Toro 30385 Bedienungsanleitung

OPERATOR'S

MANUAL

FORM NO. 3319-384GB Rev A

MODEL NO. 30385—70001 & OVER

®84” REAR DISCHANGE DECK



©TheToro Company—1997

SPECIFICATIONS 2

SAFETY INSTRUCTIONS 3

Symbol Glossary 6

BEFORE OPERATING 9

Check Lubricant in Gear Box 9

Adjusting Height-of-Cut 9

Adjusting Skids 9

Adjusting Rollers 10

Adjusting Deck Pitch 10

OPERATING INSTRUCTIONS 11

Operating Tips 11

MAINTENANCE 12

Lubrication 12

Disconnecting Cutting Unit from Traction Unit 13

Connecting Cutting Unit to Traction Unit 13

Changing Gear Box Lubricant 14

Replacing Drive Belt 15

Servicing Front Bushings in Castor Forks 16

Servicing Castor Wheels and Bearings 18

Removing Cutter Blades 17

Inspecting and Sharpening Blades 17

Correcting Cutting Unit Mismatch 18

IDENTIFICATION AND ORDERING 18

Type: 84" (213 cm) width of cut, 5 blades, 3-blade cen-

ter section, and 2 one-blade wings. Toro Recycler tech-

nology.

Mowing Rate: Mows up to 4.4 acres/hr at 8.8 kmh.

Trimming Ability: Deck is centered on tractor with

12.7 cm of over hang on each side. Uncut circle is 61

cm on both left and right with no brakes.

Height Of Cut: 2.5–12.7 cm adjustable in 1.7 cm incre-

ments. Front adjustment is with snapper pin and grooves

in castor shaft. Rear adjustment is with hanger brackets

and pin.

Construction: 12-gauge steel, 10.8 cm deep, welded

construction and reinforced with 10-gauge steel chan-

nels. Bolt-in 12-gauge steel recycling chambers.

Cutter Drive: Isolation mount PTO driven gearbox

with 1:1.35 spiral bevel gears. One "BB" section belt on

center section. One "B" section belt on each wing. Fixed

idler on main deck with spring adjustment. Self-tension-

ing idler pulleys on each wing.

3.2 cm diameter spindle shafts, turn on two greaseable

tapered roller bearings (greaseable from top of deck). A

positive splined connection attaches pulleys to spindle

shafts for high-torque capacity.

Blades: Five 48-cm long, 6.3-mm thick, heat-treated

steel.

Suspension & Castor Wheels: Two front castors, con-

sisting of 25.4 cm pneumatic wheel and tire assembly

with sealed ball bearings. Rear of deck is suspended from

lift arms with adjustable deck rake. Hydraulic counter

balance and lift system designed integral with deck for

maximum flotation.

Deck Covers: High-impact plastic covers.

Quick Attach System: Tapered joint with over center

adjustable tensioning latch.

Weight: 243 kg.

Specifications and design subject to change without

notice.

Table of Contents

Specifications

• Refuel outdoors only and do not smoke while

refueling.

• Add fuel before starting the engine. Never

remove the cap of the fuel tank or add petrol

while the engine is running or when the engine

is hot.

• If petrol is spilled, do not attempt to start the

engine but move the machine away from the

area of spillage and avoid creating any source of

ignition until petrol vapors have dissipated.

• Replace all fuel tanks and container caps

securely.

4. Replace faulty silencers.

5. Before using, always visually inspect to see that the

blades, blade bolts and cutter assembly are not

worn or damaged. Replace worn or damaged

blades and bolts in sets to preserve balance.

6. On multi-bladed machines, take care as rotating

one blade can cause other blades to rotate.

Operation

1. Do not operate the engine in a confined space

where dangerous carbon monoxide fumes can col-

lect.

2. Mow only in daylight or in good artificial light.

3. Before attempting to start the engine, disengage all

blade attachment clutches and shift into neutral.

4. Do not use on slopes of more than:

• Never mow side hills over 5°

• Never mow uphill over 10°

• Never mow downhill over 15°

5. Remember there is no such thing as a “safe” slope.

Travel on grass9 slopes requires particular care. To

guard against overturning:

• do not stop or start suddenly when going up or

downhill;

• engage clutch slowly, always keep machine in

gear, especially when travailing downhill;

• machine speeds should be kept low on slopes

Training

1. Read the instructions carefully. Be familiar with

the controls and the proper use of the equipment.

2. Never allow children or people unfamiliar with

these instructions to use the lawnmower. Local reg-

ulations may restrict the age of the operator.

3. Never mow while people, especially children, or

pets are nearby.

4. Keep in mind that the operator or user is responsi-

ble for accidents or hazards occurring to other peo-

ple or their property.

5. Do not carry passengers.

6. All drivers should seek and obtain professional and

practical instruction. Such instruction should

emphasize:

• the need for care and concentration when work-

ing with rideon machines;

• control of a ride on machine sliding on a slope

will not be regained by the application of the

brake. The main reasons for loss of control are:

– insufficient wheel grip;

– being driven too fast;

– inadequate braking;

– the type of machine is unsuitable for its task;

– lack of awareness of the effects of ground

conditions, especially slopes;

Preparation

1. While mowing, always wear substantial footwear

and long trousers. Do not operate the equipment

when barefoot or wearing open sandals.

2. Thoroughly inspect the area where the equipment is

to be used and remove all objects which may be

thrown by the machine.

3. WARNING—Petrol is highly flammable.

• Store fuel in containers specifically designed for

this purpose.

SAFETY

• if the machine starts to vibrate abnormally

(check immediately).

14. Disengage drive to attachments when transporting

or not in use.

15. Stop the engine and disengage drive to attachment

• before refueling;

• before removing the grass catcher;

• before making height adjustment unless adjust-

ment can be made from the operator's position.

16. Reduce the throttle setting during engine runout

and, if the engine is provided with a shutoff valve,

turn the fuel off at the conclusion of mowing.

Maintenance and Storage

1. Keep all nuts, bolts and screws tight to be sure the

equipment is in safe working condition.

2. Never store the equipment with petrol in the tank

inside a building where fumes may reach an open

flame or spark.

3. Allow the engine to cool before storing in any

enclosure.

4. To reduce the fire hazard, keep the engine, silencer,

battery compartment and petrol storage area free of

grass, leaves, or excessive grease.

5. Check the grass catcher frequently for wear or

deterioration.

6. Replace worn or damaged parts for safety.

7. If the fuel tank has to be drained, this should be

done outdoors

8. On multi-bladed machines, take care as rotating

one blade can cause other blades to rotate.

9. When machine is to be parked, stored or left unat-

tended, lower the cutting means unless a

and during tight turns;

• stay alert for bumps and hollows and other hidden

hazards;

• never mow across the face of the slope, unless the

lawnmower is designed for this purpose.

6. Use care when pulling loads or using heavy equip-

ment.

• Use only approved drawbar hitch points.

• Limit loads to those you can safely control.

• Do not turn sharply. Use care when reversing.

• Use counterweight(s) or wheel weights when sug-

gested in the instruction handbook .

7. Watch out for traffic when crossing or near road-

ways.

8. Stop the blades rotating before crossing surfaces

other than grass.

9. When using any attachments, never direct discharge

of material toward bystanders nor allow anyone near

the machine while in operation .

10. Never operate the lawnmower with defective guards,

shields or without safety protective devices in place.

11. Do not change the engine governor settings or over-

speed the engine. Operating the engine at excessive

speeds may increase the hazard of personal injury.

12. Before leaving the operator's position:

• disengage the power take-off and lower the

attachments;

• change into neutral and set the parking brake;

• stop the engine and remove the key.

13. Disengage drive to attachments, stop the engine, and

disconnect the spark plug wire(s)or remove the igni-

tion key

• before cleaning blockages or unclogging chute;

• before checking, cleaning or working on the

lawnmower;

• after striking a foreign object. Inspect the lawn-

mower for damage and make repairs before

restarting and operating the equipment;

Sound &Vibration Levels

Sound Levels

This unit has an equivalent continuous A-weighted sound

pressure at the operator ear of: 88 dB(A), based on measure-

ments of identical machines per 84/538/EEC.

This unit has a sound power level of 104 dB(A)/1pW, based

on measurements of identical machines per procedures out-

lined in Directive 79/113/EEC and amendments.

Vibration Levels

This unit has a vibration level of 2.5 m/s2at the posterior,

based on measurements of identical machines per ISO 2631

procedures.

This unit does not exceed a vibration level of 0.5 m/s2at the

posterior based on measurements of identical machines per

ISO 2631 procedures.

Caustic liquids,

chemical burns to

fingers or hand

Poisonous

fumes or toxic

gases, asphyxiation

Electrical shock,

electrocution High pressure

fluid, injection

into body

High pressure

spray, erosion of

flesh

High pressure

spray, erosion of

flesh

Crushing of

fingers

or hand,

force

applied from

above

Crushing of

toes or foot, force

applied from above

Crushing of

whole body,

applied from

above

Crushing of

torso, force

applied from side

Crushing of fingers

or hand/, force

applied from side

Crushing of

whole body Crushing of

head, torso and

arms

Cutting of

fingers or hand Cutting of footCrushing of leg,

force applied

from side

Severing of

fingers or hand,

mower blade

Severing of

toes or foot,

mower blade

Severing of

toes or fingers,

rotary mower

blade

Cutting or

entanglement of

foot, rotating auger

Severing of

foot, rotating

knives

Severing of

fingers or hand,

impeller blade

Dismember-

ment, front engine

mower in forward

motion

Dismember-

ment, front engine

mower in rearward

motion

Severing of

fingers or hand,

engine fan

Whole body entanglement,

implement input drive line Fingers or

hand entangle-

ment, chain

drive

Hand & arm

entanglement,

belt drive

Thrown or flying

objects, whole

body exposure

Thrown or

flying objects,

face exposure

Thrown or flying

objects, rotary

mover

Runover/back-

over, vehicle Machine

tipping, riding

mower

Machine rollover,

ROPS (rear

engine mower)

Stored energy

hazard, kickback

or upward motion

Hot surfaces,

burns to fingers

or hands

Explosion Fire or open

flame

Secure lifting

cylinder with locking

device before getting

in hazardous area

Do not step on

loading platform

if PTO is connect-

ed to tractor &

engine is running

Do not step Wait until all

machine comp-

onents have

completely

stopped before

touching them

Shut off engine

& remove key

before perform-

ing maintenance

or repair work

Stay a safe

distance from

the machine

Stay clear of

articulation area

while engine is

running

Do not open

or remove safety

shields while

engine is

running

Riding on this

machine is allowed

only on a passen-

ger seat & only if the

driver’s view is not

hindered

Symbol Glossary

Fasten seat

belts Safety alert

triangle Outline safety

alert symbol Read operator’s

manual Fire, open light

and smoking

prohibited

Eye protection

must be worn

Consult technical

manual for proper

service

procedures

Hearing

protection must

be worn

Caution, toxic

risk

Head protection

must be worn Flush with water Engine Transmission Hydraulic systemFirst aid

Oil Coolant (water) Intake air Exhaust gas Pressure Level indicator Liquid level

Brake system

Disengage

Filter Temperature Failure/

Malfunction Start switch/

mechanism On/start Off/stop Engage

Plus/increase/

positive polarity Minus/decrease/

negative polarity Horn Battery charging

condition Hourmeter/

elapsed operating

hours

Fast Slow Continuous

variable, linear

Volume empty Volume full Machine travel

direction,

forward/

rearward

Control lever

operating

direction, dual

direction

Control lever

operating

direction, multiple

direction

Clockwise

rotation Counter-clock-

wise rotation Grease

lubrication

point

Oil lubrication

point Lift point Jack or

support point Draining/

emptying Engine lubricat-

ing oil Engine

lubricating

oil pressure

Engine lubricating

oil level Engine lubricating

oil filter

Engine lubricating

oil temperature Engine coolant Engine coolant

pressure Engine coolant

filter Engine coolant

temperature Engine intake/

combustion air

Engine intake/com-

bustion air pressure

Engine intake/air

filter

Engine start Engine stop Engine failure/

malfunction Engine rotational

speed/frequency Choke Primer (start aid) Electrical preheat

(low temperature

start aid)

n/min

Transmission

oil

Transmission

oil pressure Transmission

oil temperature Transmission

failure/malfunctionClutch Neutral High Low Forward

NHLF

Reverse Park First gear Second gear

Third gear (other #'s

may be used until the

maximum # of forward

gears is reached.)

Hydraulic oil Hydraulic oil

pressure Hydraulic oil

level

RP 231

Hydraulic oil

filter Hydraulic oil

temperature Hydraulic oil

failure/malfunction Fuel level

Parking brake Fuel Fuel filter Fuel system

failure/malfunction

Lock Unlock Differential lock 4-Wheel drive Power Take-OffDiesel fuel Unleaded fuel Headlights

Cutting unit,

lower Cutting unit,

hold Cutting unit,

float

Cutting unit Cutting unit,

raise

Power Take-Off,

rotational speed Blade cutting

element Blade cutting

element, height

adjustment

Cutting unit,

transport

position

Cutting unit,

raise to transport

position

Cutting unit,

lower to transport

position

Attachment

lower Attachment

raise Spacing distance Snow thrower,

collector auger Traction

Above working

temperature

range

Drilling Manual metal

arc welding Manual Water pump Keep dry Weight Do not dispose

in the garbage CE logo

CHECK LUBRICANT IN GEAR BOX

(Fig. 1)

The gear box is designed to operate with SAE 80-90 wt.

gear lube. Although the gear box is shipped with lubricant

from the factory, check the level before operating the cutting

unit.

1. Position the machine and cutting unit on a level sur-

face.

2. Remove the check plug from the side of the gear box

and make sure the lubricant is up to the bottom of the

hole. If the lubricant level is low, remove the fill plug

on top of the gear case and add enough lubricant to

bring it up to the bottom of the hole in the side.

ADJUSTING HEIGHT OF CUT (Fig. 2–5)

The height of cut is adjustable from 2.5 to 12.7 cm in 2.5

cm increments.

1 Start the engine and raise the cutting unit. Stop the

engine after the cutting unit is raised.

2. Remove front snapper pins from castor arms and slide

castor wheel assembly up or down.

3. Insert the snapper pin into the castor arm and through

the groove in the castor shaft to get the desired height

of cut

4. Remove hair pin cotter and clevis pin securing height-of-

cut straps to rear of deck.

5. Mount the height-of-cut straps to desired height-of-cut

hole with the clevis pin and hair pin cotter.

6. When using 2.5 cm height of cut, move skids, rollers,

and wing wheels to the highest holes.

ADJUSTING SKIDS (Fig. 4)

Skids should be located in upper holes for 2.5 and 3.8 cm

heights of cut and lower holes for 5 to 12.7 cm heights of

cut.

1. Adjust skids by removing flange nuts, positioning as

desired and installing the flange nuts.

Figure 1

1. Filler Plug

2. Check Plug

Figure 2

1. Snapper Pin

Figure 3

Figure 4

1. Height-of-cut chain

Before Operating

Figure 5

Figure 6

1. Skid

2. Roller

Figure 7

1. Height-of-cut chain

2. U bolt

ADJUSTING ROLLERS (Fig. 6)

Rollers should be located in the upper holes for 2.5 and 3.8

cm heights of cut and lower holes for 5 to 12.7 cm heights

of cut. Five rollers are located on the deck, three under the

main deck and one on each wing.

1. Adjust the rollers by removing the lock nut and bolt,

positioning as desired and then installing the lock nut

and bolt.

ADJUSTING DECK PITCH(Fig. 7)

Deck pitch is the difference in height of cut from the front of

the blade plane to the back of the blade plane. TORO rec-

ommends a blade pitch of 6.4 mm ,i.e., the back of the blade

plane is .6.4 mm higher than the front.

1. Position the machine on a level surface on the shop

floor.

2. Set the deck to the desired height of cut.

3. Rotate (1) blade so it points straight forward.

4. Using a short ruler, measure from the floor to the front

tip of the blade and remember this dimension. Then,

measure from the floor to the rear tip of the blade.

5. Subtract the front dimension from rear dimension to

calculate the pitch.

6. To adjust pitch, start the tractor and raise the deck to

the highest possible position and turn off the engine.

7. Loosen the jam nuts on the bop or bottom of the height-

of-cut chain U bolt.

8. Adjust the other set of nuts to raise or lower the rear of

the No. 3 chamber and attain the correct deck pitch.

9. Tighten the jam nut.

10. Lower the deck.

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