Toro 30626 Groundsmaster 328-D Bedienungsanleitung

FormNo.3360-525RevA

Groundsmaster®328-D

2&4WheelDriveTractionUnits

ModelNo.30626—SerialNo.280000201andUp

ModelNo.30627—SerialNo.280000201andUp

ModelNo.30630—SerialNo.280000201andUp

ModelNo.30631—SerialNo.280000201andUp

Registeratwww.Toro.com.OriginalInstructions(EN)

Warning

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Important:Theengineinthisproductisnot

equippedwithasparkarrestermufer.Itisa

violationofCaliforniaPublicResourceCode

Section4442touseoroperatethisengineonany

forest-covered,brush-covered,orgrass-covered

landasdenedinCPRC4126.Otherstatesor

federalareasmayhavesimilarlaws.

Introduction

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure2),whichsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

ToroRidingMowerSafety....................................6

SoundPower........................................................7

SoundPressure.....................................................7

Vibration..............................................................7

SafetyandInstructionalDecals.............................8

Setup..........................................................................14

1InstallingtheSteeringCylinder(Models

30627&30631only).......................................14

2InstallingtheTieRod(Models30627&

30631only)....................................................15

3InstallingtheRearBumper(Models30627

&30631only).................................................15

4InstallingtheFrontandRearWheels.................16

5RemovingtheBatteryfromtheChassis.............16

6InstallingtheSeat.............................................16

7InstallingtheSeatBelt......................................18

8InstallingtheRollBar.......................................19

9PushingtheTractionUnitOffofthe

Pallet..............................................................19

10ActivatingandChargingtheBattery................19

11InstallingtheBatteryintheChassis.................20

12InstallingtheBallJointandConnectingthe

LiftCylinder...................................................21

13InstallingtheRearWeight...............................22

14FinishingtheSetup........................................23

ProductOverview......................................................24

Controls.............................................................24

Specications.....................................................26

Attachments/Accessories...................................26

Operation...................................................................27

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

BeforeOperating................................................27

Starting/StoppingEngine...................................30

BleedingFuelSystem..........................................31

CheckingtheInterlockSwitches.........................31

PushingorTowingtheTractionUnit...................32

OperatingCharacteristics...................................32

Maintenance...............................................................34

RecommendedMaintenanceSchedule(s)................34

DailyMaintenanceChecklist...............................35

Lubrication.............................................................36

EngineMaintenance...............................................37

GeneralAirCleanerMaintenance.......................37

ServicingAirCleaner..........................................37

CleaningtheRadiatorandScreen........................38

ChangingEngineOilAndFilter..........................38

BleedingAirFromInjectors...............................39

FuelSystemMaintenance.......................................39

FuelTank...........................................................39

FuelLinesandConnections................................39

ServicingtheWaterSeparator.............................39

ElectricalSystemMaintenance................................40

Fuses..................................................................40

ServicingtheBattery...........................................40

DriveSystemMaintenance.....................................41

AdjustingRearWheelToe–in(Models30626

&30630only).................................................41

AdjustingSteeringStops(Models30627&

30631only)....................................................41

AdjustingtheRearWheelBearings(Models

30626&30630only).......................................41

ChangingRearAxleLubricant(Models30627

&30631only).................................................42

CheckingSteeringCylinderBoltTorque

(Models30627&30631only).........................42

ChangingBidirectionalClutchLubricant

(Models30627&30631only).........................42

CoolingSystemMaintenance..................................43

CleaningRadiatorAndScreen............................43

ChangingCoolantInCoolingSystem..................43

BrakeMaintenance.................................................44

AdjustingtheBrakes...........................................44

BeltMaintenance....................................................45

ServicingtheEngineBelts..................................45

AdjustingPTODriveBeltTension.....................46

ControlsSystemMaintenance.................................46

AdjustingThrottle..............................................46

AdjustingTractionControlRod..........................46

AdjustingTractionPedalFrictionWheel.............47

AdjustingtheTractionDriveforNeutral.............47

AdjustingtheTractionInterlockSwitch..............48

ReplacingthePTOSwitch..................................48

AdjustingtheParkingBrakeInterlock

Switch............................................................48

AdjustingtheTiltSteeringControl......................49

HydraulicSystemMaintenance...............................49

ReplacingtheHydraulicFluidFilter....................49

ChangingtheHydraulicSystemFluid..................50

Storage.......................................................................51

TractionUnit......................................................51

Engine...............................................................51

Schematics.................................................................53

Safety

Models30630and30631meetorexceedCEN

standardEN836:1997,ISOstandard5395:1990,and

ANSIB71.4-2004specicationsineffectatthetime

ofproduction,whenweightsareinstalledaccording

tochartintheSetupsection.

Models30626and30627meetorexceedtheB71.4

2004specicationsoftheAmericanNational

StandardsInstitute,ineffectattimeofproduction,

whenweightsareinstalledaccordingtochartin

theSetupsection.

Note:Theadditionofattachmentsmadeby

othermanufacturersthatdonotmeetAmerican

NationalStandardsInstitutecerticationwillcause

noncomplianceofthismachine.

Improperuseormaintenancebytheoperatoror

ownercanresultininjury.Toreducethepotential

forinjury,complywiththesesafetyinstructions

andalwayspayattentiontothesafetyalert

symbol,whichmeansCAUTION,WARNING,

orDANGER—“personalsafetyinstruction.”

Failuretocomplywiththeinstructionmayresultin

personalinjuryordeath.

SafeOperatingPractices

ThefollowinginstructionsarefromtheCENstandard

EN836:1997,ISOstandard5395:1990,andANSI

B71.4-2004.

Training

•ReadtheOperator’sManualandothertrainingmaterial

carefully.Iftheoperatorormechaniccannot

readthelanguageofthismanualitistheowner’s

responsibilitytoexplainthismaterialtothem.

•Befamiliarwiththecontrols,safetysigns,andthe

properuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstouseorservicethemower.Local

regulationsmayrestricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpets

arenearby.

•Keepinmindthattheoperatororuserisresponsible

foraccidentsorhazardsoccurringtootherpeopleor

theirproperty.

•Donotcarrypassengers.

•Alloperatorsandmechanicsshouldseekandobtain

professionalandpracticalinstruction.Theowneris

responsiblefortrainingtheusers.Suchinstruction

shouldemphasize:

–theneedforcareandconcentrationwhen

workingwithride-onmachines;

–controlofaride-onmachineslidingonaslope

willnotberegainedbytheapplicationofthe

brake.Themainreasonsforlossofcontrolare:

◊insufcientwheelgrip;

◊beingdriventoofast;

◊inadequatebraking;

◊thetypeofmachineisunsuitableforitstask;

◊lackofawarenessoftheeffectofground

conditions,especiallyslopes;

◊incorrecthitchingandloaddistribution.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,

otherpeople,orproperty.

Preparation

•Whilemowing,alwayswearsubstantialfootwear,

longtrousers,hardhat,safetyglasses,andhearing

protection.Longhair,looseclothing,orjewelrymay

gettangledinmovingparts.Donotoperatethe

equipmentwhenbarefootorwearingopensandals.

•Thoroughlyinspecttheareawheretheequipment

istobeusedandremoveallobjectswhichmaybe

thrownbythemachine.

•Warning-Fuelishighlyammable.Takethe

followingprecautions:

–Storefuelincontainersspecicallydesignedfor

thispurpose.

–Refueloutdoorsonlyanddonotsmokewhile

refueling.

–Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoraddfuelwhile

theengineisrunningorwhentheengineishot.

–Iffuelisspilled,donotattempttostartthe

enginebutmovethemachineawayfromthe

areaofspillageandavoidcreatinganysourceof

ignitionuntilfuelvaporshavedissipated.

–Replaceallfueltanksandcontainercapssecurely.

•Replacefaultysilencers/mufers.

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbythemanufacturer.

•Checktheoperatorpresencecontrols,safety

switchesandshieldstomakesuretheyareattached

andfunctioningproperly.Donotoperateunless

theyarefunctioningproperly.

Adequaterearweightisnecessarytoprevent

therearwheelsfromleavingtheground.Do

notstopsuddenlywhiledeckorimplementis

raised.Donottraveldownhillwiththedeckor

implementraised.Iftherearwheelleavesthe

ground,steeringislost.

Operation

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxidefumescancollect.

Engineexhaustcontainscarbonmonoxide,

whichisanodorless,deadlypoisonthatcan

killyou.

Donotrunengineindoorsorinanenclosed

area.

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageall

bladeattachmentclutches,shiftintoneutral,and

engagetheparkingbrake.

•Donotputhandsorfeetnearorunderrotatingparts.

Keepclearofthedischargeopeningatalltimes.

•Rememberthereisnosuchthingasasafeslope.

Travelongrassslopesrequiresparticularcare.To

guardagainstoverturning:

–donotstoporstartsuddenlywhengoingupor

downhill;

–machinespeedsshouldbekeptlowonslopes

andduringtightturns;

–stayalertforhumpsandhollowsandother

hiddenhazards;

–nevermowacrossthefaceoftheslope.

•Stayalertforholesintheterrainandotherhidden

hazards.

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesrotatingbeforecrossingsurfaces

otherthangrass.

•Neverdirectthedischargeofmaterialtoward

bystandersnorallowanyonenearthemachinewhile

inoperation.

•Neveroperatethemachinewithdamagedguards,

shields,orwithoutsafetyprotectivedevicesinplace.

Besureallinterlocksareattached,adjustedproperly,

andfunctioningproperly.

•Donotchangetheenginegovernorsettingsorover

speedtheengine.Operatingtheengineatexcessive

speedmayincreasethehazardofpersonalinjury.

•Beforeleavingtheoperator’sposition:

–stoponlevelground;

–disengagethepowertake-offandlowerthe

attachments;

–Settheparkingbrake;

–stoptheengineandremovethekey.

•Disengagedrivetoattachmentswhentransporting

ornotinuse.

•Stoptheengineanddisengagedrivetoattachment

–beforerefuelling;

–beforeremovingthegrasscatcher/catchers;

–beforemakingheightadjustmentunless

adjustmentcanbemadefromtheoperator’s

position.

–beforeclearingblockages;

–beforechecking,cleaningorworkingonthe

mower;

–afterstrikingaforeignobjectorifanabnormal

vibrationoccurs.Inspectthemowerfordamage

andmakerepairsbeforerestartingandoperating

theequipment.

•Keephandsandfeetawayfromthemowerdeck.

•Lookbehindanddownbeforebackinguptobesure

ofaclearpath.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.Disengagebladesif

notmowing.

•Beawareofthemowerdischargedirectionanddo

notpointitatanyone.

•Donotoperatethemowerundertheinuenceof

alcoholordrugs

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe

equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetank

insideabuildingwherefumesmayreachanopen

ameorspark.

•Allowtheenginetocoolbeforestoringinany

enclosure.

•Toreducetherehazard,keeptheengine,

silencer/mufer,batterycompartmentandfuel

storageareafreeofgrass,leaves,orexcessivegrease.

•Keepallpartsingoodworkingconditionandall

hardwareandhydraulicttingstightened.Replaceall

wornordamagedpartsanddecals

•Ifthefueltankhastobedrained,dothisoutdoors.

•Becarefulduringadjustmentofthemachineto

prevententrapmentofthengersbetweenmoving

bladesandxedpartsofthemachine.

•Onmulti-spindlemowers,takecareasrotatingone

bladecancauseotherbladestorotate.

•Disengagedrives,lowerthedeck,setparkingbrake,

stopengineandremovethekeyfromtheignition.

Waitforallmovementtostopbeforeadjusting,

cleaningorrepairing.

•Cleangrassanddebrisfromdecks,drives,

silencers/mufers,engineandundersideofmachine

tohelppreventres.Cleanupoilorfuelspillage.

•Usejackstandstosupportcomponentswhen

required.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Disconnectbatterybeforemakinganyrepairs.

Disconnectthenegativeterminalrstandthe

positivelast.Reconnectpositiverstandnegative

last.

•Usecarewhencheckingtheblades.Weargloves

andusecautionwhenservicingthem.Onlyreplace

blades.Neverstraightenorweldthem.

•Keephandsandfeetawayfrommovingparts.If

possible,donotmakeadjustmentswiththeengine

running.

•Chargebatteriesinanopenwellventilatedarea,

awayfromsparkandames.Unplugchargerbefore

connectingordisconnectingfrombattery.Wear

protectiveclothinganduseinsulatedtools.

ToroRidingMowerSafety

Thefollowinglistcontainssafetyinformationspecic

toToroproductsorothersafetyinformationthatyou

mustknowthatisnotincludedintheCEN,ISO,or

ANSIstandard.

Thisproductiscapableofamputatinghandsand

feetandthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriousinjuryordeath.

Useofthisproductforpurposesotherthanitsintended

usecouldprovedangeroustouserandbystanders.

•Knowhowtostoptheenginequickly.

•Donotoperatethemachinewhilewearingtennis

shoesorsneakers.

•Wearingsafetyshoesandlongpantsisadvisableand

requiredbysomelocalordinancesandinsurance

regulations.

•Handlefuelcarefully.Wipeupanyspills.

•Checkthesafetyinterlockswitchesdailyforproper

operation.Ifaswitchshouldfail,replacetheswitch

beforeoperatingthemachine.

•Beforestartingtheengine,sitontheseat.

•Usingthemachinedemandsattention.Toprevent

lossofcontrol:

–Donotdriveclosetosandtraps,ditches,creeks,

orotherhazards.

–Reducespeedwhenmakingsharpturns.Avoid

suddenstopsandstarts.

–Thismachineisnotdesignedorequippedfor

on-roaduseandisa“slow-movingvehicle.”

Ifyoumustcrossortravelonapublicroad,

youshouldbeawareofandcomplywithlocal

regulations,suchasrequiredlights,slowmoving

vehiclesigns,andreectors.

–Whennearorcrossingroads,alwaysyieldthe

right-of-way.

–Applytheservicebrakeswhengoingdownhillto

keepforwardspeedslowandtomaintaincontrol

ofthemachine.

•Raisethedeckwhendrivingfromoneworkareato

another.

•Donottouchtheengine,silencer/mufer,or

exhaustpipewhiletheengineisrunningorsoon

afterithasstoppedbecausetheseareascouldbehot

enoughtocauseburns.

•Iftheenginestallsormachinecannotmakeitto

thetopofaslope,donotturnthemachinearound.

Alwaysbackslowly,straightdowntheslope.

•Whenapersonorpetappearsunexpectedlyin

ornearthemowingarea,stopmowing.Careless

operation,combinedwithterrainangles,ricochets,

orimproperlypositionedguardscanleadtothrown

objectinjuries.Donotresumemowinguntilthe

areaiscleared.

MaintenanceandStorage

•Makesureallhydrauliclineconnectorsaretightand

allhydraulichosesandlinesareingoodcondition

beforeapplyingpressuretothesystem.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthydraulicuidunder

highpressure.Usepaperorcardboard,notyour

hands,tosearchforleaks.Hydraulicuidescaping

underpressurecanhavesufcientforcetopenetrate

theskinandcauseseriousinjury.Seekimmediate

medicalattentionifuidisinjectedintoskin.

•Beforedisconnectingorperforminganyworkon

thehydraulicsystem,allpressureinthesystemmust

berelievedbystoppingtheengineandloweringthe

deckandattachmentstotheground.

•Checkallfuellinesfortightnessandwearona

regularbasis.Tightenorrepairthemasneeded.

•Iftheenginemustberunningtoperforma

maintenanceadjustment,keephands,feet,clothing,

andanypartsofthebodyawayfromthedeck,

attachments,andanymovingparts,especiallythe

screenatthesideoftheengine.Keepeveryoneaway.

•Ifmajorrepairsareeverneededorifassistanceis

desired,contactanAuthorizedToroDistributor.

•UseonlyToroapprovedattachmentsand

replacementparts.Thewarrantymaybevoidedif

usedwithunapprovedattachments.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof105

dBA,basedonmeasurementsofidenticalmachinesper

ISO11094.

SoundPressure

Thisunithasamaximumsoundpressurelevelatthe

operator’searof89dBA,basedonmeasurementsof

identicalmachinesperEN836andISO11201.

Vibration

Thisunitdoesnotexceedahand/armvibrationlevelof

2.5m/s2,basedonmeasurementsofidenticalmachines

perEN836andEN1033.

Thisunitdoesnotexceedawholebodyvibration

levelof0.5m/s2,basedonmeasurementsofidentical

machinesperEN836andEN1032.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

107-2918

(Models30630&30631)

*ThissafetydecalincludesaslopewarningrequiredonthemachineforcompliancetotheEuropeanLawnMowerSafetyStandardEN836:1997.Theconservativemaximum

slopeanglesindicatedforoperationofthismachineareprescribedbyandrequiredbythisstandard.

1.On3.Off5.Cuttinghazardofhand

orfoot—stayawayfrom

movingparts.

7.Warning—locktheparking

brake,stoptheengine,and

removetheignitionkey

beforeleavingthemachine.

2.Powertake-off(PTO)4.Warning—readthe

Operator’sManual.

6.Thrownobject

hazard—keepbystanders

asafedistancefromthe

machine.

8.Tippinghazard—donot

drivethemachineona

slopegreaterthan10

degrees,lowerthecutting

unitwhendrivingdown

slopes,andiftherollbaris

installed,weartheseatbelt.

27-7290

(Models30630&30631)

27-7310

(Models30626&30627)

55-4300

(Models30626&30627)

67-1710

(Models30626&30627)

70-2560

(Model30627)

72-3700

(Models30626&30627)

77-3100

(Models30626&30627)

1.Fanbladescancauseinjury—stayawayfrommovingparts.

82-8930

(Models30626&30627)

1.Parkingbrake—readtheOperator’sManualforfurther

instructions.

82-8940

1.Locked3.Unlocked

2.Tiltsteering

83-9150

(Models30626&30627)

114-9600

1.ReadtheOperator’sManual.

93-6686

1.Hydraulicoil

2.ReadtheOperator’sManual.

93-6697

(Model30631)

1.ReadtheOperator’s

Manual.

2.AddSAE80w-90(API

GL-5)oilevery50hours.

93-7272

(Models30630&30631)

1.Cutting/dismembermenthazard;fan—stayawayfromoving

parts.

93-7275

(Model30630&30631)

1.ReadtheOperator’sManual.

2.Donotusestartingaids.

93-7822

(Models30630&30631

1.Caution—llfueltankto1in(25mm)belowllerneck.

ReadtheOperator’sManualforfurtherinstructions.

93-7830

1.Caution—readtheOperator’sManualforfurther

instructions.

2.Torquewheelfastenersto45-55ft-lb(62-75N-m)

93-7831

1.Parkingbrake—readtheOperator’sManualforfurther

instructions.

93-7836

1.Tomovethetractionunitforwardorbackward,depressthe

tractionpedal.

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