Toro 04060 Greensmaster 1600 Bedienungsanleitung

OPERATOR’S

MANUAL

FORM NO. 3318-410 GB Rev A

MODEL NO. 04060—60001 & UP

GREENSMASTER®1600

MODEL NO. 04060TE—60001 & UP

FOREWORD

The GREENSMASTER 1600 was developed to pro-

vide an efficient, trouble-free method of mowing

high quality-turf on the finest greens. The latest con-

cepts of engineering, design and safety have been

incorporated into this machine, along with the high-

est quality parts and workmanship. Excellent service

will be derived if proper operation and maintenance

practices are followed.

Safety, mechanical and some general information in

this manual are emphasized. DANGER, WARNING

and CAUTION identify safety messages. Whenever

the triangle safety symbol appears, it is followed by

a safety message that must be read and understood.

For more details concerning safety, read the safety

instructions on pages 3 and 4. IMPORTANT identi-

fies special mechanical information and NOTE iden-

tifies general information worthy of special attention.

If help about operation or safety is ever needed, con-

tact your local Authorized TORO Distributor. In

addition to genuine TORO replacement parts, the

distributor also has optional equipment for the com-

plete line of TORO turf care equipment. Keep your

Toro all TORO. Buy genuine TORO parts and acces-

sories.

TABLE OF CONTENTS

SAFETY INSTRUCTIONS 3-5

SAFETYAND INSTRUCTION DECALS 6

SPECIFICATIONS 9

PREPARATION BEFORE OPERATING 10

Add Engine Oil 10

Fill Fuel Tank 10

Leveling Rear Drum To Reel 11

Adjust Bedknife To Reel 11

Adjust Height Of Cut 12

Adjust Grass Shield Height 12

Adjusting Cut-off Bar 13

Install Grass Basket 13

Check Operation of Interlock Switch 13

CONTROLS 14

OPERATING INSTRUCTIONS 17

Starting and Stopping 17

Transport Operation 17

Preparing To Mow 17

Mowing Operation 17

Prior To Mowing 18

Method Of Mowing 18

Control Operation 18

After Mowing 18

MAINTENANCE 19

IDENTIFICATION AND ORDERING 22

Training

1. Read the instructions carefully. Be familiar

with the controls and the proper use of the

equipment.

2. Never allow children or people unfamiliar with

these instructions to use the lawn mower. Local

regulations may restrict the age of the operator.

3. Never mow while people, especially children,

or pets are nearby.

4. Keep in mind that the operator or user is

responsible for accidents or hazards occurring

to other people or their property.

5. Do not carry passengers.

6. All drivers should seek and obtain professional

and practical instruction. Such instruction

should emphasize:

• the need for care and concentration when

working with ride-on machines;

• control of a ride-on machine sliding on a

slope will not be regained by the applica-

tion of the brake. The main reasons for loss

of control are:

– insufficient wheel grip;

– being driven too fast;

– inadequate braking;

– the type of machine is unsuitable for

its task;

– lack of awareness of the effects of

ground conditions, especially slopes;

– ##incorrect hitching and load distribu-

tion.

Preparation

1. While mowing, always wear substantial

footwear and long trousers. Do not operate the

equipment when barefoot or wearing open san-

dals.

2. Thoroughly inspect the area where the equip-

ment is to be used and remove all objects which

may be thrown by the machine.

3. WARNING—Petrol is highly flammable.

• Store fuel in containers specifically

designed for this purpose.

• Refuel outdoors only and do not smoke

while refueling.

• Add fuel before starting the engine. Never

remove the cap of the fuel tank or add

petrol while the engine is running or when

the engine is hot.

• If petrol is spilled, do not attempt to start

the engine but move the machine away

from the are of spillage and avoid creating

any source of ignition until petrol vapors

have dissipated.

• Replace all fuel tanks and container caps

securely.

4. Replace faulty silencers.

Operation

1. Do not operate the engine in a confined space

where dangerous carbon monoxide fumes can

collect.

2. Mow only in daylight or in good artificial light.

3. Before attempting to start the engine, disengage

all blade attachment clutches and shift into neu-

tral.

4. Do not use on slopes of more than:

• Never mow side hills over 5°

• Never mow uphill over 10°

• Never mow downhill over 15°

5. Remember there is no such thing as a “safe”

slope. Travel on grass slopes requires particular

care. To guard against overturning:

• do not stop or start suddenly when going

up or downhill;

• engage the clutch slowly, and always keep

the machine in gear, especially when tra-

vailing downhill;

• machine speeds should be kept low on

slopes and during tight turns;

Safety

• stay alert for bumps and hollows and other

hidden hazards;

• never mow across the face of the slope,

unless the lawn mower is designed for this

purpose.

6. Use care when pulling loads or using heavy

equipment.

• Use only approved drawbar hitch points.

• Limit loads to those you can safely control.

• Do not turn sharply. Use care when revers-

ing.

• Use counterweight(s) or wheel weights

when suggested in the instruction hand-

book.

7. Watch out for traffic when crossing or near

roadways.

8. Stop the blades rotating before crossing surfaces

other than grass.

9. When using any attachments, never direct dis-

charge of material toward bystanders nor allow

anyone near the machine while in operation .

10. Never operate the lawn mower with defective

guards, shields or without safety protective

devices in place.

11. Do not change the engine governor settings or

overspeed the engine. Operating the engine at

excessive speeds may increase the hazard of

personal injury.

12. Before leaving the operator’s position:

• disengage the power take-off and lower the

attachments;

• change into neutral and set the parking

brake;

• stop the engine and remove the key.

13. Disengage the drive to attachments when trans-

porting or not in use.

14. Stop the engine and disengage the drive to the

attachment

• before refueling;

• before removing the grass catcher;

• before making height adjustments unless

the adjustment can be made from the oper-

ator’s position.

• before clearing blockages;

• before checking, cleaning or working on

the lawnmower;

• after striking a foreign object. Inspect the

lawnmower for damage and make repairs

before restarting and operating the equip-

ment.

15. Reduce the throttle setting during engine runout

and, if the engine is provided with a shutoff

valve, turn the fuel off at the conclusion of

mowing.

Maintenance and Storage

1. Keep all nuts, bolts and screws tight to be sure

the equipment is in safe working condition.

2. Never store the equipment with petrol in the

tank inside a building where fumes may reach

an open flame or spark.

3. Allow the engine to cool before storing in any

enclosure.

4. To reduce the fire hazard, keep the engine,

silencer, battery compartment and petrol storage

area free of grass, leaves, or excessive grease.

5. Check the grass catcher frequently for wear or

deterioration.

6. Replace worn or damaged parts for safety.

7. If the fuel tank has to be drained, this should be

done outdoors.

8. Be careful during adjustment of the machine to

prevent entrapment of the fingers between mov-

ing blades and fixed parts of the machine.

9. On multi-bladed machines, take care as rotating

one blade can cause other blades to rotate.

10. When the machine is to be parked, stored or left

unattended, lower the cutting means unless a

positive mechanical lock is used.

Safety

Sound &Vibration Levels

Sound Levels

This unit has an equivalent continuous A-weighted

sound pressure at the operator ear of: 83 dB(A),

based on measurements of identical machines per

84/538/EEC.

This unit has a sound power level of 95 dB(A)/1pW,

based on measurements of identical machines per

procedures outlined in Directive 79/113/EEC and

amendments

Vibration Levels

This unit has a vibration level of 10.5 m/s2at the

posterior, based on measurements of identical

machines per ISO 2631 procedures.

Safety

Symbol Glossary

Caustic liquids, 

chemical burns to 

fingers or hand

Poisonous 

fumes or toxic 

gases, asphyxiation

Electrical shock,

electrocution High pressure

fluid, injection 

into body

High pressure

spray, erosion of

flesh

High pressure

spray, erosion of

flesh

Crushing of 

fingers

or hand, 

force

applied from 

above

Crushing of 

toes or foot, force

applied from above

Crushing of 

whole body, 

applied from 

above

Crushing of 

torso, force 

applied from side

Crushing of fingers 

or hand/, force 

applied from side

Crushing of 

whole body Crushing of 

head, torso and 

arms

Cutting of 

fingers or hand Cutting of footCrushing of leg, 

force applied 

from side

Cutting or 

entanglement of 

foot, rotating auger

Severing of 

foot, rotating 

knives

Severing of 

fingers or hand, 

impeller blade

Wait until all 

machine 

components have 

completely stopped 

before touching them

Severing of

fingers or hand, 

engine fan

Whole body entanglement, 

implement input drive line Fingers or 

hand entangle-

ment, chain drive

Runover/back-

over, (relevant 

machine to appear 

in dashed box)

Machine tipping, 

riding mower Machine rollover,

ROPS (relevant 

machine to appear 

in dashed box)

Stored energy

hazard, kickback

or upward motion

Hot surfaces, 

burns to fingers 

or hands

Hand & arm

entanglement,

belt drive

Thrown or fly-

ing objects, whole

body exposure

Thrown or 

flying objects, 

face exposure

Explosion Fire or open 

flame

Secure lifting 

cylinder with locking 

device before getting 

in hazardous area

Stay a safe 

distance from 

the machine

Stay clear of 

articulation area 

while engine is 

running

Do not open 

or remove safety 

shields while 

engine is 

running

Do not step on 

loading platform if 

PTO is connected to tractor 

& engine is running

Do not step

Shut off engine 

& remove key before 

performing mainten-

ance or repair work

Riding on this 

machine is allowed 

only on a passen-

ger seat & only if the 

driver’s view is not 

hindered

Consult 

technical manual 

for proper service 

procedures

Fasten seat belts Safety alert 

triangle outline safety

alert symbol Read operator’s 

manual

Fire, open light

& smoking

prohibited

Hydraulic

system Brake system Oil Coolant (water) Intake air Exhaust gas Pressure

Level

indicator Liquid level Filter Temperature Failure/

Malfunction Start switch/

mechanism On/start Off/stop

Plus/increase/

positive polarity

Engage Disengage Attachment

lower Attachment

raise Spacing distance Snow thrower,

collector auger Minus/decrease/

negative polarity

Horn Battery charging

condition

Hourmeter/elapsed

operating hours Fast Slow Continuous

variable, linear Volume empty Volume full

Machine travel

direction,

forward/rearward

Control lever

operating

direction, dual

direction

Control lever

operating

direction, multiple

direction

Clockwise

rotation Counter-clock-

wise rotation Grease

lubrication

point

Oil lubrication

point Lift point

Jack or

support point Draining/

emptying Engine lubricat-

ing oil Engine lubricating

oil pressure Engine lubricating

oil level Engine lubricating

oil filter Engine

lubricating oil

temperature

Engine coolant

Flush with water Engine Transmission

Hearing

protection must

be worn

Caution, toxic

risk

Eye protection

must be worn Head protection

must be worn First aid

Safety

Transmission

failure/malfunction Clutch Neutral High Low Forward Reverse Park

NHLFRP

First gear Second gear

Third gear (other #'s

may be used until

the maximum # of for-

ward gears is reached.)

Hydraulic oil Hydraulic oil

temperature

231

Hydraulic oil

pressure Hydraulic oil level Hydraulic oil filter

Hydraulic oil

failure/malfunction Parking brake Fuel Fuel level Fuel filter Fuel system

failure/malfunction

Diesel fuel Unleaded fuel

Headlights Lock Unlock Differential lock 4-Wheel drive Power Take-Off Power Take-Off,

rotational speed Reel cutting

element

Reel cutting

element, height

adjustment

Traction Above working

temperature range

Drilling Manual metal arc

welding Manual 0356 Water pump 0626 Keep dry

0430 weight Do not dispose

in the garbage CE logo

Engine coolant

pressure Engine coolant f

ilter Engine

lubricating oil

pressure

Engine intake/

combustion air Engine intake/

combustion air

pressure

Engine intake/

air filter Engine start Engine stop

Engine failure/

malfunction Engine rotational

speed/frequency Choke Primer (start aid) Electrical preheat

(low temperature

start aid)

Transmission oil Transmission oil

pressure

n/min

Transmission oil

temperature

Safety

Engine: Kawasaki, air cooled, overhead valve, 4

cycle, 2.76 kW (3.7 hp), 2.36” x 1.73” bore and

stroke, 7.57 cu. in. (124 cc) displacement, 8.4:1 com-

pression ratio, 14.9 nM (11 ft. lbs.) @ 1400 rpm.

Electronic ignition, maximum noise suppression

muffler. 2.5 l (2.64 quart) fuel tank capacity.

Traction Drive: Engine to countershaft drive: two

“A” section V belts. Countershaft to differential

drive: 5 mm pitch timing belt. Differential to drum

drive: 8 mm pitch timing belt.

Differential: Peerless Series 100.

Transport Clutch: Belt idler

Brake: Band drum

Optional Transport Tires: Quick detachable,

3.00/3.25 x 6, 32.5 tread width.

Traction Drum: Dual cast aluminum, 19 cm diame-

ter.

Controls: Engine has recoil starter, ON/OFF switch

and choke. Handle has throttle lever, traction engage

lever and service/ park brake lever. The mower has

reel drive engage lever. Safety devices: neutral inter-

lock system.

Handle: Loop style, (2.5 cm) 1” diameter.

Reel Construction: 12.5 cm diameter, 11 carbon

steel blades welded to 5 stamped steel spiders.

Width of Cut: 66 cm

Height of Cut Range: 2.2–12.5mm

Clip: 40.6 cm

Reel Clutch: Jaw Type.

Bedknife and bedbar: Single edged high carbon

steel bedknife, induction hardened to Rc 48–55.

Fastened to machined, cast iron bedbar. Tournament

bedknife (Part No. 63-8560), standard.

Grass Basket: Molded polyethylene.

Dimensions:

Width: 91 cm

Height: 119 cm

Length: 150 cm

Dry Weight: 77.6 kg with basket and Wiehle

roller, without wheels or grooming reel.

Specifications

ADD ENGINE OIL

Initially, the crankcase must be filled with 47 cl of

proper viscosity oil (See chart below). Use any high-

quality detergent oil having the American Petroleum

Institute (API) “service classification”–MS, or SC.

Temperature Oil Viscosity

10°C or below SAE 10W30

10°C to 35°C SAE 10W30 or 30

Above 35°C SAE 40

1. Position the mower so the engine is level and

clean around the oil level gauge (Fig. 1).

Fig. 1

1. Oil level gauge

2. Remove the gauge by turning it counterclock-

wise.

3. Wipe the gauge clean and insert it into the filler

port. Then remove it and check the level of oil.

Do not screw the gauge into the port. If the

level is low, add only enough oil to raise the

level to the filler opening.

Note: We recommend that the oil level be

checked each time the mower is used or after

every 5 operating hours. Initially, change the

oil after the first 20 hours of operation; there-

after, change the oil after every 50 hours of

operation. More frequent oil changes are

required in dusty or dirty conditions.

FILLTHE FUELTANK

NOTE: NEVER USE METHANOL, GASOLINE

CONTAINING METHANOL, GASOLINE CON-

TAINING MORE THAN 10% ETHANOL, GASO-

LINE ADDITIVES, PREMIUM GASOLINE OR

WHITE GAS BECAUSE FUEL SYSTEM DAM-

AGE COULD RESULT.

1. Clean around the fuel tank cap and remove the

cap from tank (Fig. 2). Using unleaded gaso-

line, fill the fuel tank no higher than to the bot-

tom of the filter screen. DO NOT OVER FILL.

Preparation Before Operating

Because fuel is flammable, caution must be used

when storing or handling it. Do not fill the fuel

tank while the engine is running, hot or when the

machine is in an enclosed area. Vapors may build

up and be ignited by a spark or flame source many

feet away. DO NOT SMOKE while filling the fuel

tank to prevent the possibility of an explosion.

Always fill the fuel tank outside and wipe up any

spilled fuel before starting the engine. Use a funnel

or spout to prevent spilling, and fill the tank no

higher than to the bottom of the filter screen. DO

NOT OVER FILL.

Store fuel in a clean safety approved container and

keep the cap on the container. Keep fuel in a cool,

well-ventilated place; never in an enclosed area

such as a hot storage shed. To assure volatility, do

not buy more than a 30-day supply of gasoline, or a

6-month supply of diesel fuel.

Gasoline is a fuel for internal combustion engines;

therefore, do not use it for any other purpose. Since

many children like the smell of gasoline, keep it out

of their reach because the fumes are explosive and

dangerous to inhale.

DANGER

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