Toro 04616 Bedienungsanleitung

FormNo.3367-431RevB

8,11,and14BladeDPAReel

Mower

Greensmaster®3000Series

ModelNo.04610—SerialNo.311000001andUp

ModelNo.04611—SerialNo.311000001andUp

ModelNo.04616—SerialNo.311000001andUp

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

Introduction

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure2),whichsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Introduction.................................................................2

Safety...........................................................................3

SafetyandInstructionalDecals.............................3

Setup............................................................................4

1InstallingtheFrontRoller..................................4

2InstallingtheHoopLink,OffsetLinkor

ChainLink.......................................................4

3UsingtheCuttingUnitProp...............................5

4InstallingtheCounterWeights...........................5

5AdjustingtheBedknifetotheReel......................6

6AdjustingtheRearRoller...................................7

7AdjustingtheHeightofCut...............................8

8AdjustingtheCut-OffBar..................................9

ProductOverview......................................................10

Specications.....................................................10

Attachments/Accessories...................................10

Operation...................................................................11

CuttingUnitCharacteristics................................11

DailyAdjustmentsofCuttingUnit......................11

Maintenance...............................................................12

ServicingtheBedbar...........................................12

BacklappingtheReel..........................................13

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Safety

Hazardcontrolandaccidentpreventionare

dependentupontheawareness,concern,and

propertrainingofthepersonnelinvolvedinthe

operation,transport,maintenance,andstorageof

themachine.Improperuseormaintenanceofthe

machinecanresultininjuryordeath.Toreduce

thepotentialforinjuryordeath,complywiththe

followingsafetyinstructions.

•Read,understand,andfollowallinstructionsinthe

tractionunitandcuttingunitoperatorsmanual’s

beforeoperatingthecuttingunit.

•Neverallowchildrentooperatethetractionunitor

cuttingunits.Donotallowadultstooperatetraction

unitorcuttingunitswithoutproperinstruction.

Onlytrainedoperatorswhohavereadthismanual

shouldoperatethetractionunitorcuttingunits.

•Neveroperatethecuttingunitswhenunderthe

inuenceofdrugsoralcohol.

•Keepallshieldsandsafetydevicesinplace.Ifa

shield,safetydeviceordecalisillegibleordamaged,

repairorreplaceitbeforeoperationiscommenced.

Alsotightenanyloosenuts,bolts,andscrewsto

ensurecuttingunitisinsafeoperatingcondition.

•Alwayswearsubstantialshoes.Donotoperate

cuttingunitswhilewearingsandals,tennisshoes,

sneakersorshorts.Also,donotwearloosetting

clothingwhichcouldgetcaughtinmovingparts.

Alwayswearlongpantsandsubstantialshoes.

Wearingsafetyglasses,safetyshoesandahelmetis

advisableandrequiredbysomelocalordinancesand

insuranceregulations.

•Removealldebrisorotherobjectsthatmightbe

pickedupandthrownbythecuttingunitreelblades.

Keepallbystandersawayfromtheworkingarea.

•Ifthecuttingbladesstrikeasolidobjectortheunit

vibratesabnormally,stopandshuttheengineoff.

Checkcuttingunitfordamagedparts.Repairany

damagebeforerestartingandoperatingthecutting

unit.

•Lowerthecuttingunitstothegroundandremove

keyfromignitionswitchwhenevermachineisleft

unattended.

•Besurecuttingunitsareinsafeoperatingcondition

bykeepingnuts,boltsandscrewstight.

•Removekeyfromignitionswitchtoprevent

accidentalstartingoftheenginewhenservicing,

adjustingorstoringthemachine.

•Performonlythosemaintenanceinstructions

describedinthismanual.Ifmajorrepairsare

everneededorassistanceisdesired,contactan

AuthorizedToroDistributor.

•Toensureoptimumperformanceandsafety,always

purchasegenuineTororeplacementpartsand

accessoriestokeeptheToroallTORO.Neveruse

"will-t"replacementpartsandaccessories

madebyothermanufacturers.Lookforthe

Torologotoassuregenuineness.Usingunapproved

replacementpartsandaccessoriescouldvoidthe

warrantyofTheToroCompany.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

104–7729

1.Warning—readthe

instructionsbefore

servicingorperforming

maintenance.

2.Cutting/dismemberment

hazard;handorfoot—stop

theengineandwaitfor

movingpartstostop.

Setup

MediaandAdditionalParts

DescriptionQty.Use

Ballstud2Mounttoroller

Operator’sManual1Readbeforeinstallingandoperatingcuttingunit

Partscatalog1Usetoreferencepartnumbers

Certicationofcompliance1

InstallingtheFrontRoller

NoPartsRequired

Procedure

Thecuttingunitisshippedwithoutafrontroller.Install

therollerusingtheloosepartssuppliedwiththecutting

unitandinstallationinstructionsincludedwiththeroller.

InstallingtheHoopLink,Offset

LinkorChainLink

NoPartsRequired

Procedure

Forcuttingunitsthatwillbemountedonatractionunit

withaserialnumberpriorto240000001,theproperlift

linkmustbeobtainedandinstalled.

TheHoopLink,partNo.105-5740and(2)capscrews,

partno.323-6arerequiredforinstallationonthe

Greensmaster3000,3000-D,3050,3100,3150and

3150-Qtractionunits.

Installthehooplinktothetopofthecuttingunitwith

(2)capscrews.Torquethecapscrewsto25-30ft-lbs.

(34-40N-m)(Figure3).

g014745

Figure3

1.Hooplink

TheOffsetLink,partNo.110–2397and(2)capscrews,

partno.323-6arerequiredforinstallationonthe

Greensmaster3250-Dtractionunits.

Installtheoffsetlink(Figure4)tothetopofthecutting

unitwith(2)capscrews.Torquethecapscrewsto

25-30ft-lbs.(34-40N-m).Theoffsetlifthookshould

positionedwiththehookforward.

Figure4

1.Offsetlifthook

TheChainLink,partno.106-2601,mountingbracket,

partno.105-5738and(2)capscrews,partno.323-6may

alsobeusedontheGreensmaster3250-Dtractionunit.

Installchainlinktotopofcuttingunitwithmounting

bracketand(2)capscrews.Torquecapscrewsto25-30

ft-lbs.(34-40N-m).Largeendoflinktohookon

tractionunitsuspension(Figure5).

g011932

Figure5

1.Chainlink2.Mountingbracket

UsingtheCuttingUnitProp

NoPartsRequired

Procedure

Wheneverthecuttingunithastobetippedtoexpose

thebedknife/reel,propuptherearofthecuttingunit

tomakesurethenutsonthebackendofthebedbar

adjustingscrewsarenotrestingontheworksurface

(Figure6).

Figure6

1.Prop(notprovided)2.Bedknifeadjustingscrew

nut(2)

InstallingtheCounterWeights

NoPartsRequired

Procedure

Thecuttingunitsareshippedwiththecounterweight

mountedtotheleftendandthemotormountanddrive

couplermountedtotherightendofthecuttingunit.

Tomountthecuttingunitintherightfrontposition,

proceedasfollows:

1.Removethe2capscrewssecuringthecounterweight

totheleftendofthecuttingunit.Removethe

counterweight(Figure7).

Figure7

1.Counterweight

2.Ontherightendofthecuttingunit,removethe

plasticplugfromthebearinghousing(Figure8).

3.Removethe(2)Allenheadscrewssecuringthe

motormounttotherightendofthecuttingunit.

Removethemotormount(Figure8).

Figure8

1.Motormount3.Allenheadscrew(2)

2.Plasticplug

4.Removethesnapringsecuringthedrivecouplerin

thereeltube(Figure9).Removethedrivecoupler.

Figure9

1.Snapring2.Drivecoupler

5.Applygreasetotheinsidediameterofthedrive

coupler.Installthedrivecouplertotheleftendof

thecuttingunitreeltubewithasnapring(Figure9).

6.Installthemotormounttotheleftendofthecutting

unitwiththe(2)Allenheadscrewspreviously

removedinFigure8.Torquescrewsto12-15ft-lbs.

(16-20N-m).

7.Installthecounterweighttotherightendofthe

cuttingunitwiththescrewspreviouslyremoved.

AdjustingtheBedknifetothe

Reel

NoPartsRequired

Procedure

Thebedknifetoreeladjustmentisaccomplishedby

looseningortighteningthebedbaradjustingscrews,

locatedontopofmower.

1.Positionthemachineonaat,levelworksurface.

Makesurereelcontactisremovedbyturning

thebedbaradjustingscrewscounterclockwise

(Figure10).

Figure10

1.Bedbaradjustingscrew

2.Tiltthemoweronbacktoexposethebedknifeand

reel.

Important:Makesurenutsonbackendof

bedbaradjustingscrewsarenotrestingonwork

surface(Figure6).

3.Atoneendofreel,insertalongstripofnewspaper

betweenreelandbedknife(Figure11).Whileslowly

rotatingreelforward,turnbedbaradjustingscrew

clockwise(onsameendofreel,oneclickatatime,

untilpaperispinchedlightly,wheninsertedfromthe

front,paralleltothebedknife.Aslightdragwillbe

notedasthepaperispulled.

Figure11

Note:Eachtimetheadjustingscrewisrotatedone

clickclockwise,thebedknifemoves.0007in.closer

tothereel.Donotovertightentheadjusting

screws.

4.Checkforlightcontactatotherendofreelusing

paperandadjustasrequired.

5.Aftertheadjustmentisaccomplished,checktosee

ifthereelcanpinchpaperwheninsertedfromthe

frontandcutthepaperwheninsertedatarightangle

tothebedknife(Figure11).Itshouldbepossibleto

cutthepaperwithminimumcontactbetweenthe

bedknifeandthereelblades.Shouldexcessivereel

dragbeevident,itwillbeeithernecessarytobacklap

orregrindthecuttingunittoachievethesharpedges

neededforprecisioncutting(seetheToroReel

SharpeningManual).

AdjustingtheRearRoller

NoPartsRequired

Procedure

1.Adjusttherearrollerbrackets(Figure12or

Figure13)totheloworhighpositiondependingon

thedesiredheightofcutrange.

Positionthespacerabovethesideplatemounting

ange(factorysetting)whenheightofcutsettings

rangefrom1/16to1/4inch(Figure12).

Figure12

1.Spacer3.Sideplatemountingange

2.Rollerbracket

Positionthespacerbelowthesideplatemounting

angewhenheightofcutsettingsrangefrom1/8"

to1"(Figure13).

Figure13

1.Spacer3.Sideplatemountingange

2.Rollerbracket

2.Toadjustrearrollerproceedasfollows:

•Raisetherearofthecuttingunitandplacea

blockunderthebedknife.

•Removethe(2)nutssecuringeachrollerbracket

andspacertoeachsideplatemountingange.

•Lowertherollerandscrewsfromthesideplate

mountingangesandspacers.

•Placethespacersontothescrewsontheroller

brackets.

•Re-securetherollerbracketandspacerstothe

undersideofthemountingangeswiththenuts

previouslyremoved.

3.Verifythatthebedknifetoreelcontactiscorrect.

Tipthemowertoexposethefrontandrearrollers

andthebedknife.

Note:Thepositionoftherearrollertothe

reeliscontrolledbythemachiningtolerances

oftheassembledcomponentsandparallelingis

notrequired.Alimitedamountofadjustmentis

possiblebysettingthecuttingunitonasurfaceplate

andlooseningthesideplatemountingcapscrews

(Figure14).Adjustandre-tightencapscrews.

Figure14

1.Sideplatemountingcapscrews

Important:Wheneverthecuttingunithastobe

tippedtoexposethebedknife/reel,propupthe

rearofthecuttingunittomakesurethenutson

thebackendofthebedbaradjustingscrewsare

notrestingontheworksurface(Figure6).

AdjustingtheHeightofCut

NoPartsRequired

Procedure

Note:Forheightsofcutgreaterthan.500inch,the

highheightofcutkitmustbeinstalled.

1.Loosenthelocknutssecuringtheheight-of-cutarms

tothecuttingunitsideplates(Figure15).

Figure15

1.Height-of-cutarm3.Adjustingscrew

2.Locknut

2.Loosenthenutonthegaugebarandsettheadjusting

screwtothedesiredheight-of-cut(Figure16).The

distancebetweenthebottomofthescrewheadand

thefaceofbaristheheight-of-cut.

Figure16

1.Gaugebar3.Nut

2.Heightadjustingscrew

3.Hookthescrewheadontothecuttingedgeofthe

bedknifeandresttherearendofthebarontothe

rearoftheroller(Figure17).

Figure17

1.Gaugebar

4.Rotatetheadjustingscrewuntiltherollercontacts

thefrontofthegaugebar.Adjustbothendsofthe

rolleruntiltheentirerollerisparalleltothebedknife.

Important:Whensetproperly,therearand

frontrollerswillcontactthegaugebarandthe

screwwillbesnugagainstthebedknife.This

ensuresthattheheight-of-cutisidenticalatboth

endsofthebedknife.

5.Tightenthenutstosecuretheadjustment.Donot

overtightenthenut.Tightenenoughtoremoveplay

fromthewasher.

Note:Usethefollowingcharttodeterminewhich

bedknifeisbestsuitedforthedesiredheightofcut.

RecommendedBedknife/HeightofCutChart

BedknifePart

Number

HeightofCut

Micro-cut(Optional)93-4262.062-.188inch(1.5-4.7mm)

ExtendedMicro-cut

(Optional)

108-4303.062-.188inch(1.5-4.7mm)

EdgeMaxMicro-cut

(Optional)

115-1880.062-.188inch(1.5-4.7mm)

Tournament

(Standard)

93-4263.125-.500inch(3.1-12.7

mm)

ExtendedT ournament

(Optional)

108-4302.125-.500inch(3.1-12.7

mm)

EdgeMaxT ournament

(Optional)

115-1881.125-.500inch(3.1-12.7

mm)

Low-cut(Optional)93-4264.188-1.00inch(4.7-25.4

mm)

RecommendedBedknife/HeightofCutChart(cont'd.)

High-cut(Optional)94-6392.312-1.00inch(7.9-25.4

mm)

Fairway(Optional)63-8600.375-1.00inch(9.5-25.4

mm)

AdjustingtheCut-OffBar

NoPartsRequired

Procedure

Adjustthecut-offbartoassuretheclippingsarecleanly

dischargedfromthereelarea:

1.Loosenthescrewssecuringthetopbar(Figure18)

tothecuttingunit.

Figure18

1.Cut-offbar

2.Inserta.060inchfeelergaugebetweenthetopof

thereelandthebarandtightenthescrews.Ensure

thebarandreelareequaldistanceapartacrossthe

completereel.

Note:Thebarisadjustabletocompensatefor

changesinturfconditions.Thebarshouldbe

adjustedclosertothereelwhentheturfisextremely

dry.Bycontrast,adjustthebarfurtherawayfrom

thereelwhentheturfconditionsarewet.Thebar

shouldbeparalleltothereeltoensureoptimum

performanceandshouldbeadjustedwheneverthe

reelissharpenedonareelgrinder.

ProductOverview

Specications

TractorsThesecuttingunitswillmountontheGreensmaster3000,3000–D,3050,3100,3150,

3250–Dand3150-QTractionUnits.

HeightofCutCuttingheightisadjustedonthefrontrollerbytwoverticalscrewsandheldbytwolocking

capscrews

HeightOfCutRangeStandardbenchheightofcutrangeis.062inch(1.6mm)to.500inch(12.7mm).Bench

heightofcutrangewiththeHighHeightofCutKitinstalledis.285inch(7mm)to1.00inch

(25mm).EffectiveHOCmayvarydependingonturfconditions,typeofbedknife,rollers

andattachmentsinstalled.

ReelBearingsTwodoublerowself-aligningballbearings.

RollersTherearrollerisa2inch(5.1cm)diametersteelfullroller.

BedknifeReplaceablesingleedged,highcarbonsteelbedknifeisfastenedtoamachinedcastiron

bedbarwith13screws.

BedknifeAdjustmentDualscrewadjustmenttothereel;detentscorrespondingto.0007inch(.018mm)bedknife

movementforeachindexedposition.

GrassShieldNon-adjustableshieldwithadjustablecut-offbartoimprovegrassdischargefromreelin

wetconditions.

CounterweightAcastironweightmountedoppositetothedrivemotorbalancesthecuttingunit.

NetWeight8Blade–63lb.(28kg),11Blade–65lb.(29kg),14Blade–67lb.(30kg)

Attachments/Accessories

AselectionofToroapprovedattachmentsand

accessoriesareavailableforusewiththemachineto

enhanceandexpanditscapabilities.Contactyour

AuthorizedServiceDealerorDistributororgoto

www.Toro.comforalistofallapprovedattachments

andaccessories.

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