•A void injury due to projectiles…

Always clear the area of any debris that could be picked up and thrown

by the powered equipment.

•A void modications…

Do not alter or modify any part unless it is a manufacturer ’ s approved

procedure.

•A void unsafe machine operation…

Always test the safety interlock system after adjusting or repairing the

machine. Refer to the machine’ s operator ’ s manual for more information.

•A void electrical shock…

– De-energize the system if you are having to do repairs. Refer to the

machine’ s operator ’ s manual for more information.

– If testing electrical components, ensure you are working in a dry

environment.

– Do not touch exposed terminals.

– Do not wear metal jewelry when working on or near electrical components

or wiring.

– Use only insulated tools whenever servicing electrical components or

wiring.

•Hydraulic System...

– Seek immediate medical attention if uid is injected into the skin.

– Injected uid must be surgically removed within a few hours by a doctor .

– Always bleed pressure from the hydraulic system prior to service.

– Use cardboard or paper to nd hydraulic leaks.

•Use personal protective equipment…

– T ie back long hair , and do not wear loose clothing or jewelry .

– Use appropriate personal protective equipment (PPE) for protecting

yourself from potential hazards in the environment in which you will work.

– Each process outlined in this manual may need dif ferent PPE to protect

the person performing service. Use the proper PPE for the task at hand.

•Using tools…

– All tools should be in proper working order . Do not use tools that are

broken or in disrepair .

– Use the proper tool for the proper application.

•Using lifts, hoists, and jacks…

Safety: Safety Instructions

Page 1–4 2000 Series Z MASTER®Service Manual

3460-328 Rev A

Andere Handbücher für Z Master Commercial 2000 Series

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Toro Rasenmäher Handbücher

Toro

Toro TimeCutter ZR 4200T Bedienungsanleitung

Toro

Toro Recycler 20961 Bedienungsanleitung

Toro

Toro 30520 Bedienungsanleitung

Toro

Toro 30626 Groundsmaster 328-D Bedienungsanleitung

Toro

Toro 78448 Bedienungsanleitung

Toro

Toro 04351 Greensmaster 3050 Bedienungsanleitung

Toro

Toro 03200 Reelmaster 3100-D Bedienungsanleitung

Toro

Toro REELMASTER 6500 D Bedienungsanleitung

Toro

Toro GrandStand 74534TE Bedienungsanleitung

Toro

Toro 74262CP Bedienungsanleitung

Toro

Toro Greensmaster TriFlex 3300 Bedienungsanleitung

Toro

Toro 30834 Bedienungsanleitung

Toro

Toro Recycler 20999 Bedienungsanleitung

Toro

Toro LX420, LX460 Bedienungsanleitung

Toro

Toro LT3340 Bedienungsanleitung

Toro

Toro Greensmaster 800 Bedienungsanleitung

Toro

Toro Proline 30299TE Bedienungsanleitung

Toro

Toro Greensmaster 3150 Bedienungsanleitung

Toro

Toro 14AP80RP744 Bedienungsanleitung

Toro

Toro 4540 Bedienungsanleitung

Toro

Toro 74280TE Bedienungsanleitung

Toro

Toro 21180 Bedienungsanleitung

Toro

Toro 30319 Bedienungsanleitung

Toro

Toro 31900A Bedienungsanleitung

Beliebte Rasenmäher Handbücher anderer Marken

RHINO

RHINO 1958 Bedienungsanleitung

Wolf Garten

Wolf Garten Compact plus 40 B Bedienungsanleitung

Cub Cadet

Cub Cadet LTX 1045 Bedienungsanleitung

GGP ITALY SPA

GGP ITALY SPA CR/CS 434 SERIES Bedienungsanleitung

Challenge

Challenge CH18V2 Betriebsanleitung

TALEN TOOLS

TALEN TOOLS AVR HGM30 Bedienungsanleitung

DEWEZE

DEWEZE ATM-725 Bedienungsanleitung

Weed Eater

Weed Eater 180083 Bedienungsanleitung

Husqvarna

Husqvarna Poulan Pro PP185A42 Bedienungsanleitung

Better Outdoor Products

Better Outdoor Products Quick Series Bedienungsanleitung

Cub Cadet

Cub Cadet 23HP Z-Force 60 Betriebsanleitung

MTD

MTD 795, 792, 791, 790 Bedienungsanleitung

Dennis

Dennis FT 610 Bedienungsanleitung

MTD

MTD 126-220-000 Bedienungsanleitung

Stihl

Stihl RMA 443 PV Bedienungsanleitung

Yard-Man

Yard-Man 3700-0 Bedienungsanleitung

AIRFORCE

AIRFORCE F-15 Gen 3 Bedienungsanleitung

MTD

MTD 050 thru 062 Bedienungsanleitung