Toro 30223TE GROUNDSMASTER 223D Bedienungsanleitung

OPERATOR’S

MANUAL

FORM NO. 3318-239 GB Rev. B

MODEL NO. 30233TE—60001 & UP

2-Wheel nd 4-Wheel Drive Tr ction Units

MODEL NO. 30243TE—60001 & UP

GROUNDSMASTER® 223D

©The Toro Company—199

To assure maximum safety, optimum performance,

and to gain knowledge of the product, it is essential

that you or any other operator of the mower read and

understand the contents of this manual before the

engine is ever started. Pay particular attention to the

SAF TY INSTRUCTIONS highlighted by this sym-

bol:

The safety alert symbol means CAUTION, WARN-

ING or DANG R—personal safety instruction.

Failure to comply with the instruction may result in

personal injury.

FOREWORD

The GROUNDSMAST R 223-D was developed to

satisfy the demand for a maneuverable, intermediate

size, turf maintenance rotary mower. The machine

has advanced concepts in engineering, design and

safety; and if maintained properly, it will give excel-

lent service.

Since the GROUNDSMAST R 223-D is a high

quality product, Toro is concerned about the future

use of the machine and the safety of the user. Read

this manual to familiarize yourself with the proper

set up, operation, and maintenance instructions.

Certain information in this manual is emphasized.

DANG R, WARNING and CAUTION identify per-

sonal safety related information. IMPORTANT iden-

tifies mechanical information demanding special

attention. Be sure to read the directive because it

deals with the possibility of damaging a part or parts

of the machine. NOT identifies general information

worthy of special attention.

If help concerning set up, operation, maintenance or

safety is ever needed, contact a local Authorized

Toro Distributor. In addition to genuine Toro replace-

ment parts, the distributor also has optional equip-

ment form the complete line of Toro turf care equip-

ment. Keep your Toro all Toro – buy genuine Toro

replacement parts and accessories.

Whenever you have questions or need service, con-

tact your local authorized Toro Distributor. In addi-

tion to having a complete line of accessories and

professional turf care service technicians, the distrib-

utor has a complete line of genuine TORO replace-

ment parts to keep your machine operating properly.

Keep your TORO all TORO. Buy genuine TORO

parts and accessories.

TABLE OF CONTENTS

SAF TY INSTRUCTIONS 3

SP CIFICATIONS 9

B FOR OP RATING 11

CONTROLS 15

OP RATING INSTRUCTIONS 17

LUBRICATION 20

QUICK R F R NC AID 22

PR PARATION FOR S ASONAL STORAG 23

PRODUCT ID NTIFICATION 23

Safety

Training

1. Read the instructions carefully. Be familiar

with the controls and the proper use of the

equipment.

2. Never allow children or people unfamiliar with

these instructions to use the lawnmower. Local

regulations may restrict the age of the operator.

3. Never mow while people, especially children, or

pets are nearby.

4. Keep in mind that the operator or user is

responsible for accidents or hazards occurring

to other people or their property.

5. Do not carry passengers.

6. All drivers should seek and obtain professional

and practical instruction. Such instruction

should emphasize:

• the need for care and concentration when

working with rideon machines;

• control of a ride on machine sliding on a

slope will not be regained by the application

of the brake. The main reasons for loss of

control are:

– insufficient wheel grip;

– being driven too fast;

– inadequate braking;

– the type of machine is unsuitable for its

task;

– lack of awareness of the effects of ground

conditions, especially slopes;

Preparation

1. While mowing, always wear substantial

footwear and long trousers. Do not operate the

equipment when barefoot or wearing open san-

dals.

2. Thoroughly inspect the area where the equip-

ment is to be used and remove all objects which

may be thrown by the machine.

3. WARNING—Petrol is highly flammable.

• Store fuel in containers specifically designed

for this purpose.

• Refuel outdoors only and do not smoke

while refueling.

• Add fuel before starting the engine. Never

remove the cap of the fuel tank or add petrol

while the engine is running or when the

engine is hot.

• If petrol is spilled, do not attempt to start the

engine but move the machine away from the

area of spillage and avoid creating any

source of ignition until petrol vapors have

dissipated.

• Replace all fuel tanks and container caps

securely.

4. Replace faulty silencers.

5. Before using, always visually inspect to see that

the blades, blade bolts and cutter assembly are

not worn or damaged. Replace worn or dam-

aged blades and bolts in sets to preserve bal-

ance.

6. On multi-bladed machines, take care as rotating

one blade can cause other blades to rotate.

Operation

1. Do not operate the engine in a confined space

where dangerous carbon monoxide fumes can

collect.

2. Mow only in daylight or in good artificial light.

3. Before attempting to start the engine, disengage

all blade attachment clutches and shift into neu-

tral.

4. Do not use on slopes of more than:

• Never mow side hills over 5°

• Never mow uphill over 10°

• Never mow downhill over 15°

5. Remember there is no such thing as a “safe”

slope. Travel on grass9 slopes requires particu-

Safety

lar care. To guard against overturning:

• do not stop or start suddenly when going up

or downhill;

• engage clutch slowly, always keep machine

in gear, especially when travailing downhill;

• machine speeds should be kept low on

slopes and during tight turns;

• stay alert for bumps and hollows and other

hidden hazards;

• never mow across the face of the slope,

unless the lawnmower is designed for this

purpose.

6. Use care when pulling loads or using heavy

equipment.

• Use only approved drawbar hitch points.

• Limit loads to those you can safely control.

• Do not turn sharply. Use care when revers-

ing.

• Use counterweight(s) or wheel weights when

suggested in the instruction handbook .

7. Watch out for traffic when crossing or near

roadways.

8. Stop the blades rotating before crossing surfaces

other than grass.

9. When using any attachments, never direct dis-

charge of material toward bystanders nor allow

anyone near the machine while in operation .

10. Never operate the lawnmower with defective

guards, shields or without safety protective

devices in place.

11. Do not change the engine governor settings or

overspeed the engine. Operating the engine at

excessive speeds may increase the hazard of

personal injury.

12. Before leaving the operator's position:

• disengage the power take-off and lower the

attachments;

• change into neutral and set the parking

brake;

• stop the engine and remove the key.

13. Disengage drive to attachments, stop the engine,

and disconnect the spark plug wire(s)or remove

the ignition key

• before cleaning blockages or unclogging

chute;

• before checking, cleaning or working on the

lawnmower;

• after striking a foreign object. Inspect the

lawnmower for damage and make repairs

before restarting and operating the equip-

ment;

• if the machine starts to vibrate abnormally

(check immediately).

14. Disengage drive to attachments when transport-

ing or not in use.

15. Stop the engine and disengage drive to attach-

ment

• before refueling;

• before removing the grass catcher;

• before making height adjustment unless

adjustment can be made from the operator's

position.

16. Reduce the throttle setting during engine runout

and, if the engine is provided with a shutoff

valve, turn the fuel off at the conclusion of

mowing.

Maintenance and Storage

1. Keep all nuts, bolts and screws tight to be sure

the equipment is in safe working condition.

2. Never store the equipment with petrol in the

tank inside a building where fumes may reach

an open flame or spark.

3. Allow the engine to cool before storing in any

enclosure.

4. To reduce the fire hazard, keep the engine,

silencer, battery compartment and petrol storage

area free of grass, leaves, or excessive grease.

5. Check the grass catcher frequently for wear or

Safety

deterioration.

6. Replace worn or damaged parts for safety.

7. If the fuel tank has to be drained, this should be

done outdoors

8. On multi-bladed machines, take care as rotating

one blade can cause other blades to rotate.

9. When machine is to be parked, stored or left

unattended, lower the cutting means unless a

positive mechanical lock is used.

Sound & Vibration Levels

Sound Levels

This unit has an equivalent continuous A-weighted

sound pressure at the operator ear of: 80 dB(A),

based on measurements of identical machines per

84/538/ C.

This unit has a sound power level of 104

dB(A)/1pW, based on measurements of identical

machines per procedures outlined in Directive

84/538/ C and amendments

Vibration Levels

This unit has a vibration level of 5.0 m/s2at the

hands, based on measurements of identical machines

per ISO 5349 procedures.

This unit does not exceed a vibration level of 0.5

m/s2at the posterior based on measurements of iden-

tical machines per ISO 2631 procedures.

Symbol Glossary

Caustic liquids,

chemical burns to

fingers or hand

Poisonous

fumes or toxic

gases, asphyxiation

Electrical shock,

electrocution High pressure

fluid, injection

into body

High pressure

spray, erosion of

flesh

High pressure

spray, erosion of

flesh

Crushing of

fingers

or hand,

force

applied from

above

Crushing of

toes or foot, force

applied from above

Crushing of

whole body,

applied from

above

Crushing of

torso, force

applied from side

Crushing of fingers

or hand/, force

applied from side

Crushing of

whole body Crushing of

head, torso and

arms

Cutting of

fingers or hand Cutting of footCrushing of leg,

force applied

from side

Severing of

fingers or hand,

mower blade

Severing of

toes or foot,

mower blade

Severing of

toes or fingers,

rotary mower

blade

Cutting or

entanglement of

foot, rotating auger

Severing of

foot, rotating

knives

Severing of

fingers or hand,

impeller blade

Dismember-

ment, front engine

mower in forward

motion

Dismember-

ment, front engine

mower in rearward

motion

Severing of

fingers or hand,

engine fan

Whole body entanglement,

implement input drive line Fingers or

hand entangle-

ment, chain

drive

Hand & arm

entanglement,

belt drive

Thrown or flying

objects, whole

body exposure

Thrown or

flying objects,

face exposure

Thrown or flying

objects, rotary

mover

Runover/back-

over, vehicle Machine

tipping, riding

mower

Machine rollover,

ROPS (rear

engine mower)

Stored energy

hazard, kickback

or upward motion

Hot surfaces,

burns to fingers

or hands

Explosion Fire or open

flame

Secure lifting

cylinder with locking

device before getting

in hazardous area

Do not step on

loading platform

if PTO is connect-

ed to tractor &

engine is running

Do not step Wait until all

machine comp-

onents have

completely

stopped before

touching them

Shut off engine

& remove key

before perform-

ing maintenance

or repair work

Stay a safe

distance from

the machine

Stay clear of

articulation area

while engine is

running

Do not open

or remove safety

shields while

engine is

running

Riding on this

machine is allowed

only on a passen-

ger seat & only if the

driver’s view is not

hindered

Safety

Fasten seat

belts Safety alert

triangle Outline safety

alert symbol Read operator’s

manual Fire, open light

and smoking

prohibited

Eye protection

must be worn

Consult technical

manual for proper

service

procedures

Hearing

protection must

be worn

Caution, toxic

risk

Head protection

must be worn Flush with water Engine Transmission Hydraulic systemFirst aid

Oil Coolant (water) Intake air Exhaust gas Pressure Level indicator Liquid level

Brake system

Disengage

Filter Temperature Failure/

Malfunction Start switch/

mechanism On/start Off/stop Engage

Plus/increase/

positive polarity Minus/decrease/

negative polarity Horn Battery charging

condition Hourmeter/

elapsed operating

hours

Fast Slow Continuous

variable, linear

Volume empty Volume full Machine travel

direction,

forward/

rearward

Control lever

operating

direction, dual

direction

Control lever

operating

direction, multiple

direction

Clockwise

rotation Counter-clock-

wise rotation Grease

lubrication

point

Oil lubrication

point Lift point Jack or

support point Draining/

emptying Engine lubricat-

ing oil Engine

lubricating

oil pressure

Engine lubricating

oil level Engine lubricating

oil filter

Engine lubricating

oil temperature Engine coolant Engine coolant

pressure Engine coolant

filter Engine coolant

temperature Engine intake/

combustion air

Engine intake/com-

bustion air pressure

Engine intake/air

filter

Safety

Engine start Engine stop Engine failure/

malfunction Engine rotational

speed/frequency Choke Primer (start aid) Electrical preheat

(low temperature

start aid)

n/min

Transmission

oil

Transmission

oil pressure Transmission

oil temperature Transmission

failure/malfunctionClutch Neutral High Low Forward

NHLF

Reverse Park First gear Second gear

Third gear (other #'s

may be used until the

maximum # of forward

gears is reached.)

Hydraulic oil Hydraulic oil

pressure

Hydraulic oil

level

RP 2 31

Hydraulic oil

filter Hydraulic oil

temperature Hydraulic oil

failure/malfunction Fuel level

Parking brake Fuel Fuel filter Fuel system

failure/malfunction

Lock Unlock Differential lock 4-Wheel drive Power Take-OffDiesel fuel Unleaded fuel Headlights

Cutting unit,

lower Cutting unit,

hold Cutting unit,

float

Cutting unit Cutting unit,

raise

Power Take-Off,

rotational speed Blade cutting

element Blade cutting

element, height

adjustment

Cutting unit,

transport

position

Cutting unit,

raise to transport

position

Cutting unit,

lower to transport

position

Attachment

lower Attachment

raise Spacing distance Snow thrower,

collector auger Traction

Above working

temperature

range

Drilling Manual metal

arc welding Manual Water pump Keep dry Weight Do not dispose

in the garbage CE logo

Engine:

Manufacturer—Mitsubishi.

Horsepower—22 (16 Kw) @ 3000 RPM.

Torque—40 ft-lb (54.2 Nm) @ 2400 RPM.

Displacement—58.1 cu in. (952 cc).

Crankcase Capacity—3.8 qt. (3.6 L).

Governor—Mechanical.

Governor Limit—3100–3250 RPM.

Idle Speed—1700 RPM.

Air Cleaner: Donaldson heavy duty with preclean-

er. Remote mounted.

Fuel Tank Capacit : 8.5 gal. (32 l).

Fuel Filter/Water Separator: 3-micron spin–on

type element. Replaceable (Toro Part No. 63-8300).

Fuel Pump: 12-volt electric (transistor type)

w/replaceable fuel filter (Toro Part No. 43-2550).

Cooling S stem:

Radiator—6 qt (5.7 l) capacity.

xpansion Tank—Remote mounted; 1 qt (0.946 l)

capacity. System contains a 50/50 mix of ethylene

glycol anti-freeze and water.

Electrical: Battery—12 volt, BCI group size 26, 530

Amp at 0° F. 35-amp alternator with regulator/rectifi-

er.

Drive Coupling: Transmission driven by steel shaft

with flexible rubber couplings at each end.

Transmission:

Manufacturer & Type—Sundstrand hydrostatic, Type

U15.Normal Charge Pressure – 70–150 psi

(483–1034 kPa).

Implement Relief Setting – 700–800 psi

(4 826 – 5 516 kPa).

H draulic Filter: 25-micron mounted directly to

transmission. Replaceable (Toro Part No. 23-2300).

Drive Axle: Manufacturer – Dana Corp., Model

GT–20. Axle serves as a hydraulic fluid reservoir

and mates directly with the transmission.

Approximately 5 qt (4.7 l) capacity. 4-Wheel Drive

has mechanical rear axle coupled to front axle by a

drive shaft and clutch.

Brakes: Mechanical drum type, 7 in. (17.8 cm) dia.

x 1-3/4 in. (45 mm) wide. Individually controlled by

two pedals connected by cable and conduit for steer-

ing assist. Pedals may be latched together for two

wheel braking. Lever provided for the parking

brake.

Tires, Wheels, Pressure:

Front Tires—23 x 8.50 - 12

Rear Tires—16 x 6.50 - 8

All tires 4 ply rating, tubeless type.

Pressure—20 psi (138 kPa).

Steering: 13 in. (33 cm) steering wheel. TRW power

steering valve.

Main Frame: Frame is welded, formed steel.

Instrumentation: Fuel gauge, water temperature

gauge, hour meter and warning lights for high tem-

perature shutdown, oil pressure, amperage and glow

plug are mounted on the console.

Controls: Throttle, PTO switch, parking brake,

implement lift, ignition switch and glow plug switch

are all hand-operated. Forward/reverse traction pedal

and turning brakes are foot operated.

PTO Drive: PTO shaft is clutched by a torque-

teamed HA Section, spring tensioned V-belt directly

from the engine output shaft. PTO shaft engaged by

electric clutch/brake assembly. PTO speed – 2200

RPM @ 3250 RPM engine speed.

Implement Connection—Universal joint and tele-

scoping shaft assembly.

Lift C linders: Two, with 2 in. (51 mm) bore, 3.5

in. (89 mm) stroke.

Interlock Switches: Prevents engine starting if trac-

tion pedal or PTO switch are engaged. Stops the

engine if operator leaves seat with either traction

pedal or PTO switch engaged.

Dimensions and Weight:

Length: 208 cm (82 in.)

Width (2-Wheel drive): 111 cm (44 in.)

(4-Wheel drive): 119 cm (47 in)

Height: 127 cm (50 in.)

Weight: 418 kg (1120 lb)

Specifications

CHECK THE ENGINE OIL

The engine is shipped with 3.8 qt (3.6 l) of oil in the

crankcase; however, check the oil level before and

after you first start the engine.

1. Position the machine on a level surface.

2. Open the hood.

3. Remove the dipstick and wipe it with a clean

rag. Insert the dipstick into the tube and make

sure it is seated fully. Remove the dipstick and

check the level of oil (Fig. 1). If the oil level is

low, add enough oil to raise the level to the

FULL mark on the dipstick. Do not overfill

(Fig. 2).

Figure 1

1. Engine oil dipstick

2. Engine oil filter

3. Oil dr in plug

Note: If the level of oil is at the ADD mark on

the dipstick, add 1 pint (0.47 l) of oil and

recheck the level. Do not overfill.

4. The engine uses any high-quality 10W30 deter-

gent oil having the American Petroleum

Institute – API–”service classification” CD.

IMPORTANT: Check the level of oil ever 5

operating hours or dail . Change oil after

ever 50 hours of operation.

Figure 2

1. Engine oil fill

5. Insert the dipstick into the tube.

CHECK COOLING SYSTEM

Clean debris off screen and front of radiator daily

(Fig. 3), hourly if conditions are extremely dusty and

dirty.

Figure 3

1. R di tor

2. R di tor screen

3. Screen ch nnel

The cooling system is filled with a 50/50 solution of

water and permanent ethylene glycol anti-freeze.

Check the level of coolant at the beginning of each

day (Fig. 4) before starting the engine. Capacity of

the cooling system is 6 quarts (5.7 l).

1. Carefully remove the radiator cap and the

Before Operating

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